ANSI ASTM F2806-2010 Standard Specification for Acrylonitrile-Butadiene-Styrene (ABS) Plastic Pipe (Metric SDR-PR).pdf

1、Designation: F2806 10 (Reapproved 2015) An American National StandardStandard Specification forAcrylonitrile-Butadiene-Styrene (ABS) Plastic Pipe (MetricSDR-PR)1This standard is issued under the fixed designation F2806; the number immediately following the designation indicates the year oforiginal a

2、doption or, in the case of revision, the year of last revision. A number in parentheses indicates the year of last reapproval. Asuperscript epsilon () indicates an editorial change since the last revision or reapproval.1. Scope1.1 This specification covers acrylonitrile-butadiene-styrene(ABS) pipe p

3、roduced by single extrusion in standard thermo-plastic pipe dimension ratios and pressure rated for water (seeAppendix X1). Included are criteria for classifyingABS plasticpipe materials and ABS plastic pipe, a system of nomenclaturefor ABS plastic pipe, and requirements and test methods formaterial

4、s, workmanship, dimensions, sustained pressure, burstpressure, and extrusion quality. Methods of marking are alsogiven.1.2 The products covered by this specification are intendedfor use with the distribution of pressurized liquids, which arechemically compatible with the piping materials. Consult wi

5、ththe manufacturer and local building codes before use in otherapplications. Due to inherent hazards associated with testingcomponents and systems with compressed air or other com-pressed gases some manufacturers do not allow pneumatictesting of their products. Consult with specific product/componen

6、t manufacturers for their specific testing proceduresprior to pneumatic testing.NOTE 1Pressurized (compressed) air or other compressed gasescontain large amounts of stored energy, which present serious safetyhazards should a system fail for any reason.NOTE 2This specification addresses only pipe for

7、 use in above groundservice. For buried service consult the manufacturer and local buildingcodes.NOTE 3Exposure to ultraviolet radiation over a long period of timemay affect the physical properties of ABS pipe. Consult the manufacturerfor recommendations for handling, storage, and installations that

8、 are notprotected by insulation.1.3 Pipe meeting the requirements of this standard are notcompatible with IPS sized DWV fittings. The ABS pipecovered in this standard is intended for pressure service and itshall be joined to pressure fittings. Non-pressure fittings, suchas DWV fittings from any mate

9、rial (ABS, PVC, CPVC, etc.),are not acceptable for pressure applications.1.4 UnitsThe values stated in SI units are to be regardedas standard. No other units of measurement are included in thisstandard.1.5 The text of this specification references notes, footnotes,and appendixes, which provide expla

10、natory material. Thesenotes and footnotes (excluding those in tables and figures) shallnot be considered as requirements of the specification.1.6 This standard does not purport to address all of thesafety concerns, if any, associated with its use. It is theresponsibility of the user of this standard

11、 to establish appro-priate safety and health practices and determine the applica-bility of regulatory limitations prior to use.2. Referenced Documents2.1 ASTM Standards:2D618 Practice for Conditioning Plastics for TestingD1598 Test Method for Time-to-Failure of Plastic PipeUnder Constant Internal Pr

12、essureD1600 Terminology forAbbreviated Terms Relating to Plas-ticsD2122 Test Method for Determining Dimensions of Ther-moplastic Pipe and FittingsD2837 Test Method for Obtaining Hydrostatic Design Basisfor Thermoplastic Pipe Materials or Pressure Design Basisfor Thermoplastic Pipe ProductsD3965 Clas

13、sification System and Basis for Specifications forRigid Acrylonitrile-Butadiene-Styrene (ABS) Materialsfor Pipe and FittingsF412 Terminology Relating to Plastic Piping Systems2.2 Federal Standard:3Fed. Std. No. 123 Marking for Shipment (Civil Agencies)2.3 Military Standard:3MIL-STD-129 Marking for S

14、hipment and Storage1This specification is under the jurisdiction of ASTM Committee F17 on PlasticPiping Systems and is the direct responsibility of Subcommittee F17.61 on Water.Current edition approved Aug. 1, 2015. Published November 2015. Originallyapproved in 2010. Last previous edition approved

15、in 2010 as F2806-101. DOI:10.1520/F2806-10R15.2For referenced ASTM standards, visit the ASTM website, www.astm.org, orcontact ASTM Customer Service at serviceastm.org. For Annual Book of ASTMStandards volume information, refer to the standards Document Summary page onthe ASTM website.3Available from

