ANSI AWS A5.18 A 5.18M-2005 Specification for Carbon Steel Electrodes and Rods for Gas Shielded Arc Welding《气体保护电弧焊用碳钢焊条和焊棒的规范》.pdf

1、Specification forCarbon SteelElectrodesand Rods forGas ShieldedArc WeldingAWS A5.18/A5.18M:2005An American National StandardCopyright American Welding Society Provided by IHS under license with AWSNot for ResaleNo reproduction or networking permitted without license from IHS-,-,-Copyright American W

2、elding Society Provided by IHS under license with AWSNot for ResaleNo reproduction or networking permitted without license from IHSAWS A5.18/A5.18M:2005An American National StandardApproved byAmerican National Standards InstituteJune 9, 2005Specification forCarbon Steel Electrodes and Rodsfor Gas Sh

3、ielded Arc WeldingSupersedes AWS A5.18/A5.18M:2001Prepared byAWS A5 Committee on Filler Metals and Allied MaterialsUnder the Direction ofAWS Technical Activities CommitteeApproved byAWS Board of DirectorsAbstractThis specification prescribes the requirements for classification of solid carbon steel

4、electrodes and rods, compositestranded carbon steel electrodes, and composite metal cored carbon steel electrodes for gas shielded arc welding. Classi-fication is based on chemical composition of the electrode for solid electrodes and rods, chemical composition of weldmetal for composite stranded an

5、d composite metal cored electrodes and the as-welded mechanical properties of the weldmetal for each. Additional requirements are included for manufacture, sizes, lengths, and packaging. A guide is appendedto the specification as a source of information concerning the classification system employed

6、and the intended use of theelectrodes and rods.This specification makes use of both U.S. Customary Units and the International System of Units (SI). Since theseunits are not equivalent, each system must be used independently of the other.Key WordsCarbon steel welding electrodes, carbon steel welding

7、 rods, gas metal arc welding, gas tungsten arc welding, metal cored electrodes, plasma arc welding, stranded electrodes550 N.W. LeJeune Road, Miami, Florida 33126-,-,-Copyright American Welding Society Provided by IHS under license with AWSNot for ResaleNo reproduction or networking permitted withou

8、t license from IHSStatement on Use of AWS American National StandardsAll standards (codes, specifications, recommended practices, methods, classifications, and guides) of the AmericanWelding Society (AWS) are voluntary consensus standards that have been developed in accordance with the rules of theA

9、merican National Standards Institute (ANSI). When AWS standards are either incorporated in, or made part of,documents that are included in federal or state laws and regulations, or the regulations of other governmental bodies,their provisions carry the full legal authority of the statute. In such ca

10、ses, any changes in those AWS standards must beapproved by the governmental body having statutory jurisdiction before they can become a part of those laws andregulations. In all cases, these standards carry the full legal authority of the contract or other document that invokes theAWS standards. Whe

11、re this contractual relationship exists, changes in or deviations from requirements of an AWSstandard must be by agreement between the contracting parties.International Standard Book Number: 0-87171-014-5American Welding Society, 550 N.W. LeJeune Road, Miami, FL 33126 2005 by American Welding Societ

12、y. All rights reservedPrinted in the United States of AmericaAWS American National Standards are developed through a consensus standards development process that bringstogether volunteers representing varied viewpoints and interests to achieve consensus. While AWS administers the processand establis

13、hes rules to promote fairness in the development of consensus, it does not independently test, evaluate, orverify the accuracy of any information or the soundness of any judgments contained in its standards.AWS disclaims liability for any injury to persons or to property, or other damages of any nat

14、ure whatsoever, whether spe-cial, indirect, consequential or compensatory, directly or indirectly resulting from the publication, use of, or reliance on thisstandard. AWS also makes no guaranty or warranty as to the accuracy or completeness of any information published herein.In issuing and making t

15、his standard available, AWS is not undertaking to render professional or other services for or onbehalf of any person or entity. Nor is AWS undertaking to perform any duty owed by any person or entity to someoneelse. Anyone using these documents should rely on his or her own independent judgment or,

16、 as appropriate, seek the adviceof a competent professional in determining the exercise of reasonable care in any given circumstances.This standard may be superseded by the issuance of new editions. Users should ensure that they have the latest edition.Publication of this standard does not authorize

17、 infringement of any patent or trade name. Users of this standard acceptany and all liabilities for infringement of any patent or trade name items. AWS disclaims liability for the infringement ofany patent or product trade name resulting from the use of this standard.Finally, AWS does not monitor, p

18、olice, or enforce compliance with this standard, nor does it have the power to do so.On occasion, text, tables, or figures are printed incorrectly, constituting errata. Such errata, when discovered, are postedon the AWS web page (www.aws.org).Official interpretations of any of the technical requirem

