ANSI AWS A5.01M A5.01-2013 Welding Consumables Procurement of Filler Metals and Fluxes (5th Edition).pdf

1、WeldingConsumablesProcurement ofFiller Metals andFluxesAWS A5.01M/A5.01:2013(ISO 14344:2010 MOD)An American National StandardAWS A5.01M/A5.01:2013 (ISO 14344:2010 MOD)An American National StandardApproved by theAmerican National Standards InstituteSeptember 17, 2013Welding ConsumablesProcurementof F

2、iller Materials and Fluxes5th EditionSupersedes AWS A5.01M/A5.01:2008 (ISO 14344:2002 MOD)Prepared by theAmerican Welding Society (AWS) A5 Committee on Filler Metals and Allied MaterialsUnder the Direction of theAWS Technical Activities CommitteeApproved by theAWS Board of DirectorsAbstractThis docu

3、ment provides a means by which the information needed for the procurement of welding consumables to afiller metal specification can be stated clearly, concisely, and completely. It includes a method by which the heat, lot,testing, and certification requirements that are essential to so many of today

4、s welding applications can be specified inthe procurement document. This specification makes use of both U.S. Customary Units and the International System ofUnits (SI). Since these are not equivalent, each system must be used independently of the other.iiAWS A5.01M/A5.01:2013 (ISO 14344:2010 MOD)ISB

5、N-13: 978-0-87171-843-3 2013 by American Welding SocietyAll rights reservedPrinted in the United States of AmericaPhotocopy Rights. No portion of this standard may be reproduced, stored in a retrieval system, or transmitted in anyform, including mechanical, photocopying, recording, or otherwise, wit

6、hout the prior written permission of the copyrightowner.Authorization to photocopy items for internal, personal, or educational classroom use only or the internal, personal, oreducational classroom use only of specific clients is granted by the American Welding Society provided that the appropriatef

7、ee is paid to the Copyright Clearance Center, 222 Rosewood Drive, Danvers, MA 01923, tel: (978) 750-8400; Internet:.iiiAWS A5.01M/A5.01:2013 (ISO 14344:2010 MOD)Statement on the Use of American Welding Society StandardsAll standards (codes, specifications, recommended practices, methods, classificat

8、ions, and guides) of the AmericanWelding Society (AWS) are voluntary consensus standards that have been developed in accordance with the rules of theAmerican National Standards Institute (ANSI). When AWS American National Standards are either incorporated in, ormade part of, documents that are inclu

9、ded in federal or state laws and regulations, or the regulations of other govern-mental bodies, their provisions carry the full legal authority of the statute. In such cases, any changes in those AWSstandards must be approved by the governmental body having statutory jurisdiction before they can bec

10、ome a part ofthose laws and regulations. In all cases, these standards carry the full legal authority of the contract or other documentthat invokes the AWS standards. Where this contractual relationship exists, changes in or deviations from requirementsof an AWS standard must be by agreement between

11、 the contracting parties.AWS American National Standards are developed through a consensus standards development process that bringstogether volunteers representing varied viewpoints and interests to achieve consensus. While AWS administers theprocess and establishes rules to promote fairness in the

12、 development of consensus, it does not independently test, evalu-ate, or verify the accuracy of any information or the soundness of any judgments contained in its standards.AWS disclaims liability for any injury to persons or to property, or other damages of any nature whatsoever, whetherspecial, in

13、direct, consequential, or compensatory, directly or indirectly resulting from the publication, use of, or relianceon this standard. AWS also makes no guarantee or warranty as to the accuracy or completeness of any informationpublished herein.In issuing and making this standard available, AWS is neit

14、her undertaking to render professional or other services for oron behalf of any person or entity, nor is AWS undertaking to perform any duty owed by any person or entity to someoneelse. Anyone using these documents should rely on his or her own independent judgment or, as appropriate, seek theadvice

15、 of a competent professional in determining the exercise of reasonable care in any given circumstances. It isassumed that the use of this standard and its provisions is entrusted to appropriately qualified and competent personnel.This standard may be superseded by new editions. This standard may als

16、o be corrected through publication of amendmentsor errata or supplemented by publication of addenda. Information on the latest editions of AWS standards includingamendments, errata, and addenda is posted on the AWS web page (www.aws.org). Users should ensure that they have thelatest edition, amendme

17、nts, errata, and addenda.Publication of this standard does not authorize infringement of any patent or trade name. Users of this standard acceptany and all liabilities for infringement of any patent or trade name items. AWS disclaims liability for the infringement ofany patent or product trade name

