ANSI AWS A5.4 A5.4M-2012 Specification for Stainless Steel Electrodes for Shielded Metal Arc Welding (11th Edition).pdf

1、Specification forStainless SteelElectrodes forShielded MetalArc WeldingAWS A5.4/A5.4M:2012An American National StandardAWS A5.4/A5.4M:2012An American National StandardApproved by the American National Standards InstituteOctober 5, 2012Specification for Stainless Steel Electrodes for Shielded Metal A

2、rc Welding11thEditionSupersedes AWS A5.4/A5.4M:2006Prepared by the American Welding Society (AWS) A5 Committee on Filler Metals and Allied MaterialsUnder the Direction of the AWS Technical Activities CommitteeApproved by the AWS Board of DirectorsAbstractComposition and other requirements are specif

3、ied for more than forty classifications of covered stainless steel weldingelectrodes. The requirements include general requirements, testing, and packaging. Annex A provides application guide-lines and other useful information about the electrodes.This specification makes use of both U.S. Customary

4、Units and the International System of Units SI. Since these are notequivalent, each system must be used independently of the other.International Standard Book Number: 978-0-87171-821-1American Welding Society8669 Doral Blvd., Suite130, Doral, FL 33166 2012 by American Welding SocietyAll rights reser

5、vedPrinted in the United States of AmericaPhotocopy Rights. No portion of this standard may be reproduced, stored in a retrieval system, or transmitted in anyform, including mechanical, photocopying, recording, or otherwise, without the prior written permission of the copyrightowner.Authorization to

6、 photocopy items for internal, personal, or educational classroom use only or the internal, personal, oreducational classroom use only of specific clients is granted by the American Welding Society provided that the appro-priate fee is paid to the Copyright Clearance Center, 222 Rosewood Drive, Danv

7、ers, MA 01923, tel: (978) 750-8400;Internet: .AWS A5.4/A5.4M:2012iiAWS A5.4/A5.4M:2012iiiStatement on the Use of American Welding Society StandardsAll standards (codes, specifications, recommended practices, methods, classifications, and guides) of the AmericanWelding Society (AWS) are voluntary con

8、sensus standards that have been developed in accordance with the rules of theAmerican National Standards Institute (ANSI). When AWS American National Standards are either incorporated in, ormade part of, documents that are included in federal or state laws and regulations, or the regulations of othe

9、r governmen-tal bodies, their provisions carry the full legal authority of the statute. In such cases, any changes in those AWS standardsmust be approved by the governmental body having statutory jurisdiction before they can become a part of those lawsand regulations. In all cases, these standards c

10、arry the full legal authority of the contract or other document that invokesthe AWS standards. Where this contractual relationship exists, changes in or deviations from requirements of an AWSstandard must be by agreement between the contracting parties.AWS American National Standards are developed t

11、hrough a consensus standards development process that bringstogether volunteers representing varied viewpoints and interests to achieve consensus. While AWS administers theprocess and establishes rules to promote fairness in the development of consensus, it does not independently test, evalu-ate, or

12、 verify the accuracy of any information or the soundness of any judgments contained in its standards.AWS disclaims liability for any injury to persons or to property, or other damages of any nature whatsoever, whether spe-cial, indirect, consequential, or compensatory, directly or indirectly resulti

13、ng from the publication, use of, or reliance onthis standard. AWS also makes no guarantee or warranty as to the accuracy or completeness of any information publishedherein.In issuing and making this standard available, AWS is neither undertaking to render professional or other services for oron beha

14、lf of any person or entity, nor is AWS undertaking to perform any duty owed by any person or entity to someoneelse. Anyone using these documents should rely on his or her own independent judgment or, as appropriate, seek theadvice of a competent professional in determining the exercise of reasonable

15、 care in any given circumstances. It isassumed that the use of this standard and its provisions is entrusted to appropriately qualified and competent personnel.This standard may be superseded by new editions. This standard may also be corrected through publication of amend-ments or errata, or supple

16、mented by publication of addenda. Information on the latest editions of AWS standards includ-ing amendments, errata, and addenda is posted on the AWS web page (www.aws.org). Users should ensure that they havethe latest edition, amendments, errata, and addenda.Publication of this standard does not au

17、thorize infringement of any patent or trade name. Users of this standard acceptany and all liabilities for infringement of any patent or trade name items. AWS disclaims liability for the infringement ofany patent or product trade name resulting from the use of this standard.AWS does not monitor, pol

18、ice, or enforce compliance with this standard, nor does it have the power to do so.Official interpretations of any of the technical requirements of this standard may only be obtained by sending a request,in writing, to the appropriate technical committee. Such requests should be addressed to the Ame

19、rican Welding Society,Attention: Managing Director, Technical Services Division, 8669 Doral Blvd., Suite 130, Doral, FL 33166 (see AnnexB). With regard to technical inquiries made concerning AWS standards, oral opinions on AWS standards may be ren-dered. These opinions are offered solely as a conven

20、ience to users of this standard, and they do not constitute professionaladvice. Such opinions represent only the personal opinions of the particular individuals giving them. These individualsdo not speak on behalf of AWS, nor do these oral opinions constitute official or unofficial opinions or inter

21、pretations ofAWS. In addition, oral opinions are informal and should not be used as a substitute for an official interpretation.This standard is subject to revision at any time by the AWS A5 Committee on Filler Metals and Allied Materials. It mustbe reviewed every five years, and if not revised, it

22、must be either reaffirmed or withdrawn. Comments (recommendations,additions, or deletions) and any pertinent data that may be of use in improving this standard are required and should beaddressed to AWS Headquarters. Such comments will receive careful consideration by the AWS A5 Committee on FillerM