19、ents of this standard may only be obtained by sending a request, in writ-ing, to the Managing Director, Technical Services Division, American Welding Society, 550 N.W. LeJeune Road, Miami, FL33126 (see Annex B). With regard to technical inquiries made concerning AWS standards, oral opinions on AWS s

20、tandardsmay be rendered. However, such opinions represent only the personal opinions of the particular individuals giving them. Theseindividuals do not speak on behalf of AWS, nor do these oral opinions constitute official or unofficial opinions or interpreta-tions of AWS. In addition, oral opinions

21、 are informal and should not be used as a substitute for an official interpretation.This standard is subject to revision at any time by the AWS A5 Committee on Filler Metals and Allied Materials. It mustbe reviewed every five years, and if not revised, it must be either reaffirmed or withdrawn. Comm

22、ents (recommenda-tions, additions, or deletions) and any pertinent data that may be of use in improving this standard are requiredand should be addressed to AWS Headquarters. Such comments will receive careful consideration by the AWS A5Committee on Filler Metals and Allied Materials and the author

23、of the comments will be informed of the Committeesresponse to the comments. Guests are invited to attend all meetings of the AWS A5 Committee on Filler Metals andAllied Materials to express their comments verbally. Procedures for appeal of an adverse decision concerning all suchcomments are provided

24、 in the Rules of Operation of the Technical Activities Committee. A copy of these Rules can beobtained from the American Welding Society, 550 N.W. LeJeune Road, Miami, FL 33126.Photocopy RightsAuthorization to photocopy items for internal, personal, or educational classroom use only, or the internal

25、, personal, oreducational classroom use only of specific clients, is granted by the American Welding Society (AWS) provided that theappropriate fee is paid to the Copyright Clearance Center, 222 Rosewood Drive, Danvers, MA 01923, Tel: 978-750-8400;online: http:/.-,-,-AWS A5.18/A5.18M:2005Copyright A

26、merican Welding Society Provided by IHS under license with AWSNot for ResaleNo reproduction or networking permitted without license from IHS-,-,-PersonnelAWS A5 Committee on Filler Metals and Allied MaterialsD. A. Fink, Chair The Lincoln Electric CompanyJ. S. Lee, 1st Vice Chair CB therefore each sy

27、stem must be used indepen-dently of the other, without combining values in any way. In selecting rational metric units, AWS A1.1, Metric PracticeGuide for the Welding Industry, and ISO 544, Welding consumablesTechnical delivery conditions for welding fillermetalsType of product, dimensions, toleranc

28、es and markings, are used where suitable. Tables and figures make use ofboth U.S. Customary and SI Units, which, with the application of the specified tolerances, provides for interchangeabilityof products in both U.S. Customary and SI Units.The current document is the sixth revision of the initial

29、joint ASTM/AWS document issued in 1965.The history of A5.18 may be summarized as follows:AWS A5.18-65T Tentative Specification for Mild Steel Electrodes for Gas Metal Arc WeldingASTM A 559-65TAWS A5.18-69 Specification for Mild Steel Electrodes for Gas Metal Arc WeldingANSI W3.18-1973AWS A5.18-79 Sp

30、ecification for Carbon Steel Filler Metals for Gas Shielded Arc WeldingAWS A5.18-93 Specification for Carbon Steel Electrodes and Rods for Gas Shielded Arc WeldingAWS A5.18/A5.18M:2001 Specification for Carbon Steel Electrodes and Rods for Gas Shielded Arc WeldingTwo lines of Figure A2 have been rev

31、ised and the radiographic requirements have been updated. Vertical bars havebeen placed in the margins to identify these changes. Other editorial changes are not identified.Comments and suggestions for the improvement of this standard are welcome. They should be sent to the Secretary,AWS A5 Committe

32、e on Filler Metals and Allied Materials, American Welding Society, 550 N.W. LeJeune Road, Miami,FL 33126.Official interpretations of any of the technical requirements of this standard may only be obtained by sending arequest, in writing, to the Managing Director, Technical Services Division, America

33、n Welding Society. A formal replywill be issued after it has been reviewed by the appropriate personnel, following established procedures.vThis page is intentionally blank.viAWS A5.18/A5.18M:2005Copyright American Welding Society Provided by IHS under license with AWSNot for ResaleNo reproduction or

34、 networking permitted without license from IHS-,-,-AWS A5.18/A5.18M:2005Copyright American Welding Society Provided by IHS under license with AWSNot for ResaleNo reproduction or networking permitted without license from IHSTable of ContentsPage No.Personnel iiiForeword vList of Tables viiiList of Fi

35、gures. viii1. Scope .1Part AGeneral Requirements12. Normative References .12.1 ASTM Standards.12.2 AWS Standards.12.3 ANSI Standards 12.4 ISO Specifications 23. Classification.24. Acceptance 35. Certification.36. Rounding-Off Procedure .3Part BTests, Procedures, and Requirements 57. Summary of Tests

36、58. Retest.59. Weld Test Assemblies.510. Chemical Analysis.911. Radiographic Test .912. Tension Test 1113. Bend Test.1114. Impact Test1115. Diffusible Hydrogen Test12Part CManufacture, Identification, and Packaging .1216. Method of Manufacture.1217. Standard Sizes .1218. Finish and Uniformity .1419.