16、 DLA Document Services, Building 4/D, 700 Robbins Ave.,Philadelphia, PA 19111-5094, http:/quicksearch.dla.mil.Copyright ASTM International, 100 Barr Harbor Drive, PO Box C700, West Conshohocken, PA 19428-2959. United States12.4 NSF/ANSI Standard:4Standard No. 14 for Plastic Piping Components and Rel

17、atedMaterialsStandard No. 61 Drinking Water System Components -Health Effects2.5 ISO Standard:5ISO 1167 Thermoplastic pipes, fittings and assemblies forthe conveyance of fluidsDetermination of the resistanceto internal pressurePart 1: General methodISO 3127 Thermoplastic pipesDetermination of resist

18、anceto external blowsRound-the-clock method3. Terminology3.1 GeneralDefinitions are in accordance with Terminol-ogy F412. Abbreviations are in accordance with TerminologyD1600, unless otherwise indicated. The abbreviation foracrylonitrile-butadiene-styrene plastic is ABS.3.2 Definitions of Terms Spe

19、cific to This Standard:3.2.1 acrylonitrile-butadiene-styrene (ABS) pipe and fittingplasticsplastics containing polymers or blends of polymers,or both, in which the minimum butadiene content is 6 %, theminimum acrylonitrile content is 15 %, the minimum styreneor substituted styrene content, or both,

20、is 15 %, and themaximum content of all other monomers is not more than 5 %,and lubricants, stabilizers, and colorants.3.2.2 mominal outside diameter (dn)specified outsidediameter of a component, which is identical to the minimummean outside diameter, in millimeters.3.2.3 pressure rating (PR)numerica

21、l designation used forreference purposes and related to the mechanical characteris-tics of the components of a piping system.3.2.4 relation between standard dimension ratio, hydro-static design stress (HDS), and pressure rating (PR)thefollowing expression is used in this specification to relatestand

22、ard dimension ratio, hydrostatic design stress, and pres-sure rating:PR 5 2 HDS/SDR 2 1! or PR 5 2 HDS/DO/t! 2 1! (1)where:HDS = Hydrostatic design stress, MPaPR = Pressure rating, MPaDO = average outside diameter, mmt = minimum wall thickness mm, andSDR = standard dimension ratio (DO/t)4. Materials

23、4.1 GeneralAcrylonitrile-butadiene-styrene plastics usedto make pipe meeting the requirements of this specification arecategorized by means of two criteria namely (1) short-termtests and (2) long-term strength tests.4.2 Basic MaterialsThe material properties of the grade ofABS plastic are characteri

24、zed using short-term tests as definedin Classification D3965.4.3 Hydrostatic Design Basis (HDB)This specificationcovers pipe made from material, which has been evaluated inaccordance with Test Method D2837 where a pressure testingis carried out in accordance with Test Method D1598 to findthe HDB val

25、ue. The HDB shall be a minimum of 17.2 MPa.4.4 CompoundThe ABS plastic extrusion compound shallmeet the requirements of ABS Classes 42222, 20643, or 30444as described in Classification D3965.4.5 Rework MaterialThe manufacturers shall use onlytheir own clean rework pipe material and the pipe produced

26、shall meet all the requirements of this specification.5. Pipe Classification5.1 GeneralThis specification covers ABS pipe producedby single extrusion.5.2 Standard Dimension Ratios (SDR)This specificationcovers ABS pipe in eight standard dimension ratios. These areSDR 9, 11, 13.5, 17, 21, 26, 32.5, a

27、nd SDR 41. The pressurerating is uniform for all nominal pipe sizes for a given ABSpipe material and SDR.6. Requirements6.1 WorkmanshipThe pipe shall be homogeneousthroughout and free of visible cracks, holes, foreign inclusions,or other defects. The pipe shall be as uniform as commerciallypracticab

28、le in color, opacity, density, and other physical prop-erties.6.2 Dimensions and Tolerances:6.2.1 Outside DiametersThe outside diameters and toler-ances and out-of-roundness shall be as shown in Table 1 whenmeasured in accordance with 7.4 and 7.4.1.6.2.2 Wall ThicknessThe wall thicknesses and tolera

29、ncesshall be as shown in Table 2 when measured in accordancewith 7.4 and 7.4.2.6.3 Sustained PressureThe pipe shall not fail, balloon,burst, or weep as defined in ISO 1167 at the test pressuresgiven in Table 3 when tested in accordance with 7.5.6.4 Burst PressureThe minimum burst pressures for ABSpl

