ANSI AWS A5.11 A5.11M-2010 Specification for Nickel and Nickel-Alloy Welding Electrodes for Shielded Metal Arc Welding (10th Edition).pdf

1、Specification forNickel andNickel-AlloyWelding Electrodesfor Shielded MetalArc WeldingAWS A5.11/A5.11M:2010An American National Standard550 N.W. LeJeune Road, Miami, FL 33126AWS A5.11/A5.11M:2010An American National StandardApproved by theAmerican National Standards InstituteDecember 15, 2009Specifi

2、cation forNickel and Nickel-Alloy Welding Electrodesfor Shielded Metal Arc Welding10th EditionSupersedes AWS A5.11/A5.11M:2005Prepared by theAmerican Welding Society (AWS) A5 Committee on Filler Metals and Allied MaterialsUnder the Direction of theAWS Technical Activities CommitteeApproved by theAWS

3、 Board of DirectorsAbstractThis specification prescribes the composition, dimensions, soundness, and properties of weld metal from more than30 classifications of nickel and nickel-alloy covered electrodes. Major topics include general requirements, testing,manufacturing, identification, and packagin

4、g. A guide to using the specification is included in Annex A.This specification makes use of both U.S. Customary Units and the International System of Units (SI). Since these arenot equivalent, each system must be used independently of the other.iiAWS A5.11/A5.11M:2010International Standard Book Num

5、ber: 978-0-87171-769-6American Welding Society550 N.W. LeJeune Road, Miami, FL 33126 2010 by American Welding SocietyAll rights reservedPrinted in the United States of AmericaPhotocopy Rights. No portion of this standard may be reproduced, stored in a retrieval system, or transmitted in anyform, inc

6、luding mechanical, photocopying, recording, or otherwise, without the prior written permission of the copyrightowner.Authorization to photocopy items for internal, personal, or educational classroom use only or the internal, personal, oreducational classroom use only of specific clients is granted b

7、y the American Welding Society provided that the appropriatefee is paid to the Copyright Clearance Center, 222 Rosewood Drive, Danvers, MA 01923, tel: (978) 750-8400; Internet:.iiiAWS A5.11/A5.11M:2010Statement on the Use of American Welding Society StandardsAll standards (codes, specifications, rec

8、ommended practices, methods, classifications, and guides) of the AmericanWelding Society (AWS) are voluntary consensus standards that have been developed in accordance with the rules of theAmerican National Standards Institute (ANSI). When AWS American National Standards are either incorporated in,

9、ormade part of, documents that are included in federal or state laws and regulations, or the regulations of other govern-mental bodies, their provisions carry the full legal authority of the statute. In such cases, any changes in those AWSstandards must be approved by the governmental body having st

10、atutory jurisdiction before they can become a part ofthose laws and regulations. In all cases, these standards carry the full legal authority of the contract or other documentthat invokes the AWS standards. Where this contractual relationship exists, changes in or deviations from requirementsof an A

11、WS standard must be by agreement between the contracting parties.AWS American National Standards are developed through a consensus standards development process that bringstogether volunteers representing varied viewpoints and interests to achieve consensus. While the AWS administers theprocess and

12、establishes rules to promote fairness in the development of consensus, it does not independently test, evalu-ate, or verify the accuracy of any information or the soundness of any judgments contained in its standards.AWS disclaims liability for any injury to persons or to property, or other damages

13、of any nature whatsoever, whetherspecial, indirect, consequential, or compensatory, directly or indirectly resulting from the publication, use of, or relianceon this standard. AWS also makes no guarantee or warranty as to the accuracy or completeness of any informationpublished herein.In issuing and

14、 making this standard available, AWS is neither undertaking to render professional or other services for oron behalf of any person or entity, nor is AWS undertaking to perform any duty owed by any person or entity to someoneelse. Anyone using these documents should rely on his or her own independent

15、 judgment or, as appropriate, seek theadvice of a competent professional in determining the exercise of reasonable care in any given circumstances. It isassumed that the use of this standard and its provisions are entrusted to appropriately qualified and competent personnel.This standard may be supe

16、rseded by the issuance of new editions. Users should ensure that they have the latest edition.Publication of this standard does not authorize infringement of any patent or trade name. Users of this standard acceptany and all liabilities for infringement of any patent or trade name items. AWS disclai

17、ms liability for the infringement ofany patent or product trade name resulting from the use of this standard.Finally, the AWS does not monitor, police, or enforce compliance with this standard, nor does it have the power to do so.On occasion, text, tables, or figures are printed incorrectly, constit

18、uting errata. Such errata, when discovered, are postedon the AWS web page (www.aws.org).Official interpretations of any of the technical requirements of this standard may only be obtained by sending a request,in writing, to the appropriate technical committee. Such requests should be addressed to th