23、etals and Allied Materials and the author of the comments will be informed of the Committees response to the com-ments. Guests are invited to attend all meetings of the AWS A5 Committee on Filler Metals and Allied Materials toexpress their comments verbally. Procedures for appeal of an adverse decis

24、ion concerning all such comments are pro-vided in the Rules of Operation of the Technical Activities Committee. A copy of these Rules can be obtained from theAmerican Welding Society, 8669 Doral Blvd., Suite 130, Doral, FL 33166.AWS A5.4/A5.4M:2012ivThis page is intentionally blankAWS A5.4/A5.4M:201

25、2vPersonnelAWS A5 Committee on Filler Metals and Allied MaterialsH. D. Wehr, Chair Arcos Industries, LLCJ. J. DeLoach Jr., Vice Chair Naval Surface Warfare CenterR. D. Fuchs, 2nd VCH Bohler Welding Group USA, IncorporatedR. K. Gupta, Secretary American Welding SocietyT. Anderson Miller Electric Manu

26、facturing CompanyJ. M. Blackburn Naval Sea Systems CommandJ. C. Bundy Hobart Brothers CompanyD. D. Crockett ConsultantR. V. Decker WeldstarD. A. DelSignore ConsultantJ. DeVito ESAB Welding therefore each system must be used inde-pendently of the other, without combining values in any way. In selecti

27、ng rational metric units, the Metric Practice Guidefor the Welding Industry (AWS A1.1) and International Standard ISO 544, Welding consumablesTechnical deliveryconditions for welding filler materialsType of product, dimensions, tolerances, and marking are used where suitable.Tables and figures make

28、use of both U.S. Customary and SI Units, which with the application of the specified tolerancesprovides for interchangeability of products in both the U.S. Customary and SI Units.The Major Changes Incorporated in This Revision Include Updating Clause 6 (Rounding-off Procedure), Ading “Bi”Reporting R

29、equirement, and New Filler Metal Classification E2307-XX. These changes are shown in italic font.This AWS specification has evolved since the mid 1940s to its present form. The specification for covered stainless steelelectrodes, issued in 1946, was prepared by a joint committee of the American Soci

30、ety for Testing and Materials and theAmerican Welding Society. This cooperative effort continued for about 20 years and produced three revisions. The firstrevision, produced exclusively by the AWS Committee on Filler Metals, was published in 1969.The current revision represents the tenth revision of

31、 the original 1946 document as shown below:ASTM A298-46T Tentative Specification for Corrosion-Resisting Chromium and AWS A5.4-46T Chromium-Nickel Steel Welding ElectrodesASTM A298-48T Tentative Specifications for Corrosion-Resisting Chromium and AWS A5.4-48T Chromium-Nickel Steel Welding Electrodes

32、ASTM A298-55T Tentative Specifications for Corrosion-Resisting Chromium and AWS A5.4-55T Chromium-Nickel Steel Covered Welding ElectrodesAWS A5.4-62T Tentative Specification for Corrosion-Resisting Chromium and ASTM A298-62T Chromium-Nickel Steel Covered Welding ElectrodesAWS A5.4-69 Specification f

33、or Corrosion-Resisting Chromium and Chromium-Nickel Steel Covered Welding ElectrodesAWS A5.4-Add. 1-75 1975 Addenda to Specification for Corrosion-Resisting Chromium and Chromium-Nickel Steel Covered Welding ElectrodesAWS A5.4-78 Specification for Corrosion-Resisting Chromium and Chromium-Nickel Ste

34、el Covered Welding ElectrodesANSI/AWS A5.4-81 Specification for Covered Corrosion-Resisting Chromium and Chromium-Nickel Steel Welding ElectrodesANSI/AWS A5.4-92 Specification for Stainless Steel Electrodes for Shielded Metal Arc WeldingAWS A5.4/A5.4M:2006 Specification for Stainless Steel Electrode

35、s for Shielded Metal Arc WeldingComments and suggestions for the improvement of this standard are welcome. They should be sent to the Secretary, A5 Committee on Filler Metals and Allied Materials, American Welding Society, 8669 Doral Blvd., Suite130, Doral, FL 33166.AWS A5.4/A5.4M:2012viiiThis page

36、is intentionally blankAWS A5.4/A5.4M:2012ixTable of ContentsPage No.Personnel . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . vForeword . . . . . . . . . . . . . . . . . . . . . .

37、. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . viiTable of Contents . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . ixL

38、ist of Tables . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . xList of Figures . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

39、 . . . . . . . . . . . . . . . . . . . . . . . . . . x1. Scope . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12. Normative References . . . . . . . . . . . . . . . . . . . . . . .

40、. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13. Classification . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 24. Acceptance. . . . . . . . . . .

41、 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 25. Certification. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

42、. . . . . 56. Rounding-off Procedure . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 57. Summary of Tests . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

43、. . . . . . . . . . . . . . . . . . . 68. Retest . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 69. Weld Test Assemblies. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

44、 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 610. Chemical Analysis . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1111. Radiographic Test . . . . . . . . . . . . . . . .

45、. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1312. Tension Test . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1413. Fillet Weld T

46、est. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1414. Method of Manufacture . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

47、 . . . . . . 1415. Standard Sizes and Lengths . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1416. Core Wire and Covering . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

48、 . . . . . . . . . . . . . . . . 1417. Exposed Core . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1518. Electrode Identification . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

49、 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1819. Packaging . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1820. Marking of Packages . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 18Annex A (Informative)Guide to AWS Specification for Stainless Steel Electrodes for Shielded Metal Arc Welding. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .