ANSI AWS A5.17 A 5.17M-1997 Specification for Carbon Steel Electrodes and Fluxes for Submerged-Arc Welding《埋弧焊用碳钢电极和助熔剂规范》.pdf

1、ANSVAWS A5.17/A5.17M-97 An American National Standard Specification for Carbon Steel Electrodes and Fluxes for Submerged Arc Welding Copyright American Welding Society Provided by IHS under license with AWSNot for ResaleNo reproduction or networking permitted without license from IHS-,-,-Key Words-

2、Carbon steel electrodes, submerged arc flux crushed slag, welding electrodes, filler metal specification, mild steel, solid electrode, composite electrode ANSIIAWS A5.171A5.17M-97 An American National Standard Approved by American National Standards Institute September 25,1997 Specification for Carb

3、on Steel Electrodes and Fluxes for Submerged Arc Welding Supersedes ANSIlAWS A5.17-89 Prepared by AWS Committee on Filler Metals Under the Direction of AWS Technical Activities Committee Approved by AWS Board of Directors Abstract This specification provides requirements for the classification of so

4、lid and composite carbon steel electrodes and fluxes for submerged arc welding. Electrode classification is based on chemical composition of the electrode for solid electrodes, and chemical composition of the weld metal for composite electrodes. Flux classification is based on the me- chanical prope

5、rties of weld metal produced with the flux and an electrode classified herein. Other requirements include sizes, marking, manufacturing and packaging. The form and usability of the flux are also included. This specification makes use of both U.S. Customary Units and the International System of Units

6、 (SI). Since these are not equivalent, each system must be used independently of the other. American Welding Society 550 N.W. LeJeune Road, Miami, Florida 33126 Copyright American Welding Society Provided by IHS under license with AWSNot for ResaleNo reproduction or networking permitted without lice

7、nse from IHS-,-,-Statement on Use of AWS Standards All standards (codes, specifications, recommended practices, methods, classifications, and guides) of the American Welding Society are voluntary consensus standards that have been developed in accordance with the rules of the Ameri- can National Sta

8、ndards Institute. When AWS standards are either incorporated in, or made part of, documents that are included in federal or state laws and regulations, or the regulations of other governmental bodies, their provisions carry the full legal authority of the statute. In such cases, any changes in those

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10、relationship exists, changes in or deviations from requirements of an AWS standard must be by agree- ment between the contracting parties. International Standard Book Number: 0-8717 1-530-9 American Welding Society, 550 N.W. LeJeune Road, Miami, FL 33 126 O 1998 by American Welding Society. All righ

11、ts reserved Printed in the United States of America Note: The primary purpose of AWS is to serve and benefit its members. To this end, AWS provides a forum for the ex- change, consideration, and discussion of ideas and proposals that are relevant to the welding industry and the consensus of which fo

12、rms the basis for these standards. By providing such a forum, AWS does not assume any duties to which a user of these standards may be required to adhere. By publishing this standard, the American Welding Society does not insure anyone using the information it contains against any liability arising

13、from that use. Publication of a standard by the American Welding Society does not carry with it any right to make, use, or sell any patented items. Users of the in- formation in this standard should make an independent, substantiating investigation of the validity of that information for their parti

14、cular use and the patent status of any item referred to herein. With regard to technical inquiries made concerning AWS standards, oral opinions on AWS standards may be rendered. However, such opinions represent only the personal opinions of the particular individuals giving them. These individuals d

15、o not speak on behalf of AWS, nor do these oral opinions constitute official or unofficial opinions or interpretations of AWS. In addition, oral opinions are informal and should not be used as a substitute for an official interpretation. This standard is subject to revision at any time by the AWS Co

16、mmittee on Filler Metals. It must be reviewed every five years and if not revised, it must be either reapproved or withdrawn. Comments (recommendations, additions, or dele- tions) and any pertinent data that may be of use in improving this standard are requested and should be addressed to AWS Headqu

17、arters. Such comments will receive careful consideration by the AWS Committee on Filler Metals and the author of the comments will be informed of the Committees response to the comments. Guests are invited to attend all meetings of the AWS Committee on Filler Metals to express their comments verball

18、y. Procedures for appeal of an ad- verse decision concerning all such comments are provided in the Rules of Operation of the Technical Activities Commit- tee. A copy of these Rules can be obtained from the American Welding Society, 550 N.W. LeJeune Road, Miami, FL 33 126. Photocopy Rights Authorizat

19、ion to photocopy items for internal, personal, or educational classroom use only, or the internal, personal, or educational classroom use only of specific clients, is granted by the American Welding Society (AWS) provided that the appropriate fee is paid to the Copyright Clearance Center, 222 Rosewo

20、od Drive, Danvers, MA 01923; Tel: 508-750- 8400; online: http: Copyright American Welding Society Provided by IHS under license with AWSNot for ResaleNo reproduction or networking permitted without license from IHS-,-,-Personnel AWS Committee on Filler Metals R. A. LaFave, Chair J. P. Hunt, 1st Vice

