ANSI AWS A5.15-1990 Specification for Welding Electrodes and Rods for Cast Iron《铸铁用焊条和焊极规范》.pdf

1、AWS A5.15:1990 (R2016)An American National StandardSpecification for Welding Electrodes and Rods for Cast IronAWS A5.15:1990 (R2016)An American National StandardApproved by American National Standards Institute May 5, 2016Specification for Welding Electrodes and Rods for Cast IronSupersedes AWS A5.1

2、5-90 (2006)Prepared by the American Welding Society (AWS) A5 Committee on Filler Metal and Allied MaterialsUnder the Direction of the AWS Technical Activities CommitteeApproved by the AWS Board of DirectorsAbstractThe chemical composition requirements for electrodes and rods for welding cast iron ar

3、e specified. Copper-base rods used for braze welding of cast iron are not included. Major topics include general requirements, testing, packaging, and application guidelines.iiAWS A5.15:1990 (R2016)ISBN: 978-0-87171-886-0 2016 by American Welding SocietyAll rights reservedPrinted in the United State

4、s of AmericaPhotocopy Rights. No portion of this standard may be reproduced, stored in a retrieval system, or transmitted in any form, including mechanical, photocopying, recording, or otherwise, without the prior written permission of the copyright owner.Authorization to photocopy items for interna

5、l, personal, or educational classroom use only or the internal, personal, or educational classroom use only of specific clients is granted by the American Welding Society provided that the appropriate fee is paid to the Copyright Clearance Center, 222 Rosewood Drive, Danvers, MA 01923, tel: (978) 75

6、0-8400; Internet: .iiiAWS A5.15:1990 (R2016)Statement on the Use of American Welding Society StandardsAll standards (codes, specifications, recommended practices, methods, classifications, and guides) of the American Welding Society (AWS) are voluntary consensus standards that have been developed in

7、 accordance with the rules of the American National Standards Institute (ANSI). When AWS American National Standards are either incorporated in, or made part of, documents that are included in federal or state laws and regulations, or the regulations of other governmental bodies, their provisions ca

8、rry the full legal authority of the statute. In such cases, any changes in those AWS standards must be approved by the governmental body having statutory jurisdiction before they can become a part of those laws and regulations. In all cases, these standards carry the full legal authority of the cont

9、ract or other document that invokes the AWS standards. Where this contractual relationship exists, changes in or deviations from requirements of an AWS standard must be by agreement between the contracting parties.AWS American National Standards are developed through a consensus standards developmen

10、t process that brings together volunteers representing varied viewpoints and interests to achieve consensus. While AWS administers the process and establishes rules to promote fairness in the development of consensus, it does not independently test, evaluate, or verify the accuracy of any informatio

11、n or the soundness of any judgments contained in its standards.AWS disclaims liability for any injury to persons or to property, or other damages of any nature whatsoever, whether special, indirect, consequential, or compensatory, directly or indirectly resulting from the publication, use of, or rel

12、iance on this standard. AWS also makes no guarantee or warranty as to the accuracy or completeness of any information published herein.In issuing and making this standard available, AWS is neither undertaking to render professional or other services for or on behalf of any person or entity, nor is A

13、WS undertaking to perform any duty owed by any person or entity to someone else. Anyone using these documents should rely on his or her own independent judgment or, as appropriate, seek the advice of a competent professional in determining the exercise of reasonable care in any given circumstances.

14、It is assumed that the use of this standard and its provisions is entrusted to appropriately qualified and competent personnel.This standard may be superseded by new editions. This standard may also be corrected through publication of amendments or errata, or supplemented by publication of addenda.

