ANSI ASTM F2619 F2619M-2013 Standard Specification for High-Density Polyethylene (PE) Line Pipe.pdf

1、Designation: F2619/F2619M 13Standard Specification forHigh-Density Polyethylene (PE) Line Pipe1This standard is issued under the fixed designation F2619/F2619M; the number immediately following the designation indicates the yearof original adoption or, in the case of revision, the year of last revis

2、ion. A number in parentheses indicates the year of last reapproval.A superscript epsilon () indicates an editorial change since the last revision or reapproval.1. Scope*1.1 This specification covers requirements and test methodsfor high-density polyethylene (PE) materials, pipe and fittingsfor press

3、ure or non-pressure oil and gas producing applicationsto convey fluids such as oil, dry or wet gas, multiphase fluids,and non-potable oilfield water. This specification does notcover pipe for gas distribution applications.1.1.1 For the purposes of this specification, high-densitypolyethylene materia

4、l is Specification D3350 density cellclassification 3 or higher. This specification does not covermaterials having Specification D3350 density cell classificationless than 3 such as medium or low density polyethylenematerials.1.1.2 See Specification D2513 for polyethylene pipe andfittings intended f

5、or use in the distribution of natural gas, or foruse with liquefied petroleum gas.1.2 UnitsThe values stated in either SI units or inch-pound units are to be regarded separately as standard. Thevalues stated in each system may not be exact equivalents;therefore, each system shall be used independent

6、ly of the other.Combining values from the two systems may result in non-conformance with the standard.1.3 This standard does not purport to address all of thesafety concerns, if any, associated with its use. It is theresponsibility of the user of this standard to establish appro-priate safety and he

7、alth practices and determine the applica-bility of regulatory limitations prior to use.2. Referenced Documents2.1 ASTM Standards:2D638 Test Method for Tensile Properties of PlasticsD1238 Test Method for Melt Flow Rates of Thermoplasticsby Extrusion PlastometerD1598 Test Method for Time-to-Failure of

8、 Plastic PipeUnder Constant Internal PressureD1599 Test Method for Resistance to Short-Time HydraulicPressure of Plastic Pipe, Tubing, and FittingsD1600 Terminology forAbbreviated Terms Relating to Plas-ticsD1603 Test Method for Carbon Black Content in OlefinPlasticsD2122 Test Method for Determining

9、 Dimensions of Ther-moplastic Pipe and FittingsD2290 Test Method for Apparent Hoop Tensile Strength ofPlastic or Reinforced Plastic PipeD2513 Specification for Polyethylene (PE) Gas PressurePipe, Tubing, and FittingsD2683 Specification for Socket-Type Polyethylene Fittingsfor Outside Diameter-Contro

10、lled Polyethylene Pipe andTubingD2837 Test Method for Obtaining Hydrostatic Design Basisfor Thermoplastic Pipe Materials or Pressure Design Basisfor Thermoplastic Pipe ProductsD3261 Specification for Butt Heat Fusion Polyethylene (PE)Plastic Fittings for Polyethylene (PE) Plastic Pipe andTubingD3350

11、 Specification for Polyethylene Plastics Pipe and Fit-tings MaterialsD4218 Test Method for Determination of Carbon BlackContent in Polyethylene Compounds By the Muffle-Furnace TechniqueF412 Terminology Relating to Plastic Piping SystemsF1055 Specification for Electrofusion Type PolyethyleneFittings

12、for Outside Diameter Controlled Polyethyleneand Crosslinked Polyethylene (PEX) Pipe and TubingF1473 Test Method for Notch Tensile Test to Measure theResistance to Slow Crack Growth of Polyethylene Pipesand ResinsF1973 Specification for Factory Assembled Anodeless Ris-ers and Transition Fittings in P

