ANSI AWS A5.10 A5.10M-2017 Welding Consumables-Wire Electrodes Wires and Rods for Welding of Aluminum and Aluminum Alloys-Classification (11th Edition).pdf

1、AWS A5.10/A5.10M:2017(ISO 18273:2004 MOD)An American National StandardWeldingConsumablesWireElectrodes, Wires andRods for Welding ofAluminum andAluminum AlloysClassificationAWS A5.10/A5.10M:2017(ISO 18273:2004 MOD)An American National StandardApproved by theAmerican National Standards InstituteNovem

2、ber 22, 2016Welding ConsumablesWire Electrodes,Wires and Rods for Welding of Aluminumand Aluminum AlloysClassification11th EditionSupersedes AWS A5.10/A5.10M:2012 (ISO 18273:2004 MOD)Prepared by theAmerican Welding Society (AWS) A5 Committee on Filler Metals and Allied MaterialsUnder the Direction o

3、f theAWS Technical Activities CommitteeApproved by theAWS Board of DirectorsAbstractThis specification prescribes requirements for the classification of bare, wrought, and cast aluminum-alloy electrodesand rods for use with the gas metal arc, gas tungsten arc, oxyfuel gas, and plasma arc welding pro

4、cesses.This specification makes use of both U.S. Customary Units and the International System of Units (SI). Since these arenot equivalent, each system must be used independently of the other.iiAWS A5.10/A5.10M:2017 (ISO 18273:2004 MOD)ISBN: 978-0-87171-903-4 2017 by American Welding SocietyAll righ

5、ts reservedPrinted in the United States of AmericaPhotocopy Rights. No portion of this standard may be reproduced, stored in a retrieval system, or transmitted in anyform, including mechanical, photocopying, recording, or otherwise, without the prior written permission of the copy-right owner.Author

6、ization to photocopy items for internal, personal, or educational classroom use only or the internal, personal, oreducational classroom use only of specific clients is granted by the American Welding Society provided that the appro-priate fee is paid to the Copyright Clearance Center, 222 Rosewood D

7、rive, Danvers, MA 01923, tel: (978) 750-8400;Internet: .iiiAWS A5.10/A5.10M:2017 (ISO 18273:2004 MOD)Statement on the Use of American Welding Society StandardsAll standards (codes, specifications, recommended practices, methods, classifications, and guides) of the AmericanWelding Society (AWS) are v

8、oluntary consensus standards that have been developed in accordance with the rules of theAmerican National Standards Institute (ANSI). When AWS American National Standards are either incorporated in, ormade part of, documents that are included in federal or state laws and regulations, or the regulat

9、ions of other governmentalbodies, their provisions carry the full legal authority of the statute. In such cases, any changes in those AWS standardsmust be approved by the governmental body having statutory jurisdiction before they can become a part of those lawsand regulations. In all cases, these s

10、tandards carry the full legal authority of the contract or other document that invokesthe AWS standards. Where this contractual relationship exists, changes in or deviations from requirements of an AWSstandard must be by agreement between the contracting parties.AWS American National Standards are d

11、eveloped through a consensus standards development process that bringstogether volunteers representing varied viewpoints and interests to achieve consensus. While AWS administers the processand establishes rules to promote fairness in the development of consensus, it does not independently test, eva

12、luate, orverify the accuracy of any information or the soundness of any judgments contained in its standards.AWS disclaims liability for any injury to persons or to property, or other damages of any nature whatsoever, whetherspecial, indirect, consequential, or compensatory, directly or indirectly r

13、esulting from the publication, use of, or relianceon this standard. AWS also makes no guarantee or warranty as to the accuracy or completeness of any information publishedherein.In issuing and making this standard available, AWS is neither undertaking to render professional or other services for oro

14、n behalf of any person or entity, nor is AWS undertaking to perform any duty owed by any person or entity to someoneelse. Anyone using these documents should rely on his or her own independent judgment or, as appropriate, seek theadvice of a competent professional in determining the exercise of reas

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16、pplemented by publication of addenda. Information on the latest editions of AWS standards includingamendments, errata, and addenda is posted on the AWS web page (www.aws.org). Users should ensure that they havethe latest edition, amendments, errata, and addenda.Publication of this standard does not

17、authorize infringement of any patent or trade name. Users of this standard acceptany and all liabilities for infringement of any patent or trade name items. AWS disclaims liability for the infringement ofany patent or product trade name resulting from the use of this standard.AWS does not monitor, p

18、olice, or enforce compliance with this standard, nor does it have the power to do so.Official interpretations of any of the technical requirements of this standard may only be obtained by sending a request,in writing, to the appropriate technical committee. Such requests should be addressed to the A

19、merican Welding Society,Attention: Managing Director, Standards Development, 8669 NW 36 St, # 130, Miami, FL 33166 (see Annex B). Withregard to technical inquiries made concerning AWS standards, oral opinions on AWS standards may be rendered. Theseopinions are offered solely as a convenience to user

