ANSI AWS B2.3 B2.3M-2012 Specification for Soldering Procedure and Performance Qualification (2nd Edition).pdf

1、Specification forSolderingProcedure andPerformanceQualificationAWS :2012An American National StandardB2.3/B2.3MAWS B2.3/B2.3M:2012An American National StandardApproved by theAmerican National Standards InstituteSeptember 5, 2012Specification forSoldering Procedure andPerformance Qualification2nd Edi

2、tionSupersedes AWS B2.3/B2.3M:2008Prepared by theAmerican Welding Society (AWS) B2 Committee on Procedure and Performance QualificationUnder the Direction of theAWS Technical Activities CommitteeApproved by theAWS Board of DirectorsAbstractThis specification provides the requirements for qualificati

3、on of soldering procedure specifications, solderers, and solderingoperators for manual, mechanized, and automatic soldering. The soldering processes included are torch soldering, furnacesoldering, resistance soldering, dip soldering, infrared soldering, and induction soldering. Base metals, solderin

4、g filler metals,soldering fluxes, soldering atmospheres, and soldering joint clearances are also included.iiAWS B2.3/B2.3M:2012International Standard Book Number: 978-0-87171-823-5American Welding Society8669 Doral Blvd., Doral, FL 33166 2012 by American Welding SocietyAll rights reservedPrinted in

5、the United States of AmericaPhotocopy Rights. No portion of this standard may be reproduced, stored in a retrieval system, or transmitted in anyform, including mechanical, photocopying, recording, or otherwise, without the prior written permission of the copyrightowner.Authorization to photocopy ite

6、ms for internal, personal, or educational classroom use only or the internal, personal, oreducational classroom use only of specific clients is granted by the American Welding Society provided that the appropriatefee is paid to the Copyright Clearance Center, 222 Rosewood Drive, Danvers, MA 01923, t

7、el: (978) 750-8400; Internet:.iiiAWS B2.3/B2.3M:2012Statement on the Use of American Welding Society StandardsAll standards (codes, specifications, recommended practices, methods, classifications, and guides) of the AmericanWelding Society (AWS) are voluntary consensus standards that have been devel

8、oped in accordance with the rules of theAmerican National Standards Institute (ANSI). When AWS American National Standards are either incorporated in, ormade part of, documents that are included in federal or state laws and regulations, or the regulations of other govern-mental bodies, their provisi

9、ons carry the full legal authority of the statute. In such cases, any changes in those AWSstandards must be approved by the governmental body having statutory jurisdiction before they can become a part ofthose laws and regulations. In all cases, these standards carry the full legal authority of the

10、contract or other documentthat invokes the AWS standards. Where this contractual relationship exists, changes in or deviations from requirementsof an AWS standard must be by agreement between the contracting parties.AWS American National Standards are developed through a consensus standards developm

11、ent process that bringstogether volunteers representing varied viewpoints and interests to achieve consensus. While AWS administers theprocess and establishes rules to promote fairness in the development of consensus, it does not independently test, evalu-ate, or verify the accuracy of any informati

12、on or the soundness of any judgments contained in its standards.AWS disclaims liability for any injury to persons or to property, or other damages of any nature whatsoever, whetherspecial, indirect, consequential, or compensatory, directly or indirectly resulting from the publication, use of, or rel

13、ianceon this standard. AWS also makes no guarantee or warranty as to the accuracy or completeness of any informationpublished herein.In issuing and making this standard available, AWS is neither undertaking to render professional or other services for oron behalf of any person or entity, nor is AWS

14、undertaking to perform any duty owed by any person or entity to someoneelse. Anyone using these documents should rely on his or her own independent judgment or, as appropriate, seek theadvice of a competent professional in determining the exercise of reasonable care in any given circumstances. It is

15、assumed that the use of this standard and its provisions is entrusted to appropriately qualified and competent personnel.This standard may be superseded by new editions. This standard may also be corrected through publication of amendmentsor errata or supplemented by publication of addenda. Informat

16、ion on the latest editions of AWS standards includingamendments, errata, and addenda is posted on the AWS web page (www.aws.org). Users should ensure that they have thelatest edition, amendments, errata, and addenda.Publication of this standard does not authorize infringement of any patent or trade

17、name. Users of this standard acceptany and all liabilities for infringement of any patent or trade name items. AWS disclaims liability for the infringement ofany patent or product trade name resulting from the use of this standard.AWS does not monitor, police, or enforce compliance with this standar

18、d, nor does it have the power to do so.Official interpretations of any of the technical requirements of this standard may only be obtained by sending a request,in writing, to the appropriate technical committee. Such requests should be addressed to the American Welding Society,Attention: Managing Di

19、rector, Technical Services Division, 8669 Doral Blvd., Doral, FL 33166 (see Annex E). Withregard to technical inquiries made concerning AWS standards, oral opinions on AWS standards may be rendered. Theseopinions are offered solely as a convenience to users of this standard, and they do not constitu

20、te professional advice.Such opinions represent only the personal opinions of the particular individuals giving them. These individuals do notspeak on behalf of AWS, nor do these oral opinions constitute official or unofficial opinions or interpretations of AWS.In addition, oral opinions are informal

21、 and should not be used as a substitute for an official interpretation.This standard is subject to revision at any time by the AWS B2 Committee on Procedure and Performance Qualification.It must be reviewed every five years, and if not revised, it must be either reaffirmed or withdrawn. Comments(rec

22、ommendations, additions, or deletions) and any pertinent data that may be of use in improving this standard arerequired and should be addressed to AWS Headquarters. Such comments will receive careful consideration by the AWSB2 Committee on Procedure and Performance Qualification and the author of th

23、e comments will be informed of theCommittees response to the comments. Guests are invited to attend all meetings of the AWS B2 Committee on Procedureand Performance Qualification to express their comments verbally. Procedures for appeal of an adverse decision concerningall such comments are provided

24、 in the Rules of Operation of the Technical Activities Committee. A copy of these Rulescan be obtained from the American Welding Society, 8669 Doral Blvd., Doral, FL 33166.This page is intentionally blank.ivAWS B2.3/B2.3M:2012vAWS B2.3/B2.3M:2012PersonnelAWS B2 Committee on Procedure and Performance

25、 QualificationJ. J. Fluckiger, Chair Idaho National LaboratoryJ. L. Cooley, 1st Vice Chair JC therefore, each system must be used independently.1.3 Safety. Safety and health issues and concerns are beyond the scope of this standard and therefore are not addressedherein. Safety and health information

26、 is available from the following sources:American Welding Society:(1) ANSI Z49.1, Safety in Welding, Cutting, and Allied Processes(2) AWS Safety and Health Fact Sheets(3) Other safety and health information on the AWS websiteMaterial or Equipment Manufacturers:(1) Material Safety Data Sheets supplie

27、d by materials manufacturers(2) Operating Manuals supplied by equipment manufacturersApplicable Regulatory AgenciesWork performed in accordance with this standard may involve the use of materials that have been deemed hazardous,and may involve operations or equipment that may cause injury or death.

28、This standard does not purport to address allsafety and health risks that may be encountered. The user of this standard should establish an appropriate safety programto address such risks as well as to meet applicable regulatory requirements. ANSI Z49.1 should be considered whendeveloping the safety

29、 program.4Source: Reproduced from AWS Soldering Handbook, 3rd ed., Table 4.5, Miami: American Welding Society.AWS B2.3/B2.3M:201232. Normative ReferencesThe following standards contain provisions which, through reference in this text, constitute mandatory provisions ofthis AWS standard. For undated

30、references, the latest edition of the referenced standard shall apply. For dated refer-ences, subsequent amendments to, or revisions of, any of these publications do not apply.American Welding Society (AWS) Documents:5AWS A3.0M/A3.0, Standard Welding Terms and Definitions, Including Terms for Adhesi