13、olyethylene (PE) andPolyamide 11 (PA11) and Polyamide 12 (PA12) Fuel GasDistribution Systems1This specification is under the jurisdiction of ASTM Committee F17 on PlasticPiping Systems and is the direct responsibility of Subcommittee F17.68 on EnergyPiping Systems.Current edition approved Dec. 1, 20

14、13. Published January 2014. originallyapproved in 2007. Last previous edition approved in 2011 as F2619/F2619M11.DOI: 10.1520/F2619_F2619M-13.2For referenced ASTM standards, visit the ASTM website, www.astm.org, orcontact ASTM Customer Service at serviceastm.org. For Annual Book of ASTMStandards vol

15、ume information, refer to the standards Document Summary page onthe ASTM website.*A Summary of Changes section appears at the end of this standardCopyright ASTM International, 100 Barr Harbor Drive, PO Box C700, West Conshohocken, PA 19428-2959. United States1F2206 Specification for Fabricated Fitti

16、ngs of Butt-FusedPolyethylene (PE)2.2 Other Documents:CFR 49 Part 192 Transportation of Natural and Other Gas byPipeline: Minimum Federal Safety Standards3Federal Register Vol. 71, No. 50, March 15, 20063CSA Z662 Oil and Gas Pipeline Systems4FED-STD-123G Federal Standard Marking for Shipment(Civil A

17、gencies)Military Standard 129P Standard PracticeMilitary Mark-ing for Shipment and StoragePPI TR-3 Policies and Procedures for Developing Hydro-static Design Basis (HDB), Pressure Design Basis (PDB),Strength Design Basis (SDB), and Minimum RequiredStrength (MRS) Ratings for Thermoplastic Piping Mate

18、-rials or Pipe5PPI TR-4 Listing of Hydrostatic Design Basis (HDB),Strength Design Basis (SDB), Pressure Design Basis(PDB) and Minimum Required Strength (MRS) Ratingsfor Thermoplastic Piping Materials or Pipe53. Terminology3.1 DefinitionsUnless otherwise specified, definitions arein accordance with T

19、erminology F412, and abbreviations are inaccordance with Terminology D1600.3.2 Definitions of Terms Specific to This Standard:3.2.1 multiphase fluid, noil, gas, and water in any combi-nation produced from one or more oil or gas wells, orrecombined oil or gas well fluids that may have been separatedi

20、n passing through surface facilities.3.2.2 oilfield water, nfresh or salt water transported bypipeline, regardless of purity or quality, from wells or surfacelocations for the purpose of providing water injection tounderground reservoirs; or disposing of waste water fromhydrocarbon or gas production

21、, processing, or storage facili-ties.3.2.3 production run, nthe continuous extrusion of pipe ofa specific diameter, wall thickness and material compound (see4.1).3.2.3.1 DiscussionContinuous production may be tempo-rarily interrupted by loss of power or circumstances such asbreakdowns or screen chan

22、ges, etc.; however, a change ofdiameter or wall thickness (dimension ratio) or materialcompound constitutes a new production run.3.2.4 sample, npipe or an element of pipe that representsa quantity of pipe and provides a specimen or specimens fortesting.3.2.5 specimen, npipe or an element of pipe tha

23、t issubjected to test.4. Materials4.1 Polyethylene compounds suitable for use in the manu-facture of pipe and fittings under this specification shall meetthe following requirements:4.1.1 Material CodePolyethylene compounds shall meetTable 1 requirements applicable to the material designationcode.4.1

24、.2 Color and Ultraviolet (UV) StabilizationPolyethylene compounds in pipe and fittings shall contain 2 to3 percent carbon black when tested per 5.6. Color polyethylenecompound used outside surface color stripes shall containsufficient UV stabilizer for at least 24 months of unprotectedoutdoor storag

25、e.4.1.3 Polyethylene compounds shall comply with thermalstability, brittleness temperature and elongation at break perSpecification D3350.3Available from U.S. Department of Transportation, Transportation SafetyInstitute, Pipeline Safety Division, PO Box 25082, Oklahoma City, OK 73125-5050.4Available