20、s of this standard, and they do not constitute professional advice.Such opinions represent only the personal opinions of the particular individuals giving them. These individuals do notspeak on behalf of AWS, nor do these oral opinions constitute official or unofficial opinions or interpretations of

21、 AWS.In addition, oral opinions are informal and should not be used as a substitute for an official interpretation.This standard is subject to revision at any time by the AWS A5 Committee on Filler Metals and Allied Materials. It mustbe reviewed every five years, and if not revised, it must be eithe

22、r reaffirmed or withdrawn. Comments (recommen-dations, additions, or deletions) and any pertinent data that may be of use in improving this standard are requested andshould be addressed to AWS Headquarters. Such comments will receive careful consideration by the AWS A5 Committeeon Filler Metals and

23、Allied Materials and the author of the comments will be informed of the Committees response tothe comments. Guests are invited to attend all meetings of the AWS A5 Committee on Filler Metals and Allied Materialsto express their comments verbally. Procedures for appeal of an adverse decision concerni

24、ng all such comments areprovided in the Rules of Operation of the Technical Activities Committee. A copy of these Rules can be obtained fromthe American Welding Society, 8669 NW 36 St, # 130, Miami, FL 33166.This page is intentionally blank.ivAWS A5.10/A5.10M:2017 (ISO 18273:2004 MOD)vAWS A5.10/A5.1

25、0M:2017 (ISO 18273:2004 MOD)PersonnelAWS A5 Committee on Filler Metals and Allied MaterialsH. D. Wehr, Chair Arcos Industries, LLCR. D. Fuchs, 2nd Vice Chair Bhler Welding Group USA, IncorporatedR. K. Gupta, Secretary American Welding SocietyT. Anderson ITW Welding North AmericaJ. C. Bundy Hobart Br

26、others CompanyJ. L. Caron Haynes International, IncorporatedG. L. Chouinard Stoody CompanyD. D. Crockett Consultant R. V. Decker WeldstarD. M. Fedor The Lincoln Electric CompanyJ. G. Feldstein Foster Wheeler North AmericaD. A. Fink The Lincoln Electric CompanyG. L. Franke ConsultantR. M. Henson Harr

27、is Products GroupS. D. Kiser ConsultantP. J. Konkol Concurrent Technologies CorporationD. J. Kotecki Damian Kotecki Welding ConsultantsL. G. Kvidahl Ingalls ShipbuildingA. Y. Lau Canadian Welding BureauJ. S. Lee ChevronJ. R. Logan BWX Technologies, IncorporatedT. Melfi The Lincoln Electric CompanyM.

28、 T. Merlo ConsultantK. M. Merlo-Joseph Apeks SupercriticalB. Mosier Polymet CorporationT. C. Myers WectecB. A. Pletcher BechtelJ. D. Praster ConsultantK. C. Pruden BP AmericasK. Roossinck Ingalls ShipbuildingP. K. Salvesen Det Norske Veritas (DNV)K. Sampath Chart IndustriesJ. D. Schaefer Tri Tool, I

29、ncorporatedF. A. Schweighardt Air Liquide Industrial US LPW. S. Severance ConsultantM. F. Sinfield Naval Surface Warfare CenterD. Singh GE Oil therefore, each system must be used independently of the other, without combining values inany way. For selecting rational metric units, AWS A1.1, Metric Pra

30、ctice Guide for the Welding Industry, is used wheresuitable. Tables and figures make use of both U.S. Customary and SI Units, which, with the application of the specifiedtolerances, provide for interchangeability of products in both U.S. Customary and SI Units.ISO uses comma (,) for decimal, but AWS

31、 uses period (.) for decimal. Decimal commas have been changed to decimalperiods.Classifications ER4943 and R4943 are subject to a pending patent application.NOTE: The users attention is called to the possibility that compliance with this standard may require use of an inventioncovered by patent rig

32、hts. By publication of this standard, no position is taken with respect to the validity of any suchclaim(s) or of any patent rights in connection therewith. If a patent holder has filed a statement of willingness to grant alicense under these rights on reasonable and nondiscriminatory terms and cond

33、itions to applicants desiring to obtainsuch a license, then details may be obtained from the standards developer.Changes in this edition include the following:Added Clause A10, “Mechanical Properties of Weld Metal”Added Table A.2Typical Historical Properties of Aluminum Filler Metals (as-welded cond

34、ition)Added Table A.3Weld Metal Test Results (All weld-metalas welded)developed by the methodology of Clause A10hereinAdded Table A.4Weld Metal Test Results (All weld-metalPWHT)developed by the methodology of Clause A10hereinAdded Figure A.1, “Preparation of Test Piece”This specification developed a

35、s follows:ASTM B285-54T Tentative Specification for Aluminum and Aluminum-Alloy Welding Rods and Bare ElectrodesAWS A5.10-54TASTM B285-57T Tentative Specification for Aluminum and Aluminum-Alloy Welding Rods and Bare ElectrodesAWS A5.10-57TAWS A5.10-61T Tentative Specification for Aluminum and Alumi