15、Information on the latest editions of AWS standards including amendments, errata, and addenda is posted on the AWS web page (www.aws.org). Users should ensure that they have the latest edition, amendments, errata, and addenda.Publication of this standard does not authorize infringement of any patent

16、 or trade name. Users of this standard accept any and all liabilities for infringement of any patent or trade name items. AWS disclaims liability for the infringement of any patent or product trade name resulting from the use of this standard.AWS does not monitor, police, or enforce compliance with

17、this standard, nor does it have the power to do so.Official interpretations of any of the technical requirements of this standard may only be obtained by sending a request, in writing, to the appropriate technical committee. Such requests should be addressed to the American Welding Society, Attentio

18、n: Managing Director, Technical Services Division, 8669 NW 36th St # 130, Miami, FL 33166 (see Annex B). With regard to technical inquiries made concerning AWS standards, oral opinions on AWS standards may be rendered. These opinions are offered solely as a convenience to users of this standard, and

19、 they do not constitute professional advice. Such opinions represent only the personal opinions of the particular individuals giving them. These individuals do not speak on behalf of AWS, nor do these oral opinions constitute official or unofficial opinions or interpretations of AWS. In addition, or

20、al opinions are informal and should not be used as a substitute for an official interpretation.This standard is subject to revision at any time by the AWS A5 Committee on Filler Metals and Allied Materials. It must be reviewed every five years, and if not revised, it must be either reaffirmed or wit

21、hdrawn. Comments (recommendations, additions, or deletions) and any pertinent data that may be of use in improving this standard are requested and should be addressed to AWS Headquarters. Such comments will receive careful consideration by the AWS A5 Committee on Filler Metals and Allied Materials a

22、nd the author of the comments will be informed of the Committees response to the comments. Guests are invited to attend all meetings of the AWS A5 Committee on Filler Metals and Allied Materials to express their comments verbally. Procedures for appeal of an adverse decision concerning all such comm

23、ents are provided in the Rules of Operation of the Technical Activities Committee. A copy of these Rules can be obtained from the American Welding Society, 8669 NW 36th St # 130, Miami, FL 33166.ivAWS A5.15:1990 (R2016)This page is intentionally blank.vAWS A5.15:1990 (R2016)Personnel (Reaffirmation)

24、AWS A5 Committee on Filler Metals and Allied MaterialsH. D. Wehr, Chair Arcos Industries LLCJ. J. DeLoach Jr, 1st Vice Chair Naval Surface Warfare CenterR. D. Fuchs, 2nd Vice Chair Voestalpine Bohler Welding USA IncorporatedR. K. Gupta, Secretary American Welding SocietyT. Anderson ITW Welding North

25、 AmericaJ. C. Bundy Hobart Brothers CompanyJ.L. Caron Haynes International, IncorporatedG. L. Chouinard Stoody CompanyD. D. Crockett Consultant R. V. Decker WeldstarD. M. Fedor The Lincoln Electric CompanyJ. G. Feldstein Foster Wheeler North AmericaD. A. Fink The Lincoln Electric CompanyG. L. Franke

26、 Naval Surface Warfare CenterR. M. Henson Harris Products GroupS. D. Kiser ConsultantP. J. Konkol Concurrent Technologies CorporationD. J. Kotecki Damian Kotecki Welding ConsultantsL. G. Kvidahl Ingalls ShipbuildingA. Y. Lau Canadian Welding BureauJ. S. Lee ChevronJ.R. Logan Babcock & WilcoxT. Melfi

27、 The Lincoln Electric CompanyM. T. Merlo Welding Development ConsultingK. M. Merlo-Joseph Apeks SupercriticalB. Mosier Polymet CorporationT. C. Myers Oceaneering Intervention EngineeringB. A. Pletcher Select-ArcJ. D. Praster NuWeld IncK. C. Pruden BP AmericasK. Roossinck Ingalls ShipbuildingP.K. Sal

28、vesen Det Norske Veritas (DNV)K. Sampath Chart IndustriesJ.D. Schaefer Tri Tool, IncorporatedF.A. Schweighardt Air Liquide Industrial US LPW. S. Severance ESAB Welding & Cutting ProductsM.F. Sinfield Naval Surface Warfare CenterD. Singh GE Oil & GasP. E. Staunton Shell EDGR. C. Sutherlin ATI Special