18、resulting from the use of this standard.AWS does not monitor, police, or enforce compliance with this standard, nor does it have the power to do so.Official interpretations of any of the technical requirements of this standard may only be obtained by sending a request,in writing, to the appropriate

19、technical committee. Such requests should be addressed to the American Welding Society,Attention: Managing Director, Technical Services Division, 8669 NW 36 St, # 130, Miami, FL 33166 (see Annex C).With regard to technical inquiries made concerning AWS standards, oral opinions on AWS standards may b

20、e rendered.These opinions are offered solely as a convenience to users of this standard, and they do not constitute professionaladvice. Such opinions represent only the personal opinions of the particular individuals giving them. These individualsdo not speak on behalf of AWS, nor do these oral opin

21、ions constitute official or unofficial opinions or interpretations ofAWS. In addition, oral opinions are informal and should not be used as a substitute for an official interpretation.This standard is subject to revision at any time by the AWS A5 Committee on Filler Metals and Allied Materials. It m

22、ustbe reviewed every five years, and if not revised, it must be either reaffirmed or withdrawn. Comments (recommendations,additions, or deletions) and any pertinent data that may be of use in improving this standard are required and shouldbe addressed to AWS Headquarters. Such comments will receive

23、careful consideration by the AWS A5 Committee onFiller Metals and Allied Materials and the author of the comments will be informed of the Committees response to thecomments. Guests are invited to attend all meetings of the AWS A5 Committee on Filler Metals and Allied Materialsto express their commen

24、ts verbally. Procedures for appeal of an adverse decision concerning all such comments areprovided in the Rules of Operation of the Technical Activities Committee. A copy of these Rules can be obtained fromthe American Welding Society, 8669 NW 36 St, # 130, Miami, FL 33166.This page is intentionally

25、 blank.ivAWS A5.01M/A5.01:2013 (ISO 14344:2010 MOD)vAWS A5.01M/A5.01:2013 (ISO 14344:2010 MOD)PersonnelAWS A5 Committee on Filler Metals and Allied MaterialsH. D. Wehr, Chair Arcos Industries LLCJ. J. DeLoach Jr, 1st Vice Chair Naval Surface Warfare CenterR. D. Fuchs, 2nd Vice Chair Bhler Welding Gr

26、oup USA, IncorporatedR. K. Gupta, Secretary American Welding SocietyT. Anderson ITW Welding North AmericaJ. M. Blackburn Naval Sea Systems CommandJ. C. Bundy Hobart Brothers CompanyJ. L. Caron Haynes International, IncorporatedD. D. Crockett Consultant R. V. Decker WeldstarD. A. DelSignore Consultan

27、tH. W. Ebert ConsultantD. M. Fedor The Lincoln Electric CompanyJ. G. Feldstein Foster Wheeler North AmericaS. E. Ferree ESAB Welding b) the lot class (selected from Clause 4 of this standard);c) the testing schedule (selected from Clause 5 of this standard).Selection of the specific welding consumab

28、le classification, lot class and testing schedule will depend uponthe requirements of the application for which the welding consumable is being procured.2 Normative ReferencesThe following normative documents contain provisions which, through references in this text, constituteprovisions of this sta

29、ndard. For dated references, subsequent amendments to, or revisions of, any of thesepublications do not apply. However, parties to agreements based on this standard are encouraged toinvestigate the possibility of applying the most recent editions of the normative documents indicated below.For undate

30、d references, the latest editions of the normative documents referred to apply. Members of ISOand IEC maintain registers of currently valid International Standards.2.1 The following AWS standards1are referenced in the mandatory section of this document.AWS A3.0 M/A3.0, Standard Welding Terms and Def

31、initions, Including Terms for Adhesive Bonding, Brazing,Soldering, Thermal Cutting, and Thermal SprayingAWS A5.02/A5.02M, Specification for Filler Metal Standard Sizes, Packaging, and Physical Attributes2.2 The following ASTM standard2 is referenced in the mandatory section of this document:ASTM E29

32、, Standard Practice for Using Significant Digits in Test Data to Determine Conformance withSpecifications2.3 The following ISO standard3is referenced in the mandatory section of this document.ISO 544, Welding Consumables Technical Delivery Conditions for Welding Filler Materials Type ofProduct, Dime

33、nsions, Tolerances and Markings1AWS standards are published by the American Welding Society, 8669 NW 36 St, # 130, Miami, FL 33166.2ASTM standards are published by ASTM International, 100 Barr Harbor Drive, West Conshohocken, PA 19428.3ISO standards are published by the International Organization fo