21、 Chair D. A. Fink, 2nd Vice Chair H. M. Woodward, Secretary *R. L. Bateman R. S. Brown J. Caprarola, Jr A. Chatterjee *L. J. Christensen R. J. Christoffel c. W cox D. D. Crockett *R. A. Daemen D. A. DelSignore H. W Ebert J. G. Feldstein S. E. Ferree L. Flasche C. E. Fuerstenau G. Hallstrom, Jr. J. A

22、. Henning W S. Howes R. B. Kadiyala P. J. Konkol D. J. Kotecki D. Z Ku N. E. Lurson A. S. Laurenson J. S. Lee G. H. MacShane W A. Marttila R. Menon M. ? Merlo A. R. Mertes M. D. Morin C. L. Null J. Payne R. L. Peaslee E. K Pickering, JI: M. A. Quintana *H. E Reid *S. D. Reynolds, Jr. L. E Roberts P

23、K. Salvesen *Advisor Elliott Company Consultant The Lincoln Electric Company The American Welding Society Electromanufacturas S.A. Carpenter Technology Corporation Consultant Caterpillar, Incorporated Consultant Consultant Inco Alloys International, Incorporated The Lincoln Electric Company Consulta

24、nt Consultant Exxon Research and Engineering Company Foster Wheeler Energy Corporation ESAB Welding and Cutting Products Haynes International, Incorporated Alloy Ring Service Hallstrom Consultants Westinghouse NEMA Techalloy Maryland, Incorporated Concurrent Technologies Corporation The Lincoln Elec

25、tric Company American Bureau of Shipping Consultant Consultant Chicago Bridge and Iron MAC Associates Chrysler Corporation Stoody Company Select-Arc, Incorporated Ampco Metal, Incorporated ABB Power Generation Department of the Navy Sverdrup Technology, Incorporated Wall Colmonoy Corporation Consult

26、ant The Lincoln Electric Company Consultant Consultant Canadian Welding Bureau Det Norske Veritas . 111 Copyright American Welding Society Provided by IHS under license with AWSNot for ResaleNo reproduction or networking permitted without license from IHS-,-,- - STD-AWS A5.37M-ENGL 1997 m 0784265 05

27、09325 364 m AWS Committee on Filler Metals (continued) J. M. Sawhill, JI: A. P. Seidler W S. Severance *W A. Shopp M. S. Sierdzinski *R. G. Sim E. R. Stevens *R. W Straiton R. A. Swain R. D. Thomas, Jr. K. P. Thornberry *R. Timerman *S. Tsutsumi L. I: Vernam G. Vytanovich I: R. Warren H. D. Wehr *E

28、J. Winsor K. G. Wold J. B. C. Wu Newport News Shipbuilding Armco Steel Company ESAB Welding and Cutting Products Editorial Consultant ESAB Welding and Cutting Products The Lincoln Electric Company (Australia) Fisher Controls, Incorporated Bechtel Corporation Euroweld, Limited R. D. Thomas and Compan

29、y J. W. Hams Co., Incorporated Conarco, S.A. Kobe Steel Limited-Welding Division AlcoTec Wire Company Mobil Technology Company Ingalls Shipbuilding Arcos Alloys Consultant Siemens Power Corporation Stoody Deloro Stellite, Incorporated AWS Subcommittee on Carbon and Low-Alloy Steel Electrodes and Flu

30、xes for Submerged Arc Welding D. D. Crockett, Chair H. M. Woodward, Secretary G. C. Barnes H. A. Beck W D. Doty H. W Ebert D. E Ku G. A. Leclair M. T, Merlo D. W Meyer M. D. Morin D. M. Parker E. W Pickering, JE E A. Rhoades L. E Roberts R. A. Swain *R. D. Thomas, JI: *R. Timerman *S. Tsutsumi *W L.

31、 Wilcox The Lincoln Electric Company The American Welding Society Consultant Harberts Products Incorporated Doty and Associates Exxon Research and Engineering Company American Bureau of Shipping Consultant Select Arc, Incorporated ESAB Welding and Cutting Products ABB Power Generation MAONestinghous

32、e Consultant Hobart Brothers Company Canadian Welding Bureau Euroweld, Limited R. D. Thomas and Company Conarco S.A. Kobe Steel Limited-Welding Division Consultant *Advisor iv Copyright American Welding Society Provided by IHS under license with AWSNot for ResaleNo reproduction or networking permitt

33、ed without license from IHS-,-,-Foreword (This Foreword is not a part of ANSUAWS A5.171A5.17M-97, Speclpcation for Carbon Steel Electrodes and Fluxes for Submerged Arc Welding, but is included for information purposes only). This is the fifth revision of the document originally issued in 1965. That

34、document was issued jointly by the Ameri- can Welding Society and the American Society for Testing and Materials. The practice of issuing filler metal specifica- tions as joint AWSIASTM documents was discontinued shortly after the original version of this specification was issued. The 1969 revision,

35、 published by AWS, was accepted by the American National Standards Institute as an ANSI standard. Subsequent revisions have become ANSYAWS standards. This document is the first of the A5.17 specifications which is a combined specification providing for classification utilizing a system based upon U.