29、ty Alloys and ComponentsR. A. Swain Euroweld, LimitedJ. Zhang Indalco Alloys Inc of Lincoln ElectricviAWS A5.15:1990 (R2016)Advisors to the AWS A5 Committee on Filler Metals and Allied MaterialsD. R Bajek Chicago Bridge and IronJ. E. Beckham Chrysler Group LLCJ.M. Blackburn Naval Sea Systems Command

30、K. P. Campion Carpenter TechnologyD.A. DelSignore ConsultantJ. DeVito ConsultantW.D. England Ferris State UniversityS. E. Ferree ConsultantR. J. Fox Hobart Brothers CompanyS. Imaoka Kobe Steel LimitedS.J. Knostman Hobart Brothers CompanyW. A. Marttila WAMcom Consulting LLCR. Menon Victor Technologie

31、sR. A. Miller Kennametal IncA.K. Mukherjee Siemens Energy, IncorporatedM. A. Quintana The Lincoln Electric CompanyM.J. Sullivan NASSCO-Natl Steel & ShipbuildingM.D. Tumuluru US SteelH. J. White CB&IAWS A5J Subcommittee on Electrodes and Rods for Welding Cast IronS.D. Kiser, Chair ConsultantR.K. Gupt

32、a, SEC American Welding SocietyR.A. Bishel ConsultantR.A. Bushey ESAB Welding & Cutting ProductsT.J. Eckardt Select-Arc, IncorporatedviiAWS A5.15:1990 (R2016)Personnel (Original)AWS A5 Committee on Filler MetalW. L. Wilcox, Chairman ConsultantD. J. Kotecki, 1st Vice Chairman The Lincoln Electric Com

33、panyD. F. Betz, 2nd Vice Chairman Crane MidwestW. A. Dierschow, Secretary American Welding SocietyZ. Al-Hillal Liquid CarbonicD. R. Amos Westinghouse Turbine PlantB. E. Anderson AlcotecK. E. Banks Teledyne McKayJ. B. Bolton Kennametal. IncorporatedR. S. Brown Carpenter Technology CorporationJ. Capra

34、rola. Jr. Alloy Rods Corporation*L. J. Christensen ConsultantR. J. Christoffel ConsultantD. A. DelSignore Westinghouse Electric Company*P. B. Dickerson ConsultantH. W. Ebert Exxon Research and Engineering CompanyD. A Fink The Lincoln Electric CompanyJ. Gonzalez The Lincoln Electric CompanyG. Hallstr

35、om. Jr. USNRC-RII*R. L. Harris R. L Harris AssociatesD. C. Helton ConsultantW. S. Howes National Electrical Manufacturers Association (NEMA)J. P. Hunt Inca Alloys InternationalR. B. Kadiyala Tecltalloy Maryland. Incorporated*P. A. Kammer Eutectic Cor potationG. A. Kurisky Maryland Specialty WireR. A

36、. LaFave Elliott CompanyN. E. Larson Union Carbide CorporationA. S. Laurenson ConsultantG. H. McLaughlin Stonily Deloro Stellite, Incorporated*L. M. Malik A race Canada LimitedW. F. McLaughlin Chrysler CorporationM. T. Merlo Tri-Mark. IncorporatedG. E. Metzger WRDC/MLLSJ. W. Mortimer ConsultantL.W.

37、Mott Hobart Brothers CompanyC. L. Null Naval Sea Systems Command*Y. Ogata Kobe Steel. LimitedJ. Payne Schneider Services InternationalR. L. Peaslee Wall Colmonoy CorporationE. W. Pickering Combustion Engineering. Incorporated*S. D. Reynolds. Jr. Westinghouse Electric CompanyL. F. Roberts Canadian We

38、lding Bureau*AdvisorviiiAWS A5.15:1990 (R2016)AWS A5 Committee on Filler Metal (Continued)D. Rozet ConsultantP. K. Salvesen American Bureau of Shipping*H. S. Sayre ConsultantO. W. Seth Chicago Bridge and Iron CompanyR. W. Straiton Bechtel Group. IncorporatedR. D. Sutton L-Tec Welding and Cutting Sys

