ANSI AWS B2.1-5A-226-1999 Standard Welding Procedure Specification (SWPS) for Gas Tungsten Arc Welding (Consumable Insert Root) followed by Shielded Metal Arc Welding of Chromium-M.pdf

1、AWS B2.1-5A-226:1999 (R2009)An American National StandardGasTungsten ArcWelding (ConsumableInsert Root) followedby Shielded Metal ArcWelding of Chromium-Molybdenum Steel(M-5A/P-5A),1/8 through1/2 in.Thick,As-WeldedCondition;1/8 through1-1/2 in.Thick,PWHTCondition,IN521,and E9018-B3,Primarily Pipe Ap

2、plicationsER90S-B3,Site LicenseStandard Welding ProcedureSpecification (SWPS) for550 N.W. LeJeune Road, Miami, FL 33126AWS B2.1-5A-226:1999 (R2009)An American National StandardApproved by theAmerican National Standards InstituteDecember 8, 1999Reaffirmed: May 29, 2009Standard Welding Procedure Speci

3、fication (SWPS) forGas Tungsten Arc Welding (Consumable Insert Root)followed by Shielded Metal Arc Welding ofChromium-Molybdenum Steel (M-5A/P-5A),1/8 through 1/2 in. Thick, As-Welded Condition;1/8 through 1-1/2 in. Thick, PWHT Condition, IN521,ER90S-B3, and E9018-B3, Primarily Pipe Applications1st

4、EditionPrepared by theAmerican Welding Society (AWS) B2 Committee on Procedure and Performance QualificationUnder the Direction of theAWS Technical Activities CommitteeApproved by theAWS Board of DirectorsAbstractThis standard contains the essential welding variables for chromium-molybdenum steel in

5、 the thickness range of 1/8 through1/2 in. in the as-welded condition; or 1/8 through 1-1/2 in. in the postweld heat treated (PWHT) condition, using manual gastungsten arc welding with a consumable insert root, followed by shielded metal arc welding. It cites the base metals andoperating conditions

6、necessary to make the weldment, the filler metal specifications, and the allowable joint designs forgroove welds. This standard welding procedure specification (SWPS) was developed primarily for pipe applications.iiAWS B2.1-5A-226:1999 (R2009)International Standard Book Number: 0-87171-590-2American

7、 Welding Society550 N.W. LeJeune Road, Miami, FL 33126 2000 by American Welding SocietyAll rights reservedPrinted in the United States of AmericaReaffirmed: May 29, 2009iiiAWS B2.1-5A-226:1999 (R2009)Statement on the Use of American Welding Society StandardsAll standards (codes, specifications, reco

8、mmended practices, methods, classifications, and guides) of the AmericanWelding Society (AWS) are voluntary consensus standards that have been developed in accordance with the rules of theAmerican National Standards Institute (ANSI). When AWS American National Standards are either incorporated in, o

9、rmade part of, documents that are included in federal or state laws and regulations, or the regulations of other govern-mental bodies, their provisions carry the full legal authority of the statute. In such cases, any changes in those AWSstandards must be approved by the governmental body having sta

10、tutory jurisdiction before they can become a part ofthose laws and regulations. In all cases, these standards carry the full legal authority of the contract or other documentthat invokes the AWS standards. Where this contractual relationship exists, changes in or deviations from requirementsof an AW

11、S standard must be by agreement between the contracting parties.AWS American National Standards are developed through a consensus standards development process that bringstogether volunteers representing varied viewpoints and interests to achieve consensus. While the AWS administers theprocess and e

12、stablishes rules to promote fairness in the development of consensus, it does not independently test, evalu-ate, or verify the accuracy of any information or the soundness of any judgments contained in its standards.AWS disclaims liability for any injury to persons or to property, or other damages o

13、f any nature whatsoever, whetherspecial, indirect, consequential, or compensatory, directly or indirectly resulting from the publication, use of, or relianceon this standard. AWS also makes no guarantee or warranty as to the accuracy or completeness of any informationpublished herein.In issuing and

14、making this standard available, AWS is neither undertaking to render professional or other services for oron behalf of any person or entity, nor is AWS undertaking to perform any duty owed by any person or entity to someoneelse. Anyone using these documents should rely on his or her own independent

15、judgment or, as appropriate, seek theadvice of a competent professional in determining the exercise of reasonable care in any given circumstances. It isassumed that the use of this standard and its provisions are entrusted to appropriately qualified and competent personnel.This standard may be super

16、seded by the issuance of new editions. Users should ensure that they have the latest edition.Publication of this standard does not authorize infringement of any patent or trade name. Users of this standard acceptany and all liabilities for infringement of any patent or trade name items. AWS disclaim

17、s liability for the infringement ofany patent or product trade name resulting from the use of this standard.Finally, the AWS does not monitor, police, or enforce compliance with this standard, nor does it have the power to do so.On occasion, text, tables, or figures are printed incorrectly, constitu