26、 from Canadian Standards Association (CSA), 5060 Spectrum Way,Mississauga, ON L4W 5N6, Canada, http:/www.csa.ca.5Available from Plastics Pipe Institute (PPI), 105 Decker Court, Suite 825,Irving, TX 75062, http:/www.plasticpipe.org.TABLE 1 Polyethylene Compound RequirementsMaterial DesignationPE3608

27、PE4710Requirement Required ValueHDB at 140F (60C), psi (MPa), per Test MethodD2837 and PPI TR-3A800 (5.5) 800 (5.5)HDS for water at 73F (23C) psi (MPa), per TestMethod D2837and PPI TR-3A800 (5.5) 1000 (6.9)Melt flow rate per Test Method D1238 #0.15 g/10 min Cond. 190/2.16, or #20 - 4.0g/10 min Cond.

28、 190/21.6#0.15 g/10 min Cond. 190/2.16, or #20 - 4.0g/10 min Cond. 190/21.6Nominal natural base resin density per SpecificationD3350, g/cm30.940-0.947 0.947-0.955Minimum average SCG Resistance per SpecificationD3350, PENT, hours (Test Method F1473, moldedplaque, 176F (80C), 348 psi (2.4 MPa), notch

29、depthper Table 1)100 500AHDB and HDS listings that are published in PPI TR-4 are optional.F2619/F2619M 1324.1.4 The manufacturer shall have procedures for ensuringthat materials meeting 4.1 are received in a condition that issuitable for processing, including receiving inspection to dis-cover damage

30、 or contamination from shipping and verificationof appropriate material properties.NOTE 1Changes to Specification D3350 and PPI TR-3 resulted inchanges to thermoplastic material designation codes for polyethylenematerials. (See Terminology F412 for the thermoplastic material designa-tion code defini

31、tion.) A Specification D3350 requirement to usea4forSCG resistance values of 4 or 6 was deleted, density cell 3 was split intocells 3 and 4, and a SCG resistance value of 7 (500 h per Test MethodF1473 (PENT) was added. Changes to PPI TR-3 provide for an increasedHDS for water at 73F for materials th

32、at demonstrate 500 h SCGresistance per Test Method F1473 (PENT), and a LCL/LTHS ratio of atleast 90 percent per Test Method D2837, and substantiation per PPI TR-3to show that extrapolation of the 73F stress regression curve is linear tothe 438 000-h (50-year) intercept.4.2 Rework MaterialRework mate

33、rial is acceptable tomanufacture pipe and fittings in accordance with this specifi-cation as part of a blend with virgin material compoundmeeting 4.1 and 4.1.2. Rework material shall be polyethylenematerial compound from the manufacturers own pipe or fittingproduction that met 4.1 and 4.1.2 as virgi

34、n material compound.Rework material shall be traceable per 4.2.1 and shall have thesame Specification D3350 cell classification and property valueor material designation code per Table 1 as the virgin materialcompound in the blend. Pipe containing rework material shallmeet the requirements of this s

35、pecification.4.2.1 The manufacturer shall have procedures for ensuringthat rework material is clean before use and shall haveprocedures for tracing rework material from its initial process-ing as virgin material through the manufacturers reworkprocess to ensure that material blends containing rework

36、material comply with 4.2. Testing rework material for compli-ance with Table 1 classification and properties is not required.5. Pipe Requirements5.1 WorkmanshipPipe shall be homogeneous throughout.To the extent commercially practical, pipe exiting productionline processing equipment but before coili

37、ng or packaging forshipment shall be free of injurious defects such as visiblecracks, holes, foreign inclusions, voids, blisters, dents, andgrooves, ridges and high or low (flat) areas that extendlengthwise along the pipe (see 5.2.5). To the extent commer-cially practical, pipe and fittings shall be

