ANSI AWS A5.2 A5.2M-2007 Specification for Carbon and Low- Alloy Steel Rods for Oxyfuel Gas Welding.pdf

1、AWS A5.2/A5.2M:2007An American National StandardSpecification forCarbon and Low-Alloy Steel Rodsfor Oxyfuel GasWelding550 N.W. LeJeune Road, Miami, FL 33126AWS A5.2/A5.2M:2007An American National StandardApproved by theAmerican National Standards InstituteFebruary 12, 2007Specification forCarbon and

2、 Low-Alloy Steel Rodsfor Oxyfuel Gas WeldingSupersedes ANSI/AWS A5.2-92Prepared by theAmerican Welding Society (AWS) A5 Committee on Filler Metals and Allied MaterialsUnder the Direction of theAWS Technical Activities CommitteeApproved by theAWS Board of DirectorsAbstractThis specification prescribe

3、s the requirements for classification of carbon and low-alloy steel rods for oxyfuel gaswelding. The classification requirements include the mechanical properties of the weld metal. Additional requirementsare included for chemical composition of the rod and for manufacture, sizes, lengths, and packa

4、ging. A guide isappended to the specification as a source of information concerning the classification system employed and the intendeduse of the rods.This specification makes use of both U.S. Customary Units and the International System of Units (SI). Since these arenot equivalent, each system must

5、 be used independently of the other.iiAWS A5.2/A5.2M:2007International Standard Book Number: 978-0-87171-066-6American Welding Society550 N.W. LeJeune Road, Miami, FL 33126 2007 by American Welding SocietyAll rights reservedPrinted in the United States of AmericaPhotocopy Rights. No portion of this

6、standard may be reproduced, stored in a retrieval system, or transmitted in anyform, including mechanical, photocopying, recording, or otherwise, without the prior written permission of the copyrightowner.Authorization to photocopy items for internal, personal, or educational classroom use only or t

7、he internal, personal, oreducational classroom use only of specific clients is granted by the American Welding Society provided that the appropriatefee is paid to the Copyright Clearance Center, 222 Rosewood Drive, Danvers, MA 01923, tel: (978) 750-8400; Internet:.iiiAWS A5.2/A5.2M:2007Statement on

8、the Use of American Welding Society StandardsAll standards (codes, specifications, recommended practices, methods, classifications, and guides) of the AmericanWelding Society (AWS) are voluntary consensus standards that have been developed in accordance with the rules of theAmerican National Standar

9、ds Institute (ANSI). When AWS American National Standards are either incorporated in, ormade part of, documents that are included in federal or state laws and regulations, or the regulations of other govern-mental bodies, their provisions carry the full legal authority of the statute. In such cases,

10、 any changes in those AWSstandards must be approved by the governmental body having statutory jurisdiction before they can become a part ofthose laws and regulations. In all cases, these standards carry the full legal authority of the contract or other documentthat invokes the AWS standards. Where t

11、his contractual relationship exists, changes in or deviations from requirementsof an AWS standard must be by agreement between the contracting parties.AWS American National Standards are developed through a consensus standards development process that bringstogether volunteers representing varied vi

12、ewpoints and interests to achieve consensus. While AWS administers the processand establishes rules to promote fairness in the development of consensus, it does not independently test, evaluate, orverify the accuracy of any information or the soundness of any judgments contained in its standards.AWS

13、 disclaims liability for any injury to persons or to property, or other damages of any nature whatsoever, whetherspecial, indirect, consequential or compensatory, directly or indirectly resulting from the publication, use of, or relianceon this standard. AWS also makes no guaranty or warranty as to

14、the accuracy or completeness of any informationpublished herein.In issuing and making this standard available, AWS is neither undertaking to render professional or other services for oron behalf of any person or entity, nor is AWS undertaking to perform any duty owed by any person or entity to someo