18、ting errata. Such errata, when discovered, are postedon the AWS web page (www.aws.org).Official interpretations of any of the technical requirements of this standard may only be obtained by sending a request, inwriting, to the appropriate technical committee. Such requests should be addressed to the

19、 American Welding Society,Attention: Managing Director, Technical Services Division, 550 N.W. LeJeune Road, Miami, FL 33126 (see Annex A).With regard to technical inquiries made concerning AWS standards, oral opinions on AWS standards may be rendered.These opinions are offered solely as a convenienc

20、e to users of this standard, and they do not constitute professionaladvice. Such opinions represent only the personal opinions of the particular individuals giving them. These individuals donot speak on behalf of AWS, nor do these oral opinions constitute official or unofficial opinions or interpret

21、ations ofAWS. In addition, oral opinions are informal and should not be used as a substitute for an official interpretation.This standard is subject to revision at any time by the AWS B2 Committee on Procedure and Performance Qualification.It must be reviewed every five years, and if not revised, it

22、 must be either reaffirmed or withdrawn. Comments (recom-mendations, additions, or deletions) and any pertinent data that may be of use in improving this standard are requiredand should be addressed to AWS Headquarters. Such comments will receive careful consideration by the AWS B2Committee on Proce

23、dure and Performance Qualification and the author of the comments will be informed of theCommittees response to the comments. Guests are invited to attend all meetings of the AWS B2 Committee on Procedureand Performance Qualification to express their comments verbally. Procedures for appeal of an ad

24、verse decisionconcerning all such comments are provided in the Rules of Operation of the Technical Activities Committee. A copy ofthese Rules can be obtained from the American Welding Society, 550 N.W. LeJeune Road, Miami, FL 33126.ivAWS B2.1-5A-226:1999 (R2009)Personnel (Reaffirmation)AWS B2 Commit

25、tee on Procedure and Performance QualificationJ. J. Fluckiger, Chair Idaho National LaboratoryJ. L. Cooley, Vice Chair J. C. and Associates, IncorporatedE. W. Beckman, 2nd Vice Chair International Training Institute S. Morales, Secretary American Welding SocietyL. P. Connor ConsultantW. D. Doty Doty

26、 and Associates, IncorporatedE. H. Gray U.S. Nuclear Regulatory CommissionB. J. Hable Ford Motor CompanyM. Herrle Arise, IncorporatedR. A. LaFave Elliott Company, IncorporatedK. Y. Lee The Lincoln Electric CompanyK. M. McTague Factory MutualA. S. Olivares HSB Global StandardsJ. F. Pike NASA Langley

27、Research CenterW. M. Ruof Bechtel Plant Machinery, IncorporatedJ. J. Sekely Welding Services, IncorporatedM. R. Stone Canadian Welding BureauG. M. Wisbrock Lockheed Martin Missiles and Fire Control (Retired)R. K. Wiswesser Welder Training and Testing InstituteAdvisors to the AWS B2 Committee on Proc

28、edure and Performance QualificationW. L. Ballis ConsultantJ. D. Duncan ConsultantN. K. Kanaya BEAR Testing LaboratoryB. B. MacDonald ConsultantA. W. Sindel Alstom Power, IncorporatedC. E. Speader, Jr. Aristech Chemical CorporationW. J. Sperko Sperko Engineering ServicesR. F. Waite ConsultantAWS B2D

29、Subcommittee on Standard Welding Procedure SpecificationsJ. J. Sekely, Chair Welding Services, IncorporatedS. Morales, Secretary American Welding SocietyL. P. Connor ConsultantW. D. Doty Doty and Associates, IncorporatedJ. J. Fluckiger Idaho National LaboratoryK. M. McTague Factory MutualW. M. Ruof

30、Bechtel Plant Machinery, IncorporatedAdvisor to the AWS B2D Subcommittee on Standard Welding Procedure SpecificationsG. M. Wisbrock Lockheed Martin Missiles and Fire Control (Retired)vAWS B2.1-5A-226:1999 (R2009)Personnel (Original)*AdvisorAWS B2 Committee on Procedure and Performance QualificationJ

31、. J. Sekely, Chair Eichleay CorporationG. M. Wisbrock, 1st Vice Chair Lockheed Martin Missiles and Fire ControlJ. J. Fluckiger, 2nd Vice Chair Bechtel Babcock 1/8 through 1-1/2 in. Thick, PWHT Condition,IN521, ER90S-B3, and E9018-B3, Primarily Pipe Applications, but is included for informational pur

32、poses only.The American Welding Society and the Welding Research Council have joined in a cooperative effort to generatestandard welding procedures for industry. The need for pretested welding procedures that are supported by adequate testdata and that satisfy the technical requirements for the comm

33、only used construction codes and specifications has beenexpressed by many individuals and organizations. The purpose of a welding procedure qualification is to provide test datafor assessing the properties of a weld joint.This Welding Procedure Specification is an outgrowth of the coordinated work o