30、astic pipe shall be the pressure rating (PR) multiplied by afactor of 3.2, when determined in accordance with 7.6.6.5 ImpactThe pipe shall meet the impact requirementswhen tested in accordance with 7.7.7. Test Methods7.1 ConditioningCondition the test specimens at 23 62C and 50 6 5 % relative humidi

31、ty for not less than 40 h priorto test in accordance with Procedure A of Practice D618 forthose tests where conditioning is required.4Available from NSF International, P.O. Box 130140, 789 N. Dixboro Rd., AnnArbor, MI 48105, http:/www.nsf.org.5Available from International Organization for Standardiz

32、ation (ISO), ISOCentral Secretariat, BIBC II, Chemin de Blandonnet 8, CP 401, 1214 Vernier,Geneva, Switzerland, http:/www.iso.org.F2806 10 (2015)27.2 Test ConditionsConduct the tests in the StandardLaboratory Atmosphere of 23 6 2C and 50 6 5 % relativehumidity, unless otherwise specified in the test

33、 methods or inthis specification.TABLE 1 Outside Diameters and Tolerances for Metric ABS Plastic PipeNominal Pipe Size(NPS)Average Outside Diameter,DO(mm)Tolerances (mm)Average For Max and Min(Out-of-Roundness)12 12.0 +0.2 +0.516 16.0 +0.2 +0.520 20.0 +0.2 +0.525 25.0 +0.2 +0.532 32.0 +0.2 +0.540 40

34、.0 +0.2 +0.550 50.0 +0.2 +0.663 63.0 +0.3 +0.875 75.0 +0.3 +0.990 90.0 +0.3 +1.1110 110.0 +0.4 +1.4125 125.0 +0.4 +1.5140 140.0 +0.5 +1.7160 160.0 +0.5 +2.0180 180.0 +0.6 +2.2200 200.0 +0.6 +2.4225 225.0 +0.7 +2.7250 250.0 +0.8 +3.0280 280.0 +0.9 +3.4315 315.0 +1.0 +3.8TABLE 2 Wall Thicknesses and T

35、olerances for Metric ABS Plastic PipeWall thicknesses (t) and tolerances for ABS plastic pipe (mm)Nominal Pipe Size SDR 41 SDR 32.5 SDR 26 SDR 21 SDR 17 SDR 13.5 SDR 11 SDR 9(NPS) min. tol min. tol min. tol min. tol min. tol min. tol min. tol min. tol.12AAAAAAAAAAAA1.5 +0.4 1.5 +0.416AAAAAAAAAA1.5 +

36、0.4 1.5 +0.4 1.8 +0.420AAAAAAAAAA1.5 +0.4 1.9 +0.4 2.3 +0.525AAAAAAAA0.4 +0.4 1.9 +0.4 2.3 +0.5 2.8 +0.532AAAAAA1.6 +0.4 0.4 +0.4 2.4 +0.5 2.9 +0.5 3.6 +0.640AAAA1.6 +0.4 1.9 +0.4 0.5 +0.5 3 +5.0 3.7 +0.6 4.5 +0.750AA1.6 0.4 2 +0.4 2.4 +0.5 0.5 +0.5 3.7 +0.6 4.6 +0.7 5.6 +0.863 1.6 +0.4 2 +0.4 2.5 +

37、0.5 3 +0.5 0.6 +0.6 4.7 +0.7 5.8 +0.8 7.1 +1.075 1.9 +0.4 2.3 +0.5 2.9 +0.5 3.6 +0.6 0.7 +0.7 5.6 +0.8 6.8 +0.9 8.4 +1.190 2.2 +0.5 2.8 +0.5 3.5 +0.6 4.3 +0.7 0.8 +0.8 6.7 +0.9 8.2 +1.1 10.1 +1.3110 2.7 +0.5 3.4 +0.6 4.2 +0.7 5.3 +0.8 0.9 +0.9 8.1 +1.1 10 +1.2 12.3 +1.5125 3.1 +0.6 3.9 +0.6 4.8 +0.7

38、 6 +0.8 1.0 +1 9.2 +1.2 11.4 +1.4 14 +1.6140 3.5 +0.6 4.3 +0.7 5.4 +0.8 6.7 +0.9 1.1 +1.1 10.3 +1.3 12.7 +1.5 15.7 +1.8160 4 +0.6 4.9 +0.7 6.2 +0.9 7.7 +1 1.2 +1.2 11.8 +1.4 14.6 +1.7 17.9 +2.0180 4.4 +0.7 5.5 +0.8 6.9 +0.9 8.6 +1.1 1.3 +1.3 13.3 +0.6 16.4 +1.9 20.1 +2.3200 4.9 +0.7 6.2 +0.9 7.7 +1.