38、 uniform throughout infinish, opacity and color except for color stripes if applicable.5.1.1 Pipe outside surface color stripes are not required, butif applied, shall be inseparably co-extruded as part of the pipeoutside surface. The colors red, orange, blue, green, and purple(lavender) shall not be

39、 applied to pipe meeting this specifica-tion.5.1.2 Cut pipe ends shall be squarely cut and clean withoutledges, shaving tails, burrs or cracks.5.1.3 The interior of the pipe shall be free of cuttings,shavings and debris when produced.5.2 Dimensions and Tolerances:5.2.1 Dimensions and tolerances shal

40、l apply at 73.4 6 3.6F23 6 2C without regard to humidity.5.2.2 Pipe shall be supplied in coils or straight lengths byagreement between the manufacturer and purchaser.5.2.3 Pipe DiameterThe outside diameter of the pipe shallmeet the outside diameter per Table 2 or 5.2.8 when measuredin accordance wit

41、h Test Method D2122. The outside diametermeasurement shall be taken at a distance at least 1.5 times theaverage outside diameter or 11.8 in. 300 mm, whichever isless, from the cut end of the pipe.5.2.4 Toe-InWhen measured in accordance with TestMethod D2122, the outside diameter at the cut end of th

42、e pipeshall not be more than 1.5 percent smaller than the outsidediameter per Table 2 or 5.2.8.5.2.5 Outside Surface IrregularityOutside surface irregu-larity tolerance per Table 2 shall be measured per 7.6. Mea-surement is not required where there is no tolerance in Table 2.NOTE 2Irregular outside

43、surface conditions from the extrusion lineprocessing equipment that are not field correctable can affect the suitabil-ity of pipe for joining with devices that secure or seal to the pipe outsidesurface, especially electrofusion devices.5.2.6 OvalityThe ovality (elliptical shape) of pipe whenexiting

44、production line processing equipment but before coil-ing or packaging for shipment shall not exceed 5 percent whendetermined in accordance with 7.7.NOTE 3Ovality is a field correctable condition that results frompackaging or storage. When coiled, pipe will deflect to an oval or ellipticalprofile, an

45、d when packaged or stored, higher DR pipe may deflect to anoval or elliptical profile. If necessary, commercially available equipmentcan be applied to minimize percent ovality during field joining orinstallation.5.2.7 Pipe Wall ThicknessPipe wall thickness shall be asspecified in Table 3 or Table 4

46、or 5.2.8 when measured inaccordance with Test Method D2122. For pipe larger than12-in. Nominal IPS Pipe Size, the wall thickness variability(eccentricity) as measured and calculated in accordance withTest Method D2122 in any diametrical cross section of the pipeshall not exceed 12 percent.5.2.8 Spec

47、ial SizesOutside diameter not specified in Table2 and wall thickness not specified in Table 3 or Table 4 areacceptable by agreement between the manufacturer and thepurchaser. If not otherwise specified, the total tolerance onspecial size outside diameter shall not exceed +0.90 percent ofthe minimum

48、special outside diameter or 60.45 percent of theaverage special outside diameter. If not otherwise specified, thetolerance on special size wall thickness shall be +12 percent ofthe minimum special size wall thickness for 12-in. NominalIPS Pipe Size 324-mm and smaller special sizes. If nototherwise s

49、pecified, wall thickness shall be in accordance with5.2.7 for special sizes larger than 12-in. Nominal IPS Pipe Size324-mm.5.3 Inside Surface DuctilityThe pipe inside surface shallbe ductile in accordance with 5.3.1 or 5.3.2.5.3.1 Tensile Elongation TestA sample of pipe shall betaken from ongoing production and specimens shall be pre-pared from the sample and tested per 7.4.1. The minimumelongation at break for each tensile specimen from the sampleshall exceed 400 percent of the gauge length.5.3.2 Bendback TestBendback testing is conduc