34、f the Welding Procedures Committee ofthe Welding Research Council and the AWS B2 Committee on Welding Procedure and Performance Qualification. TheWelding Procedures Committee has provided the test data documented by a Summary of Procedure Qualification Records.The welding terms used in this specific

35、ation shall be interpreted in accordance with the definitions given in the latestedition of AWS A3.0, Standard Welding Terms and Definitions, Including Terms for Adhesive Bonding, Brazing, Soldering,Thermal Cutting, and Thermal Spraying.The AWS Committee on Welding Procedure and Performance Qualific

36、ation was formed in 1979 to provide weldingstandards concerning the subject of qualification. The primary document developed by this committee is AWS B2.1,Specification for Welding Procedure and Performance Qualification. This document established the foundation andframework for Standard Welding Pro

37、cedure Specifications.Comments and suggestions for the improvement of this standard are welcome. They should be sent to the Secretary,AWS B2 Committee on Welding Procedure and Performance Qualification, American Welding Society, 550 N.W.LeJeune Road, Miami, FL 33126.AWS B2.1-5A-226:1999 (R2009)Page

38、1 of 18Standard Welding Procedure Specification (SWPS)Permission to reproduce for intra-company use only is granted by the American Welding SocietyGas Tungsten Arc Welding (Consumable Insert Root) followed by Shielded Metal Arc Welding of Chromium-Molybdenum Steel,(M-5A/P-5A), 1/8 through 1/2 in. Th

39、ick, As-Welded Condition;1/8 through 1-1/2 in. Thick, PWHT Condition, IN521, ER90S-B3,and E9018-B3, Primarily Pipe ApplicationsWelding Research CouncilSupporting PQR Numbers: 200704, 200705, 200706, 200716, 200717, 200718, 200719, 200740, 200741, 200742, 200743, 200744, 200745, 200797, 200827, 20083

40、6, 200838Requirements forApplication of SWPSsScope. The data to support this Standard WeldingProcedure Specification (SWPS) were derived fromthe above-listed Procedure Qualification Records(PQRs) which were reviewed and validated underthe auspices of the Welding Research Council. ThisSWPS is not val

41、id using conditions and variablesoutside the ranges listed. The American WeldingSociety considers that this SWPS presents infor-mation for producing an acceptable weld using theconditions and variables listed. The user needs asignificant knowledge of welding and accepts fullresponsibility for the pe

42、rformance of the weld andfor providing the engineering capability, qualifiedpersonnel, and proper equipment to implement thisSWPS.Application. This SWPS is to be used only aspermitted by the applicable fabrication document(s);such as code, specification, or contract docu-ment(s). The fabrication doc

43、ument(s) should specifythe engineering requirements such as design, needfor heat treatment, fabricating tolerances, qualitycontrol, and examination and tests applicable to theend product.Users Responsibility. An SWPS does not replaceor substitute for fabrication codes, specifications,contract requir

44、ements, or capability and judgmenton the part of the user. An SWPS is to be used onlyas permitted by the applicable fabrication code,specification, or contract document.The ability to produce production welds havingproperties suitable for the application depends uponsupplementing the SWPS with appro

45、priate perfor-mance qualification tests and sound engineeringjudgment. The user is responsible for the quality andperformance of the final product in accordance withthe provisions of the fabrication document(s).Supplementary Instructions. To adapt this SWPSto a specific application, a user may issue

46、 supple-mentary instructions. Such instructions may consistof tighter fit-up tolerances, higher minimum preheattemperature or any other instructions necessary toproduce a weldment that meets the requirements ofthe fabrication document(s). These instructions shallnot be less restrictive than provided

47、 in the SWPS.Safety. Safety precautions shall conform to thelatest edition of ANSI Z49.1, Safety in Welding,Cutting, and Allied Processes, published by theAmerican Welding Society.This specification may involve hazardous materials,operations, and equipment. The specification doesnot purport to addre

48、ss all of the safety problemsassociated with its use. It is the responsibility of theuser to establish appropriate safety and health prac-tices. The user should determine the applicability ofany regulatory limitations prior to use.AWS B2.1-5A-226:1999 (R2009)Page 2 of 18Standard Welding Procedure Sp

49、ecification (SWPS)Permission to reproduce for intra-company use only is granted by the American Welding SocietyLIMITATIONSThis procedure is not qualified for notch toughness applications.This procedure is not applicable for fillet welds.WELDING PROCESSESWelding Processes: Gas Tungsten Arc Welding (GTAW) (Consumable Insert Root) followed byShielded Metal Arc Welding (SMAW)Method of Application: ManualBASE METALSBase Metal:1Low-alloy steel, M-5A or P-5A to M-5A or P-5AThickness Range: 1/8 through 1/2 in. thick in the as-welded condition, or 1/8 through 1-1/2 in.thick in the PWHT conditionPip