ANSI ASTM F2798-2009 Standard Specification for Sealless Lube Oil Pump with Oil Through Motor for Marine Applications《船用无泄漏润滑油泵通过马达泵油的规范》.pdf

1、Designation: F2798 09 (Reapproved 2014)1An American National StandardStandard Specification forSealless Lube Oil Pump with Oil Through Motor for MarineApplications1This standard is issued under the fixed designation F2798; the number immediately following the designation indicates the year oforigina

2、l adoption or, in the case of revision, the year of last revision. A number in parentheses indicates the year of last reapproval. Asuperscript epsilon () indicates an editorial change since the last revision or reapproval.1NOTEThe Keywords Section was editorially added in November 2014.1. Scope1.1 T

3、his specification defines the requirements applicable todesign, construction and testing of sealless, rotary positivedisplacement pumps with oil-through motors for ship lubricat-ing oil service. The complete pump and motor assembly isreferred to as canned lube oil pump (CLP). This specificationappli

4、es to CLPs pumping oil with a SAE rating of 2050.1.2 The values stated in inch-pound units are to be regardedas standard. No other units of measurement are included in thisstandard.1.3 This standard does not purport to address all of thesafety concerns, if any, associated with its use. It is theresp

5、onsibility of the user of this standard to establish appro-priate safety and health practices and determine the applica-bility of regulatory limitations prior to use.2. Referenced Documents2.1 ASTM Standards:2A27/A27M Specification for Steel Castings, Carbon, forGeneral ApplicationA159 Specification

6、 for Automotive Gray Iron CastingsA193/A193M Specification for Alloy-Steel and StainlessSteel Bolting for High Temperature or High PressureService and Other Special Purpose ApplicationsA194/A194M Specification for Carbon Steel, Alloy Steel,and Stainless Steel Nuts for Bolts for High Pressure orHigh

7、Temperature Service, or BothA216/A216M Specification for Steel Castings, Carbon, Suit-able for Fusion Welding, for High-Temperature ServiceA395/A395M Specification for Ferritic Ductile IronPressure-Retaining Castings for Use at Elevated Tempera-turesA449 Specification for Hex Cap Screws, Bolts and S

8、tuds,Steel, Heat Treated, 120/105/90 ksi Minimum TensileStrength, General UseA536 Specification for Ductile Iron CastingsA563 Specification for Carbon and Alloy Steel NutsA564/A564M Specification for Hot-Rolled and Cold-Finished Age-Hardening Stainless Steel Bars and ShapesA574 Specification for All

9、oy Steel Socket-Head Cap ScrewsA582/A582M Specification for Free-Machining StainlessSteel BarsB23 Specification for White Metal Bearing Alloys (KnownCommercially as “Babbitt Metal”)B148 Specification for Aluminum-Bronze Sand CastingsB152/B152M Specification for Copper Sheet, Strip, Plate,and Rolled

10、BarB187M Specification for Copper Bar, Bus Bar, Rod andShapes Metric (Withdrawn 2002)3B271 Specification for Copper-Base Alloy Centrifugal Cast-ingsB505/B505M Specification for Copper Alloy ContinuousCastingsB584 Specification for Copper Alloy Sand Castings forGeneral ApplicationsD2000 Classificatio

11、n System for Rubber Products in Auto-motive ApplicationsD3951 Practice for Commercial PackagingF912 Specification for Alloy Steel Socket Set ScrewsF1510 Specification for Rotary Positive DisplacementPumps, Ships Use2.2 ASME/ANSI Standards:4ASME/ANSI B16.5 Pipe Flanges and Flanged Fittings1This speci

12、fication is under the jurisdiction of ASTM Committee F25 on Shipsand Marine Technology and is the direct responsibility of Subcommittee F25.11 onMachinery and Piping Systems.Current edition approved Nov. 1, 2014. Published November 2014. Originallyapproved in 2009. Last previous edition approved in

13、2009 as F2798 09. DOI:10.1520/F2798-09R14E01.2For referenced ASTM standards, visit the ASTM website, www.astm.org, orcontact ASTM Customer Service at serviceastm.org. For Annual Book of ASTMStandards volume information, refer to the standards Document Summary page onthe ASTM website.3The last approv