15、neelse. Anyone using these documents should rely on his or her own independent judgment or, as appropriate, seek theadvice of a competent professional in determining the exercise of reasonable care in any given circumstances.This standard may be superseded by the issuance of new editions. Users shou

16、ld ensure that they have the latest edition.Publication of this standard does not authorize infringement of any patent or trade name. Users of this standard acceptany and all liabilities for infringement of any patent or trade name items. AWS disclaims liability for the infringement ofany patent or

17、product trade name resulting from the use of this standard.Finally, AWS does not monitor, police, or enforce compliance with this standard, nor does it have the power to do so.On occasion, text, tables, or figures are printed incorrectly, constituting errata. Such errata, when discovered, are posted

18、on the AWS web page (www.aws.org).Official interpretations of any of the technical requirements of this standard may only be obtained by sending a request,in writing, to the appropriate technical committee. Such requests should be addressed to the American Welding Society,Attention: Managing Directo

19、r, Technical Services Division, 550 N.W. LeJeune Road, Miami, FL 33126 (see Annex B).With regard to technical inquiries made concerning AWS standards, oral opinions on AWS standards may be rendered.These opinions are offered solely as a convenience to users of this standard, and they do not constitu

20、te professionaladvice. Such opinions represent only the personal opinions of the particular individuals giving them. These individualsdo not speak on behalf of AWS, nor do these oral opinions constitute official or unofficial opinions or interpretations ofAWS. In addition, oral opinions are informal

21、 and should not be used as a substitute for an official interpretation.This standard is subject to revision at any time by the AWS A5 Committee on Filler Metals and Allied Materials. It mustbe reviewed every five years, and if not revised, it must be either reaffirmed or withdrawn. Comments (recomme

22、ndations,additions, or deletions) and any pertinent data that may be of use in improving this standard are required and should beaddressed to AWS Headquarters. Such comments will receive careful consideration by the AWS A5 Committee onFiller Metals and Allied Materials and the author of the comments

23、 will be informed of the Committees response to thecomments. Guests are invited to attend all meetings of the AWS A5 Committee on Filler Metals and Allied Materials toexpress their comments verbally. Procedures for appeal of an adverse decision concerning all such comments areprovided in the Rules o

24、f Operation of the Technical Activities Committee. A copy of these Rules can be obtained fromthe American Welding Society, 550 N.W. LeJeune Road, Miami, FL 33126.This page is intentionally blank.ivAWS A5.2/A5.2M:2007vAWS A5.2/A5.2M:2007PersonnelAWS A5 Committee on Filler Metals and Allied MaterialsD

25、. A. Fink, Chair The Lincoln Electric CompanyJ. S. Lee, 1st Vice Chair Chicago Bridge and Iron CompanyH. D. Wehr, 2nd Vice Chair Arcos Industries LLCR. K. Gupta, Secretary American Welding SocietyJ. M. Blackburn Department of the NavyR. S. Brown RSB Alloy Applications LLCJ. C. Bundy Hobart Brothers

26、CompanyR. J. Christoffel ConsultantD. D. Crockett The Lincoln Electric CompanyJ. J. DeLoach, Jr. Naval Surface Warfare CenterD. A. Del Signore ConsultantJ. DeVito ESAB Welding and Cutting ProductsH. W. Ebert ConsultantD. M. Fedor The Lincoln Electric CompanyJ. G. Feldstein Foster Wheeler North Ameri

27、caS. E. Ferree ESAB Welding and Cutting ProductsG. L. Franke Naval Surface Warfare CenterR. D. Fuchs Bhler Thyssen Welding USA IncorporatedC. E. Fuerstenau Lucas-Milhaupt, IncorporatedJ. A. Henning ConsultantR. M. Henson J.W. Harris Company, IncorporatedM. Q. Johnson Los Alamos National LaboratoryS.