36、S. Customary Units, or utilizing a system based upon the International System of Units (SI). The measurements are not exact equivalents; therefore, each system must be used independently of the other, with- out combining values in any way. In selecting rational metric units, ANSUAWS Al .l, Metric Pr

37、ocedure Guide for the Welding Industry, is used where suitable. Tables and Figures make use of both U.S. Customary and SI Units, which, with the application of the specified tolerances, provides for interchangeability of products in both U.S. Customary and SI Units. Paragraphs, Tables, and Figures w

38、hich carry the suffix letter “U” are applicable only to those products classified to the system based upon U.S. Customary Units under the A5.17 specification. Those which carry the suffix letter “M” are applicable only to those products classified to the system based upon the International System of

39、 Units (SI), under the A5.17M specification. Document Development AWS A5.17-65T Tentative Specifications for Bare Mild Steel Electrodes and Fluxes for Submerged Arc Welding ASTM A558-65T AWS A5.17-69 Specification for Bare Mild Steel Electrodes and Fluxes for Submerged Arc Welding ANSI W3.17-1973 AN

40、SUAWS A5.17-77 Specification for Bare Carbon Mild Steel Electrodes and Fluxes for Submerged Arc Welding ANSUAWS A5.17-80 Specification for Carbon Steel Electrodes and Fluxes for Submerged Arc Welding ANSYAWS A5.17-89 Specification for Carbon Steel Electrodes and Fluxes for Submerged Arc Welding Comm

41、ents and suggestions for improvement of this standard are welcome. They should be addressed to the Secre- tary, Committee on Filler Metals, American Welding Society, 550 N.W. LeJeune Road, Miami, FL 33126. The welding terms used in this specification shall be interpreted in accordance with the defin

42、itions given in the latest edition of ANSYAWS A3.0, Standard Welding Terms and Definitions. Official interpretations of any of the technical requirements of this standard may be obtained by sending a request, in writing, to the Managing Director, Technical Services Division, American Welding Society

43、, 550 N.W. LeJeune Road, Miami, FL 33 126. A formal reply will be issued after it has been reviewed by the appropriate personnel following estab- lished procedures. V Copyright American Welding Society Provided by IHS under license with AWSNot for ResaleNo reproduction or networking permitted withou

44、t license from IHS-,-,- STD-AWS A5-37M-ENGL L997 0784265 0509327 T37 Table of Contents Page No . . Personnel 111 Foreword . v List of Tables vii List of Figures vii 1 . Scope 1 Part A-General Requirements 2 . Normative References 1 3 . Classification 2 4 . Acceptance . 2 5 . Certification . 2 6 . Un

45、its of Measure and Rounding-Off Procedure 2 Part B.Tests. Procedures. and Requirements 7 . Summary of Tests . 6 8 . Retest 6 9 . Weld Test Assemblies 7 10 . Chemical Analysis . 11 11 . Radiographic Test . 11 12 . Tension Test . 11 13 . Impact Test . 13 14 . Diffusible Hydrogen Test . 13 Part C.Manuf

46、acture. Iden tijcation. and Packaging 15 . Method of Manufacture . 14 16 . Electrode Requirements . 14 17 . Flux Requirements . 17 Annex-Guide to AWS Specification for Carbon Steel Electrodes and Fluxes for Submerged Arc Welding Al . Introduction 19 A2 . Classification System 19 A3 . Acceptance . 21

47、 A4 . Certification . 22 A5 . Ventilation During Welding . 22 A6 . Welding Considerations . 22 A7 . General Safety Considerations 25 AWS Filler Metal Specijcations by Material and Welding Process 29 AWS Filler Metal Specijcations and Related Documents 31 vi Copyright American Welding Society Provide

48、d by IHS under license with AWSNot for ResaleNo reproduction or networking permitted without license from IHS-,-,-Table 1 2 3 4 5u 5M 6U 6M 7 8U 8M 9 Al List of Tables Page No . Chemical Composition Requirements for Solid Electrodes 5 Chemical Composition Requirements for Composite Electrode Weld Me

49、tal . 5 Tests Required for Classification . 6 Base Metals for Test Assemblies . 10 A5.17 Tension Test Requirements . 13 A5.17M Tension Test Requirements 13 A5.17 Impact Test Requirements . 14 A5.17M Impact Test Requirements . 14 Diffusible Hydrogen Requirements . 15 A5.17 Standard Electrode Sizes and Tolerances 15 A5.17M Standard Electrode Sizes and Tolerances 15 Standard Dimensions and Weights . 16 Comparison of E