14、ed version of this historical standard is referenced onwww.astm.org.4Available from American Society of Mechanical Engineers (ASME), ASMEInternational Headquarters, Two Park Ave., New York, NY 10016-5990, http:/www.asme.org.Copyright ASTM International, 100 Barr Harbor Drive, PO Box C700, West Consh

15、ohocken, PA 19428-2959. United States12.3 Hydraulic Institute Standards:5ANSI/HI 3.6 Rotary Pump Tests2.4 AISI Standards:61018 Carbon Steel1045 Carbon Steel1141 Carbon Steel1144 Carbon Steel4140 Chromium-molybdenum steel4150 Chromium-molybdenum steel4340 Nickel-chromium-molybdenum steel2.5 AIA Stand

16、ards:7NASM 178292.6 API Standards:8API Standard 676 Positive Displacement PumpsRotary3. Terminology3.1 Definitions of Terms Specific to This Standard:3.2 canned lube oil pump unita unit, which when as-sembled as a pump and motor, is completely sealed fromleakage to the environment. Lubrication and c

17、ooling of motorbearings and primary cooling of motor windings and insulationare achieved by circulating a portion of the fluid being pumped(oil) through the motor.3.3 capacitythe quantity of fluid actually delivered perunit of time at the rated speed, including both the liquid anddissolved or entrai

18、ned gases, under stated operating conditions.In the absence of any gas or vapor entering or forming withinthe pump, the capacity is equal to the volume displaced per unitof time, less slip, motor bearing lubrication and motor coolingflows.3.4 displacementthe volume of fluid displaced per revo-lution

19、 of the rotor(s).3.5 rated condition pointthe required capacity at speed,pressure, viscosity and power as specified by the purchaser.3.6 slipthe quantity of fluid that leaks through internalclearances of a pump per unit of time.4. Classification4.1 Pumps will be classified as follows:4.1.1 Type IISc

20、rews with timing gears.4.1.2 Type IIIScrews without timing gears.4.1.3 Type XVane (sliding).4.1.4 Type XISliding shoe.4.2 Motor TypesOil-through type that uses the oil to coolthe motor and lubricate the bearings.5. Ordering Information5.1 The ordering activity shall provide manufacturers withthe fol

21、lowing information:5.1.1 Title, name and date of specification.5.1.2 Type and size (see Section 4).5.1.3 Oil to be pumped (for example, 2190 TEP SAE 40).5.1.4 Operating ConditionsSingle speed, two-speed, orvariable speed. (See 9.1.)5.1.5 Capacity in gallons per minute or litres per minute atrated di

22、scharge pressure at specified operating condition.5.1.6 Discharge pressure in pound-force per square inchgauge (psig) or kilopascal (kPa) gauge at specified operatingcondition.5.1.7 Inlet pressure conditions (NPIPA).5.1.8 Oil Viscosity and temperature for minimum and maxi-mum operating conditions.5.

23、1.9 External motor cooling oil supply, if required. (See9.4.)5.1.10 Mounting configuration (vertical, horizontal).5.1.11 Relief valve cracking pressure. (See 9.1.)5.1.12 Airborne noise level (if different than 7.4).5.1.13 Packaging and boxing requirements (immediate use,domestic; storage, domestic;

24、or overseas).5.1.14 Quantity of pumps.5.1.15 Quantity of drawings.5.1.16 Quantity of technical manuals.5.1.17 Quantity of test reports, if required. (See Section 10.)5.1.18 Certified test data, if required. (See 10.3.)5.1.19 IACS (International Association of ClassificationSocieties) classification

25、with applicable notions, if required.5.1.20 Motor Characteristics:5.1.20.1 Voltage/Phase/Frequency:5.1.20.2 DutyContinuous.5.1.20.3 Ambient Temperature50C.5.1.20.4 EnclosureTotally enclosed, oil through.5.1.20.5 InsulationClass F, (vacuum pressure impregna-tion (VPI).5.1.20.6 Conduit Box Orientation