36、num-Alloy Welding Rods and Bare ElectrodesASTM B285-61TAWS A5.10-69 Specification for Aluminum and Aluminum-Alloy Welding Rods and Bare ElectrodesANSI W5.10-1973viiiAWS A5.10/A5.10M:2017 (ISO 18273:2004 MOD)ANSI/AWS A5.10-80 Specification for Aluminum and Aluminum-Alloy Bare Electrodes and RodsANSI/

37、AWS A5.10-88 Specification for Bare Aluminum and Aluminum-Alloy Welding Electrodes and RodsANSI/AWS A5.10-92 Specification for Bare Aluminum and Aluminum-Alloy Welding Electrodes and RodsAWS A5.10/A5.10M:1999 Specification for Bare Aluminum and Aluminum-Alloy Welding Electrodes and RodsAWS A5.10/A5.

38、10M:1999 (R2007) Specification for Bare Aluminum and Aluminum-Alloy Welding Electrodes and RodsAWS A5.10/A5.10M:2012 Welding ConsumablesWire Electrodes, Wires and Rods for Welding of Aluminum(ISO 18273:2004 MOD) and Aluminum-AlloysClassificationComments and suggestions for the improvement of this st

39、andard are welcome. They should be sent to the Secretary,AWS A5 Committee on Filler Metals and Allied Materials, American Welding Society, 8669 NW 36 St, # 130, Miami,FL 33166.ixAWS A5.10/A5.10M:2017 (ISO 18273:2004 MOD)Table of ContentsPage No.Personnel vForeword.viiList of Tables.xList of Figures.

40、x1. Scope.12. Normative References .13. Classifications 24, Acceptance .25. Certification .26. Rounding Procedure .27. Summary of Tests 68. Retest 69. Weld Test Assemblies 610. Chemical Analysis .1011. Radiographic Test1012. Bead-on-Plate Test.1213. Method of Manufacture1214. Standard Sizes .1215. F

41、inish and Uniformity.1516. Standard Package Forms1517. Winding Requirements .1518. Filler Metal Identification.1519. Packaging .1520. Marking of Packages.1621. Symbols and Requirements 1622. Mechanical Properties of the Weld Metal.16Annex A (Informative)Guide to Welding ConsumablesWire Electrodes, W

42、ires and Rods forWelding of Aluminum and Aluminum AlloyClassification17Annex B (Informative)Guidelines for Preparation of Technical Inquiries.31Annex C (Informative)List of Deviations from ISO 18273:2004 33AWS Filler Metal Specifications by Material and Welding Process35AWS Filler Metal Specificatio

43、ns and Related Documents.37xAWS A5.10/A5.10M:2017 (ISO 18273:2004 MOD)List of TablesTable Page No.1 Symbols and Chemical Composition Requirements of Solid Wires and Rods.32 Required Tests .73 Base Metal for Test Assemblies. .104 Standard Sizes .145 Typical Sizes of Flattened Rods 156 Standard Packag

44、es, Dimensions, and Weights16A.1 Guide to the Choice of Filler Metal for General Purpose Welding.23A.2 Typical Historical Properties of Aluminum Filler Metals (as-welded condition).27A.3 Weld Metal Test Results (All weld-metalas welded)developed by the methodology ofClause A10 herein .27A.4 Weld Met

45、al Test Results (All weld-metalPWHT)developed by the methodology ofClause A10 herein .27A.5 Discontinued Bare Aluminum and Aluminum-Alloy Welding Electrodes and Rods.28List of FiguresFigure Page No.1 Groove Weld Test Assembly for Radiographic Test .92A Radiographic Acceptance Standards for 3/16 in 5

46、 mm and 1/4 in 6 mm Thick Test AssembliesOverhead Welding Position.112B Radiographic Acceptance Standards for 3/8 in 10 mm Thick Test AssembliesOverhead WeldingPosition123 Radiographic Acceptance Standard for Test AssembliesFlat Welding Position.13A.1 Preparation of Test Piece 26AWS A5.10/A5.10M:201

47、7 (ISO 18273:2004 MOD)1Welding ConsumablesWire Electrodes,Wires and Rods for Welding of Aluminumand Aluminum AlloysClassification1. Scope1.1 This standard specifies requirements for classification of solid wires and rods for fusion welding of aluminum andaluminum alloys. The classification of the so

48、lid wires and rods is based on their chemical composition.1.2 Safety and health issues and concerns are beyond the scope of this standard and are therefore not fully addressedherein. Some safety and health information can be found in the nonmandatory Annex A Clauses A6 and A13. Safety andhealth info

49、rmation is available from other sources, including, but not limited to, ANSI Z49.1, Safety in Welding, Cutting,and Allied Processes, and applicable federal and state regulations.1.3 This specification makes use of both U.S. Customary Units and the International System of Units (SI). The measure-ments are not exact equivalents; therefore, each system must be used independently of the other without combining inany way when referring to weld metal properties. The specification A5.10 uses U.S. Customary Units. The specificationwith the designation A5.10M uses S