34、r Standardization, 1 rue de Varemb, Case postale 56,CH-1211 Geneva 20, Switzerland.AWS A5.01M/A5.01:2013 (ISO 14344:2010 MOD)23 Terms and DefinitionsIn production, the components of welding consumables shall be divided into discrete quantities so thatsatisfactory tests with a sample from that quanti

35、ty will establish that the entire quantity meets specificationrequirements. These quantities, known by such terms as heats, lots, blends, batches, and mixes, vary in sizeaccording to the manufacturer. For identification purposes, each manufacturer assigns a unique designationto each quantity. This d

36、esignation usually consists of a series of numbers or letters, or combinations thereof,which will enable the manufacturer to determine the date and time (or shift) of manufacture, the raw materialsused, and the details of the procedures used in producing the welding consumable. This designation stay

37、swith the welding consumable and can be used to identify the material later, in those cases in whichidentification is necessary.For the purposes of this standard, the following definitions describing discrete quantities of the componentsused in the manufacturing of welding consumables apply.3.1 Dry

38、BatchThe quantity of dry ingredients mixed at one time in one mixing vessel.NOTE: Liquid(s), such as binders, when added to a dry batch, produce a wet mix. A dry batch may be divided intohomogeneous smaller quantities, in which case addition of the liquid(s) produces a corresponding number of smalle

39、r wetmixes.3.2 Dry BlendTwo or more dry batches from which quantities of each are combined proportionately, then mixed in a mixingvessel to produce a larger quantity in which the ingredients are as uniformly dispersed as they would havebeen had the entire quantity been mixed together at one time in

40、one large mixer.NOTE: A dry blend, as in the case of a dry batch, may be used singly or divided into smaller quantities, in which caseaddition of liquid(s) produces a corresponding number of smaller wet mixes.3.3 Wet MixThe combination of liquid(s) and a dry batch, dry blend, or a portion thereof, m

41、ixed at one time in one mixingvessel.3.4 HeatFor fully metallic consumables, or the fully metallic rod, tube or strip used to fabricate tubular cored or coveredelectrodes the following apply. The specific definition is dependent on the method of melting and refining ofthe metal:3.4.1 The material ob

42、tained from one furnace melt, where slag-metal or gas-metal reactions occur inproducing the specified alloy (e.g., open hearth, electric arc, basic oxygen, argon-oxygen processes). Millsplicing of coils from different heats is not permitted, and coils containing transition heats may not beclassified

43、 in this manner.3.4.2 An uninterrupted series of melts from one controlled batch of metals and alloying ingredients in onemelting furnace under the same melting conditions, each melt conforming to the chemical composition rangeapproved by the purchaser of the material (i.e., the producer of the weld

44、ing consumable) where significantchemical reactions do not occur in producing the specified alloy (e.g., induction melting in a controlledatmosphere or in a vacuum).3.4.3 An uninterrupted series of remelts in one furnace under the same remelting conditions using one ormore consumable electrodes prod

45、uced from a single heat, each remelt conforming to the chemicalcomposition range approved by the purchaser of the material (i.e., the producer of the welding consumable)in processes involving continuous melting and casting (e.g., consumable electrode remelt).AWS A5.01M/A5.01:2013 (ISO 14344:2010 MOD

46、)33.5 Controlled Chemical Composition3.5.1 Covering or core ingredients consisting of one or more wet mixes, dry batches, or dry blends that aresubjected to sufficient tests to assure that all within the lot are equivalent. These tests shall include chemicalanalysis, the results of which shall fall

47、within the manufacturers acceptance limits. The identification of thetest procedure and the results of the tests shall be recorded.3.5.2 Fully metallic consumables, or the fully metallic rod, tube, or strip used to fabricate tubular cored orcovered electrodes that consist of mill coils of one or mor

48、e heats from which samples have been taken forchemical analysis and validated as described in this clause. Mill coils from mills that do not permit spliced-coilpractice need to be sampled only on one end. Coils from mills that permit spliced-coil practice with amaximum of one splice per coil need to

49、 be sampled on both ends. Coils with more than one splice are notpermitted under this definition. The results of the analysis of each sample shall be recorded and be within themanufacturers composition limits for that material.3.6 LotA unique identifying designation for a specific type and quantity of welding consumable, usually beginningwith the word “lot” and followed by a series of numbers and/or letters. The lot class, as identified in Clause 4,details the requirements for grouping consumables into a single lot.3.7 Production ScheduleA manufacturing campaign of a single lot nu