39、0 9.6 +1.2 1.4 +1.4 14.7 +1.7 18.2 +2.1 22.4 +2.5225 5.5 +0.8 6.9 +0.9 8.6 +1.1 10.8 +1.3 1.6 +1.6 16.6 +1.9 20.5 +2.3 25.2 +2.8250 6.2 +0.9 7.7 +1 9.6 +1.2 11.9 +1.4 1.7 +1.7 18.4 +2.1 22.7 +2.5 27.9 +3.0280 6.9 +0.9 8.6 +1.1 10.7 +1.3 13.4 +1.6 1.9 +1.9 20.6 +2.3 25.4 +2.8 31.3 +3.4315 7.7 +1.0 9.

40、7 +1.2 12.1 +1.5 15 +1.7 2.1 +2.1 23.2 +2.6 28.6 +3.1 35.2 +3.8AThis size and thickness is not practical to manufacture.TABLE 3 Sustained Pressure Test Conditions for Water at 20C for ABS Plastic Pipe (Conditioned per 7.1)NOTE 1The following test conditions shall be used: Type A end caps as specifie

41、d in ISO 1167. Orientation, not specified, 1 hr conditioning,water-in-water or water-in-air testing.Characteristic Requirement Hydrostatic (hoop) stress,MPaTime, h Test MethodResistance toInternal PressureNo failure during test period 25.0 or LCL at 20Cand 1 hr, whichever is greater1 ISO 1167Resista

42、nce toInternal PressureNo failure during test period 20.6 or LCL at 20Cand 100 hr, whichever is greater100 ISO 1167Resistance toInternal Pressure at 60CNo failure during test period 7.0 or LCL at 60Cand 1000 hr, whichever is greater1000 ISO 1167F2806 10 (2015)37.3 Test SpecimensNot less than 50 % of

43、 the test speci-mens required for any pressure test shall have at least a part ofthe marking in their central sections. The central section is thatportion of pipe, which is at least one pipe diameter away froman end closure.7.4 Dimensions and TolerancesUse any length of pipe todetermine the dimensio

44、ns. Measure in accordance with TestMethod D2122.7.4.1 Outside DiameterMeasure the outside diameter andout-of-roundness of the pipe in accordance with Test MethodD2122. The average outside diameter is the arithmetic averageof the maximum and minimum diameters at any cross sectionon the length of the

45、pipe. The tolerances for out-of-roundnessshall apply only on pipe before shipment.7.4.2 Wall ThicknessMake micrometer measurements ofthe wall thickness in accordance with Test Method D2122 todetermine the maximum and minimum values. Measure thewall thickness to the nearest 0.02 mm.7.5 Sustained Pres

46、sure TestSelect the test specimens atrandom. Test individually with water at the stress levels,temperatures, and times given in Table 3, each specimen shallbe at least ten times the nominal diameter in length, but not lessthan 250 mm or more than 920 mm between end closures andshall bear the permane

47、nt marking on the pipe. Hold thepressure as closely as possible, but within 670 kPa. Conditionthe specimens at the test temperature to within 62C. Maintainthe test temperature at 20 6 2C. Test in accordance with ISO1167.7.6 Burst PressureFor each diameter, determine the mini-mum burst pressure with

48、at least five specimens in accordancewith ISO 1167. The time of testing each specimen shall bebetween 60 and 70 s. The average minimum burst pressureshall not be less than 3.2 times the pressure rating, PR.7.7 Impact ResistanceWhen tested in accordance withISO 3127 at 0C, pipe shall have a true impa

49、ct rate (TIR) of notmore than 10 % when using the weights and heights given inTable 4.8. Retest and Rejection8.1 If the results of any test(s) do not meet the requirementsof this specification, the test(s) shall be conducted again onlyby agreement between the purchaser and the seller. Under suchagreement, minimum requirements shall not be lowered,changed, or modified, nor shall specification limits be changed.If upon retest, failure occurs, the quantity of product repre-sented by the test(s) does not meet the requirements of th