19、e American Welding Society,Attention: Managing Director, Technical Services Division, 550 N.W. LeJeune Road, Miami, FL 33126 (see Annex B).With regard to technical inquiries made concerning AWS standards, oral opinions on AWS standards may be rendered.These opinions are offered solely as a convenien

20、ce to users of this standard, and they do not constitute professionaladvice. Such opinions represent only the personal opinions of the particular individuals giving them. These individualsdo not speak on behalf of AWS, nor do these oral opinions constitute official or unofficial opinions or interpre

21、tations ofAWS. In addition, oral opinions are informal and should not be used as a substitute for an official interpretation.This standard is subject to revision at any time by the AWS A5 Committee on Filler Metals and Allied Materials. It mustbe reviewed every five years, and if not revised, it mus

22、t be either reaffirmed or withdrawn. Comments (recommenda-tions, additions, or deletions) and any pertinent data that may be of use in improving this standard are requiredand should be addressed to AWS Headquarters. Such comments will receive careful consideration by the AWS A5Committee on Filler Me

23、tals and Allied Materials and the author of the comments will be informed of the Committeesresponse to the comments. Guests are invited to attend all meetings of the AWS A5 Committee on Filler Metals andAllied Materials to express their comments verbally. Procedures for appeal of an adverse decision

24、 concerning all suchcomments are provided in the Rules of Operation of the Technical Activities Committee. A copy of these Rules can beobtained from the American Welding Society, 550 N.W. LeJeune Road, Miami, FL 33126.This page is intentionally blank.ivAWS A5.11/A5.11M:2010vAWS A5.11/A5.11M:2010Pers

25、onnelAWS A5 Committee on Filler Metals and Allied MaterialsJ. S. Lee, Chair ChevronH. D. Wehr, 1st Vice Chair Arcos Industries, LLCJ. J. DeLoach Jr., 2nd Vice Chair Naval Surface Warfare CenterR. Gupta, Secretary American Welding SocietyT. Anderson ESAB Welding therefore each system must be used ind

26、epen-dently of the other, without combining values in any way. In selecting rational metric units, ANSI/AWS A1.1, MetricPractice Guide for the Welding Industry, and International Standard ISO 544, Welding consumables Technical deliv-ery conditions for welding filler materials Type of product, dimens

27、ions, tolerances and markings, are used where suit-able. Tables and figures make use of both U.S. Customary and SI units, which with the application of the specifiedtolerances provides for interchangeability of products in both the U.S. Customary and SI units. This document alsorelates its classific

28、ations to ISO 14172, Welding consumables Covered electrodes for manual metal arc welding ofnickel and nickel alloys Classification.The first specification for nickel and nickel-alloy covered electrodes was issued in 1954 by a joint committee of theAmerican Society for Testing and Materials and the A

29、merican Welding Society. The first revision in 1964 was also theresult of the cooperative effort. This revision is the seventh prepared entirely by the AWS A5 Committee on Filler Metalsand Allied Materials. This revision contains new classifications ENiCrFe-13 and ENiCrMo-22. The Rounding-Off Pro-ce

30、dure has been revised. Based on new Rounding-Off Procedure, tensile strength of ENiCrMo-11 in Table 4 has beenrounded up from 585 MPa to 590 MPa, because new rounding off procedure requires rounding to the nearest 10 MPaSubstantive changes are shown in the Italic font.Document DevelopmentASTM B295 5

31、4T Tentative Specification for Nickel-Base Alloy Covered Welding ElectrodesAWS A5.11 54TAWS A5.11 64T Tentative Specification for Nickel and Nickel-Alloy Covered Welding ElectrodesASTM B295 64TAWS A5.11 69 Specification for Nickel and Nickel-Alloy Covered Welding ElectrodesAWS A5.11 Add 1 75 Addenda

32、 to Specification for Nickel and Nickel Alloy Covered Welding ElectrodesAWS A5.11 76 Specification for Nickel and Nickel Alloy Covered Welding ElectrodesANSI/AWS A5.11 83 Specification for Nickel and Nickel Alloy Covered Welding ElectrodesANSI/AWS A5.11-90 Specification for Nickel and Nickel Alloy W

33、elding Electrodes for Shielded Metal ArcWeldingANSI/AWS A5.11/A5.11M-97 Specification for Nickel and Nickel-Alloy Welding Electrodes for Shielded Metal ArcWeldingAWS A5.11/A5.11M:2005 Specification for Nickel and Nickel-Alloy Welding Electrodes for Shielded Metal ArcWeldingComments and suggestions f

34、or the improvement of this standard are welcome. They should be sent to the Secretary,AWS A5 Committee on Filler Metals and Allied Materials, American Welding Society, 550 N.W. LeJeune Road,Miami, FL 33126.This page is intentionally blank.viiiAWS A5.11/A5.11M:2010ixAWS A5.11/A5.11M:2010Table of Cont