28、 D. Kiser Special MetalsP. J. Konkol Concurrent Technologies CorporationD. J. Kotecki The Lincoln Electric CompanyL. G. Kvidahl Northrop Grumman Ship SystemsA. S. Laurenson ConsultantK. F. Longden Canadian Welding BureauW. A. Marttila DaimlerChrysler CorporationR. Menon Stoody CompanyM. T. Merlo Edi

29、son Welding InstituteD. R. Miller ABS AmericasC. L. Null ConsultantM. P. Parekh ConsultantR. L. Peaslee Wall Colmonoy CorporationS. D. Reynolds, Jr. ConsultantP. K. Salvesen Det Norske Veritas (DNV)K. Sampath ConsultantW. S. Severance ESAB Welding and Cutting ProductsM. J. Sullivan NASSCONational St

30、eel and ShipbuildingR. C. Sutherlin ATI Wah ChangR. A. Swain Euroweld, LimitedR. D. Thomas, Jr. R. D. Thomas and CompanyK. P. Thornberry Care Medical, IncorporatedL. T. Vernam AlcoTec Wire CorporationviAWS A5.2/A5.2M:2007*DeceasedAdvisors to AWS A5 Committee on Filler Metals and Allied MaterialsR. L

31、. Bateman Electromanufacturas, S. A.R. A. Daemen ConsultantJ. P. Hunt ConsultantB. Mosier Polymet CorporationM. A. Quintana The Lincoln Electric CompanyE. R. Stevens Stevens Welding ConsultingE. S. Surian National University of Lomas de ZamoraS. Tsutsumi Japanese Standards AssociationF. J. Winsor Co

32、nsultantSpecial ContributorL. F. Roberts Retired from CWB GroupAWS A5A Subcommittee on Carbon and Low-Alloy Steel ElectrodesG. L. Franke, Chair Naval Surface Warfare CenterR. A. Swain, Vice Chair Euroweld, LimitedR. K. Gupta, Secretary American Welding SocietyJ. J. DeLoach, Jr. Naval Surface Warfare

33、 CenterH. W. Ebert ConsultantK. K. Gupta Westinghouse Electric CorporationK. F. Longden Canadian Welding Bureau D. R. Miller ABS AmericasM. P. Parekh ConsultantM. A. Quintana The Lincoln Electric CompanyP. K. Salvesen Det Norske Veritas (DNV)K. Sampath ConsultantM. S. Sierdzinski ESAB Welding and Cu

34、tting ProductsAdvisors to AWS A5A Subcommittee on Carbon and Low-Alloy Steel ElectrodesR. M. Burt The Lincoln Electric CompanyA. L. Gombach Champion Welding Products, IncorporatedD. J. Kotecki The Lincoln Electric CompanyA. H. Miller Miller Associates*L. J. Privoznik ConsultantR. D. Thomas, Jr. R. D

35、. Thomas and CompanyS. Tsutsumi Japanese Standards AssociationM. D. Tumuluru US Steel CorporationG. Vytanovych ConsultantSpecial ContributorL. F. Roberts Retired from CWB GroupviiAWS A5.2/A5.2M:2007ForewordThis foreword is not part of AWS A5.2/A5.2M:2007, Specification for Carbon and Low-Alloy Steel

36、 Rodsfor Oxyfuel Gas Welding, but is included for informational purposes only.This document is the first of the A5.2 specifications that makes use of both U.S. Customary Units and the InternationalSystem of Units (SI). The measurements are not exact equivalents; therefore, each system must be used i

37、ndependently ofthe other, without combining values in any way. In selecting rational metric units, AWS A1.1, Metric Practice Guide forthe Welding Industry, and International Standard ISO 544, Welding consumables Technical delivery conditions forwelding filler materials Type of product, dimensions, t

38、olerances, and markings, are used where suitable. Tables andfigures make use of both U.S. Customary and SI units, which, with the application of the specified tolerances, providesfor interchangeability of products in both U.S. Customary and SI units.The current document is the seventh revision of th