37、 Standard Package Forms .1420. Winding Requirements1421. Filler Metal Identification .1422. Packaging 1523. Marking of Packages.15Nonmandatory Annexes19Annex AGuide to AWS Specification for Carbon Steel Electrodes and Rods for Gas Shielded Arc Welding19Annex BGuidelines for Preparation of Technical

38、Inquiries for AWS Technical Committee29AWS Filler Metal Specifications by Material and Welding Process31AWS Filler Metal Specifications and Related Documents .33vii-,-,-AWS A5.18/A5.18M:2005Copyright American Welding Society Provided by IHS under license with AWSNot for ResaleNo reproduction or netw

39、orking permitted without license from IHSList of TablesTable Page No.1 Chemical Composition Requirements for Solid Electrodes and Rods 22 Chemical Composition Requirements for Weld Metal from Composite Electrodes.33 Tension Test Requirements (As Welded) 44 Impact Test Requirements (As Welded)45 Requ

40、ired Tests56 Base Metal for Test Assemblies.87 Optional Diffusible Hydrogen Requirements 128 Standard Sizes 139 Packaging Requirements15List of FiguresFigure Page No.1 Groove Weld Test Assembly for Mechanical Properties and Soundness62 Groove Weld Test Assembly for Transverse Tension and Longitudina

41、l Guided Bend Tests.73 Pad for Chemical Analysis of Weld Metal from Composite Electrodes .84 Radiographic Acceptance Standards105A Standard SpoolsDimensions of 4, 8, 12, and 14 in. 100, 200, 300, and 350 mm Spools165B Standard SpoolsDimensions of 22, 24, and 30 in. 560, 610, and 760 mm Spools17A1 Cl

42、assification System.20A2 Optional GTAW Groove Weld Test Assembly for Mechanical Properties and Soundness23viii-,-,-AWS A5.18/A5.18M:2005Copyright American Welding Society Provided by IHS under license with AWSNot for ResaleNo reproduction or networking permitted without license from IHS1. Scope1.1 T

43、his specification prescribes requirements for theclassification of carbon steel electrodes (solid, compositestranded, and composite metal cored) and rods (solid) forgas metal arc (GMAW), gas tungsten arc (GTAW), andplasma arc (PAW) welding.1.2 Safety and health issues and concerns are beyond thescop

44、e of this standard and therefore are not fully ad-dressed herein. Some safety and health information canbe found in the nonmandatory Annex Sections A5 andA10. Safety and health information is available fromother sources, including but not limited to ANSI Z49.1,Safety in Welding, Cutting, and Allied

45、Processes, andapplicable federal and state regulations.1.3 This specification makes use of both U.S. CustomaryUnits and the International System of Units (SI). The mea-surements are not exact equivalents; therefore, each systemmust be used independently of the other without combiningin any way when

46、referring to weld metal properties. Thespecification with the designation A5.18 uses U.S. Cus-tomary Units. The specification A5.18M uses SI Units. Thelatter are shown within brackets or in appropriate col-umns in tables and figures. Standard dimensions based oneither system may be used for sizing o

47、f electrodes or pack-aging or both under the A5.18 or A5.18M specifications.Specification for Carbon Steel Electrand Rods for Gas Shielded Ar1Part AGeneral Requirements2. Normative References2.1 ASTM Standards1A 36/A 36M Specification for Carbon Structural Steel1. ASTM standards are published by the

48、 American Society forTesting and Materials, 100 Barr Harbor Drive, West Consho-hocken, PA 19428-2959.-,-,-A 285/A 285M Specification for Pressure Vessel Plates,Carbon Steel, Low- and Intermediate-Tensile StrengthA 515/A 515M Specification for Pressure Vessel Plates,Carbon Steel, for Intermediate- an

49、dHigher-Temperature ServiceA 516/A 516M Specification for Pressure Vessel Plates,Carbon Steel, for Moderate- and Lower-Temperature ServiceE29 Standard Practice for Using SignificantDigits in Test Data to Determine Con-formance with SpecificationsE350 Standard Method for Chemical Analysisof Carbon Steel, Low Alloy Steel, SiliconElectrical Steel, Ingot Iron, and WroughtIronE 1032 Stand