26、See 7.6.6. Material6.1 Materials of principal pump components shall be inaccordance with Table 1.6.1.1 Materials other than shown in Table 1 are consideredexceptions and are subject to approval by the purchaser beforeusage.6.2 Materials of principal motor components shall be inaccordance with Table

27、2.6.2.1 Materials other than shown in Table 2 are consideredexceptions and are subject to approval by the purchaser beforeusage.7. General Requirements7.1 CLPs shall be capable of sustained operation duringinclinations up to 45 in any direction.7.2 CLPs shall be capable of withstanding external vibr

28、ationin the frequency range of 4 to 25 Hz.7.3 The internally excited vibration levels (displacement,peak to peak) of the CLP shall not exceed the following:5Available from Hydraulic Institute, 6 Campus Drive, First Floor North,Parsippany NJ 07054-4406, http:/www.pumps.org.6Available from American Ir

29、on and Steel Institute (AISI), 1140 ConnecticutAve., NW, Suite 705, Washington, DC 20036, http:/www.steel.org.7Available from Aerospace Industries Association of America, Inc. (AIA), 1000Wilson Blvd., Suite 1700,Arlington, VA22209-3928, http:/www.aia-aerospace.org.8Available from American Petroleum

30、Institute (API), 1220 L. St., NW,Washington, DC 20005-4070, http:/www.api.org.F2798 09 (2014)12RPM (SYN) Displacement, Peak to Peak,Mils3600 0.71800 1.41200 1.8900 2.2600 2.67.4 At normal operating conditions, the airborne noise levelof the pump shall not exceed 85 dBA.7.5 CLPs shall be designed suc

31、h that no damage will resultfrom reverse rotations of at least a one-minute duration with norestriction in flow of oil to or from the CLP.7.6 Unless otherwise specified, vertical CLPs shall be as-sembled with the conduit box mounted over the pump outletflange. Conduit box cable entrance shall be ori

32、enteddownward, unless otherwise specified. Horizontal pumps shallspecify orientation of conduit box.7.7 The connection between the motor shaft and the pumprotor shall be splined or consist of a rigid connection.7.8 To facilitate and maintain alignment, the motor bracketto pump joint shall be rabbett

33、ed.7.9 Motor bracket to pump joint shall be o-ring sealed.7.10 Direction of rotation shall be indicated by an arrowcast into the pump or by a label plate attached to the CLP.7.11 An internal or separate relief valve is not required to beprovided with the CLP.TABLE 1 Materials of Principal Pump Compo

34、nentsApplication Material SpecificationCasings, Covers (Pressure Boundary) Nodular Iron ASTM A395/A395M, GR. 60-40-18 orASTM A536, GR. 65-45-12Bronze ASTM B505/B505M, B271,orB584,UNS C93200 or C93700Cast Steel ASTM A27/A27M, GR. 65-35 orASTM A216/A216M, GR. WCBAluminum Bronze ASTM B148, UNS C95400Ro

35、tor(s), Shaft(s) Alloy Steel AISI 4150 RS orAISI 4140-4150Gray Iron ASTM A159, GR. G3500 orcontinuous cast equivalentsNodular Iron ASTM A536, GR. 80-55-06 orcontinuous cast equivalentsCarbon Steel AISI 1045, 1141 or 1144Bronze ASTM B505/B505M, B271 or B584UNS C93200 or C93700Stainless Steel ASTM A56

36、4/A564M, UNS S17400ASTM A582/A582M, UNS S41600Rotor Housings or Cylinder Liners, Bushings, Thrust Elements, Discs Bronze ASTM B505/B505M, B271 or B584, UNS C93200 orC93700Gray Iron ASTM A159, GR. G3500 or continuous cast equivalentsSteel/Babbitt AISI C1018-12L15/ASTM B23, ALLOY 2Aluminum Bronze ASTM

37、 B148, UNS C95400Hex Head Cap Screws Steel ASTM A449, TYPE I or SAE J429, GR. 5Hex Socket Head Cap Screws Alloy Steel ASTM A574Hex Nuts Steel ASTM A194/A194M, GR. 2HAlloy Steel ASTM A563, GR. DH or SAE GR. 8Hex Nuts, Slf Lkg Steel, Zn Plated NASM 17829 / MS17829Socket Set Screws Alloy Steel ASTM F91