39、e initial joint ASTM/AWS document issued in 1942. As such, it is thesecond oldest document produced by the AWS A5 Committee on Filler Metals and Allied Materials. The first two revi-sions of the 1942 document were developed by the joint committee of the American Welding Society and the AmericanSocie

40、ty for Testing and Materials. The 1969 revision was the first edition developed by the AWS A5 Committee onFiller Metals and Allied Materials. It was subsequently approved by the American National Standards Institute in 1973.This revision adds the requirement for identification of individual rods as

41、shown in italic font in Clause 15, Filler MetalIdentification. In addition, this revision deleted the minimum tensile strength designators for 70, 80, and 90 ksi for theR(X)XX classification. The evolution took place as follows:ASTM A251-42T Tentative Specifications for Iron and Steel Gas Welding Ro

42、dsAWS A5.2-42TASTM A251-46T Tentative Specifications for Iron and Steel Gas Welding RodsAWS A5.2-46TASTM A251-66T Tentative Specification for Iron and Steel Gas Welding RodsAWS A5.2-66TAWS A5.2-69 Specification for Iron and Steel Gas Welding RodsANSI W.3.2-1973ANSI/AWS A5.2-80 Specification for Iron

43、 and Steel Oxyfuel Gas Welding RodsANSI/AWS A5.2-88 Specification for Carbon and Low Alloy Steel Rods for Oxyfuel Gas WeldingANSI/AWS A5.2-92 Specification for Carbon and Low Alloy Steel Rods for Oxyfuel Gas WeldingComments and suggestions for the improvement of this standard are welcome. They shoul

44、d be sent to the Secretary,AWS A5 Committee on Filler Metals and Allied Materials, American Welding Society, 550 N.W. LeJeune Road, Miami,FL 33126.This page is intentionally blank.viiiAWS A5.2/A5.2M:2007ixAWS A5.2/A5.2M:2007Table of ContentsPage No.PersonnelvForeword viiList of Tables xList of Figur

45、es.x1. Scope12. Normative References13. Classification.24. Acceptance 25. Certification26. Rounding-Off Procedure.27. Summary of Tests.28. Retest .39. Weld Test Assembly.310. Chemical Analysis 411. Tension Test412. Method of Manufacture.413. Standard Sizes and Lengths414. Finish and Uniformity .515.

46、 Filler Metal Identification .516. Packaging617. Marking of Packages .6Annex A (Informative)Guide to AWS Specification for Carbon and Low-Alloy Steel Rods for OxyfuelAnnex A (Informative)Gas Welding7Annex B (Informative)Guidelines for the Preparation of Technical Inquiries.11AWS Filler Metal Specifi

47、cations by Material and Welding Process .13AWS Filler Metal Specifications and Related Documents 15xAWS A5.2/A5.2M:2007List of TablesTable Page No.1 Tension Test Requirements.22 Required Tests.33 Base Metal Required for Test Assemblies 44 Chemical Composition Requirements for Welding Rods and Rod St

48、ock 55 Standard Filler Metal Sizes .5A.1 Discontinued Classifications.10List of FiguresFigure Page No.1 Groove Weld Test Assembly for Mechanical Properties3AWS A5.2/A5.2M:200711. Scope1.1 This specification prescribes requirements for theclassification of carbon and low-alloy steel rods for oxyfuelg

49、as welding.1.2 Safety and health issues and concerns are beyond thescope of this standard and, therefore, are not fullyaddressed herein. Some safety and health informationcan be found in Annex Clauses A5 and A10. Safety andhealth information is available from other sources,including, but not limited to, ANSI Z49.1, Safety inWelding, Cutting, and Allied Processes, and applicablefederal and state regulations.1.3 This specification makes use of both U.S. CustomaryUnits and the International System of Units (SI). Themeasurements are not exact equivalents; therefore, eachsystem must be u