35、entsPage No.Personnel vForeword.viiList of Tables.xList of Figures.x1. Scope.12. Normative References .13. Classification34. Acceptance .35. Certification .36. Rounding-Off Procedure 37. Summary of Tests 88. Retest 89. Weld Test Assemblies 1810. Chemical Analysis .1411. Radiographic Test1412. Tensio

36、n Test1513. Bend Test 1514. Method of Manufacture2115. Standard Sizes and Lengths .2116. Core Wiring and Covering .2117. Exposed Core .2118. Electrode Identification.2419. Packaging .2420. Marking of Packages.24Annex A (Informative)Guide to AWS Specification for Nickel and Nickel-Alloy Welding Elect

37、rodesAnnex A (Informative)for Shielded Metal Arc Welding25Annex B (Informative)Guidelines for the Preparation of Technical Inquiries .35AWS Filler Metal Specifications by Material and Welding Process 37AWS Filler Metal Specifications and Related Documents.39xAWS A5.11/A5.11M:2010List of TablesTable

38、Page No.1 Chemical Composition Requirements for Undiluted Weld Metal .42 Required Tests and Positions .93 Base Metals for Test Assemblies .134 All-Weld-Metal Tension Test Requirements205 Dimensions of Bend Test Specimens.216 Bend Test Requirements 227 Standard Sizes and Lengths .23A.1 Comparison of

39、Classifications .26A.2 Discontinued Classifications33List of FiguresFigure Page No.1 Pad for Chemical Analysis of Undiluted Weld Metal102 Groove Weld Test Assembly for Mechanical Properties and Soundness 113 Groove Weld Test Assembly for Radiographic Soundness Test124 Radiographic Standards for 1/8

40、in 3 mm Test Assembly155 Radiographic Standards for 1/4 in 7 mm Test Assembly166 Radiographic Standards for 3/8 in 10 mm Test Assembly177 Radiographic Standards for 1/2 in 13 mm Test Assembly188 Radiographic Standards for 3/4 in 19 mm Test Assembly19AWS A5.11/A5.11M:201011. Scope1.1 This specificati

41、on prescribes requirements for the classification of nickel and nickel-alloy covered electrodes forshielded metal arc welding. It includes those compositions in which the nickel content generally exceeds that of anyother element.11.2 Safety and health issues and concerns are beyond the scope of this

42、 standard and, therefore, are not fully addressedherein. Some safety and health information can be found in the nonmandatory annex, Clauses A5 and A10. Safety andhealth information is available from other sources, including, but not limited to, ANSI Z49.1, Safety in Welding, Cutting,and Allied Proce

43、sses, and applicable federal and state regulations.1.3 This specification makes use of both U.S. Customary Units and the International System of Units (SI). The measure-ments are not exact equivalents; therefore, each system must be used independently of the other without combining inany way when re

44、ferring to material properties. The specification with the designation A5.11 uses U.S. Customary Units.The specification A5.11M uses SI Units. The latter are shown within brackets ( ) or in appropriate columns in tablesand figures. Standard dimensions based on either system may be used for sizing of

45、 filler metal or packaging or bothunder A5.11 or A5.11M specifications.2. Normative References2.1 The following standards contain provisions which, through reference in this text, constitute provisions of this AWSstandard. For dated references, subsequent amendments to, or revisions of, any of these

46、 publications do not apply. How-ever, parties to agreement based on this AWS standard are encouraged to investigate the possibility of applying the mostrecent edition of the documents shown below. For undated references, the latest edition of the standard referred toapplies.2.2 The following AWS sta

47、ndards2are referenced in the mandatory Clauses of this document:(1) AWS A1.1, Metric Practice Guide for the Welding Industry(2) AWS A5.01M/A5.01 (ISO 14344), Procurement Guidelines for Consumables Welding and Allied Processes Flux and Gas Shielded Electrical Welding Processes(3) AWS B4.0, Standard M

48、ethods for Mechanical Testing of Welds(4) AWS B4.0M, Standard Methods for Mechanical Testing of Welds2.3 The following ANSI standard3is referenced in the mandatory Clauses of this document:1Nickel-base covered electrodes for welding cast iron are treated separately in AWS A5.15, Specification for We

49、lding Electrodes andRods for Cast Iron.2AWS standards are published by the American Welding Society, 550 N.W. LeJeune Road, Miami, FL 33126.3ANSI Z49.1 is published by the American Welding Society, 550 N.W. LeJeune Road, Miami, FL 33126.Specification for Nickel and Nickel-AlloyWelding Electrodes for Shielded Metal Arc WeldingAWS A5.11/A5.11M:20102(1) ANSI Z49.1 Safety in Welding, Cutting, and Allied Processes2.4 The following ASTM standards4are referenced in the mandatory clauses of this document:(1) ASTM A 131/A 131M, Standard Specification for Structural Steel for