39、temsR. A. Swain Welders SupplyJ. W. Tackett Haynes InternationalR. D. Thomas. Jr. R. D. Thomas and Company*R. Timerman CONARCO. S.A.R. T. Webster Teletlyne Walt Chang*A. F. Wiehe ConsultantW. A. Wiehe Areas Divisions, Hoskins Manufacturing Company*F. J. Winsor ConsultantK. G. Wold Welding Consultant

40、s USAT. J. Wonder VSF. CorporationAWS Subcommittee on Electrodes and Rods for Welding Cast IronK. E. Banks, Chairman Teledyne McKayR. A. Bushey, Vice Chairman Allay Rails CorporationW. A. Dierschow, Secretary American Welding SocietyR. A. Bishel Into Alloys InternationalM. B. Dillman ConsultantD. O.

41、 Drossman Wear Management ServicesE. R. Kuch Cooper Industries*J. C. Margerie Centre Technique des IndustriesJ. W. Matush Consultant*P. J. Mikelonis Grede Foundries. Incorporated*A. H. Miller DISCL. W. Myers Dresser Industries, IncorporatedW. F. Ridgway Eutectic and Castolin Institute*M. T. Rowley C

42、onsultant*C F. Walton Consultant*AdvisorixAWS A5.15:1990 (R2016)ForewordThis foreword is not part of AWS A5.15:1990 (R2016). Specification for Welding Electrodes and Rods for Cast Iron, but is included tor informational purposes only.The first specification for electrodes and rods for welding cast i

43、ron was published more than thirty years ago as a joint ASTM/AWS document. The first revision that was exclusively an AWS specification was published in 1969 and revised in 1982.Significant changes made in this reaffirmed edition are correction of “1/16 (.016) in 0.4 mm” to “1/16 (.062) in 1.6 mm” i

44、n the table of Figure 3. updating the addresses of various organizations, and updating the list of “AWS Filler Metal Related Documents.”Evolution of the document is as shown below:ASTM A398-56T AWS A5.15-56TTentative Specification for Welding Rods and Covered Electrodes for Welding Cast IronAWS A5.1

45、5-65T ASTM A398-65TTentative Specification for Welding Rods and Covered Electrodes for Cast IronAWS A5.15-69 ANSI W3.15-1973Specification for Welding Rods and Covered Electrodes for Welding Cast IronANSI/A WS A5. 15-82 Specification for Welding Rods and Covered Electrodes for Cast IronAWS A5.l5-90 (

46、R2006) Specification for Welding Rods and Covered Electrodes for Cast IronComments and suggestions loathe improvement of this standard are welcome. They should be sent to the Secretary. AWS A5 Committee on Filler Metals and Allied Materials. American Welding Society. 8669 NW 36th ST, Miami. FL 33166

47、.xAWS A5.15:1990 (R2016)This page is intentionally blank.xiAWS A5.15:1990 (R2016)Table of ContentsPage No.Personnel (Reaffirmation) .vPersonnel (Original) viiForeword . ixList of Tables. xiiList of Figures . xii1. Scope 12. Classification . 13. Acceptance . 14. Certification . 15. Units of Measure a

48、nd Rounding-Off Procedure . 26. Summary of Tests 37. Retest 38. Weld Test Assembly 39. Chemical Analysis . 410. Welding Rods . 611. Shielded Metal Arc Welding Electrodes 712. Gas Metal Arc and Flux Cored Arc Welding Electrodes 10Annex A . 15Annex BGuidelines for Preparation of Technical Inquiries fo

49、r AWS Technical Committees . 23AWS Filler Metal Specifications and Related Documents 27xiiAWS A5.15:1990 (R2016)List of TablesTables Page No.1A Chemical Composition Requirements for Undiluted Weld Metal for Shielded Metal Arc and Flux Cored Arc Welding Electrodes . 21B Chemical Composition Requirements for Core Wire for Shielded Metal Arc Welding Electrodes . 21C Chemical Composition Requirements for Rods and Bare Electrodes . 32 Required Tests . 43 Standard Sizes and Lengths of Welding Rods . 64 Standard Sizes and Lengths for Shielded Metal Arc Welding Electrodes . 85 Standard Sizes and To