38、2Studs Alloy Steel ASTM A193/A193M, GR. B7O-Rings Fluorocarbon ASTM D2000,TY.HKTABLE 2 Materials of Principal Motor ComponentsApplication Material SpecificationFrame Nodular Iron ASTM A395/A395M, GR. 60-40-18 orASTM A536, GR. 65-45-12Housings Nodular Iron ASTM A395/A395M, GR. 60-40-18 orASTM A536, G

39、R. 65-45-12Shaft Alloy Steel AISI 4340Ball Bearings Steel CID A-A-59585CID A-A-59584Bearing Caps Steel CommercialShrink Ring Steel CommercialRotor Bar Copper ASTM B187MRotor End Ring Copper ASTM B152/B152MRotor Core Plate Elec. Sheet Steel CommercialStator End Plate Steel CommercialStator Core Plate

40、 Elec. Sheet Steel CommercialHex Head Cap Screws Steel ASTM A449, TYPE I orSAE J429, GR. 5Hex Socket Head Cap Screws Alloy Steel ASTM A574Lock Washers Steel CommercialF2798 09 (2014)138. Pump Design8.1 Pump inlet and outlet connections shall be flanged.Pump flanges shall mate to ASME/ANSI B16.5 pipe

41、 flanges.Cast iron and non-ferrous material case flanges shall be flatface, unless otherwise stated in the ordering data. Flangedconnections shall meet the external forces and momentsrequirements in API Standard 676. Spool piece adapters(threaded and seal-welded, or O-ring sealed to the pump caseon

42、one end and flanged on the other end) may be furnished tomeet the flanged inlet and outlet requirement.8.2 Pumps of capacity 100 gpm and greater shall beequipped with vent, drain, inlet, and outlet gage connections.Where threaded connections are used they shall be straightthread with O-ring seal. Ta

43、pered pipe thread connections areprohibited. Small capacity pumps (under 100 gpm) do notrequire vent, drain, and gage connections.8.3 Pumps shall be designed to counteract radial and axialthrust loads encountered during operation.8.4 Pumps shall be self-priming and capable of removing airfrom the su

44、ction lines.8.5 Pumps shall be designed to handle up to 8 % entrainedair.9. Motor Design9.1 Motors may be single speed, two-speed or single speedwith a variable speed drive to support pump operation atvarious temperatures and viscosities. Single speed motors shallbe sized for the maximum flow at the

45、 system relief valvecracking pressure at maximum viscosity. If a two speed motoris specified, rating of the low speed winding shall be based onpower required at the low speed with maximum viscosity oilduring cold startup. The high speed winding rating shall bebased on power required at pump rated co

46、nditions. Motorsdriven by variable speed drive units should be sized so that themotor can support pump cold start-up operation and normalrated condition operation without overloading the motor.9.2 Motors shall be rated for continuous duty for all ratings.9.3 Motors shall be equipped with a high poin

47、t fill connec-tion for filling the CLP unit with oil at initial start-up and a lowpoint drain connection. Where threaded connections are usedthey shall be straight thread with O-ring seal. Tapered pipethread connections are prohibited.9.4 A method to supply cooling and lubricating oil to themotor an

48、d motor bearings must be provided. The cooling oilshall be supplied by either internal pump passages or anexternal system connection. When an external cooling methodis chosen, supplier shall provide motor cooling oil pressure,temperature and flow requirements to the purchaser. Wherethreaded connecti

49、ons are used they shall be straight thread withO-ring seal. Tapered pipe thread connections are prohibited.9.5 Motors shall be equipped with an inspection cover,o-ring sealed, for verification of direction of shaft rotation.9.6 The motor enclosure shall contain the cooling/lubricating oil pressure. Where external cooling flow isprovided, the cooling oil shall be provided at a maximum of 20psig.9.7 Motor bearings shall be lubricated by the pumping fluid.10. Test Requirements10.1 GeneralAll equipment shall be tested in accordancewith 10.2.10.1.1 Equ