31、ve Bonding, Brazing, Soldering,Thermal Cutting, and Thermal Spraying; andAWS B4.0, Standard Methods for Mechanical Testing of Welds.Other Documents:ANSI Z49.1, Safety in Welding, Cutting, and Allied Processes;6ASTM B32-04, Specification for Soldering Filler Metal;7ASTM B813, Specification for Fluxes

32、 for Soldering and Braze Welding;ASTM B907-05, Specification Zinc, Tin and Cadmium Base Alloys used as Solders; andNFPA 51B, Standard for Fire Prevention During Welding, Cutting, and Other Hot Work.83. Terms and DefinitionsAWS A3.0M/A3.0, Standard Welding Terms and Definitions, Including Terms for A

33、dhesive Bonding, Brazing, Soldering,Thermal Cutting, and Thermal Spraying, provides the basis for terms and definitions used herein. However, the followingterms and definitions are included below to accommodate usage specific to this document.Employer. The contractor or manufacturer of the productio

34、n soldered assembly for which soldering procedure and per-formance qualifications are required. Whenever approval, signature, or certification by the employer is required bythis specification, it shall mean the Employer or a designated employee within the employers organization. Closelyrelated compa

35、nies, including those with different names for which effective control of soldering is as one organiza-tion, shall be considered as one Employer.qualification variable. A soldering variable which, if changed beyond the limitations specified, requires requalificationof the procedure.qualified soldere

36、r. One who is qualified to the requirements of this specification to perform manual soldering.qualified soldering operator. One who is qualified to the requirements of this specification to operate furnace, mecha-nized, or automatic soldering equipment.Qualifier. The Employer, organization, or indiv

37、idual specified by the Referencing Document as responsible for conduct-ing and supervising qualification testing.Referencing Document. The product standard or contract document that invokes this specification.soldered test assembly. Workpieces joined by soldering for the purpose of qualifying solder

38、ing procedures, solderers, orsoldering operators.soldering procedure qualification record (SPQR). A record of soldering variables used to produce an acceptable solder-ing test assembly and the results of tests conducted on the assembly to qualify a soldering procedure specification.5AWS standards ar

39、e published by the American Welding Society, 8669 Doral Blvd., Doral, FL 33166.6ANSI Z49.1 is published by the American Welding Society, 8669 Doral Blvd., Doral, FL 33166.7ASTM standards are published by the American Society of Testing and Materials, 100 Barr Harbor Drive, West Conshohocken, PA19428

40、-2959.8NFPA standards are published by the National Fire Protection Association, 1 Batterymarch Park, Quincy, MA 02169.AWS B2.3/B2.3M:20124soldering procedure specification (SPS). A document specifying the required soldering variables for a specific application.soldering variable. Any controllable d

41、etail of a soldering procedure which is required to be addressed on the SPS.specimen. The soldered test assembly or portion thereof that is evaluated for qualification purposes.specimen blank. That portion of a soldered test assembly that is removed for the production of a specimen. In somecases, th

42、e specimen blank is also the specimen.4. Soldering Procedure Qualification4.1 General. A soldering procedure qualification provides test data for assessing the properties of a soldered joint. It isthe obligation of manufacturers to produce soldered assemblies that have properties suitable for the ap

43、plication. Theproof of production solder soundness is determined by the type and extent of testing and examination applied, which isthe responsibility of the Referencing Document.4.1.1 Each soldering procedure shall be qualified to establish the properties that are expected to result from itsapplica

44、tion to production soldered joints. To qualify a soldering procedure, the following steps are necessary:(1) The employer shall prepare a preliminary soldering procedure specification (SPS) to be used in making a solderedtest assembly. Any format may be used for the SPS, provided all qualification va

45、riables and other applicable informationare included.(2) The actual conditions used in making the soldered test assembly and the results of the required examination andspecimen testing shall be recorded on a soldering procedure qualification record (SPQR). Any format may be used, pro-vided all essen

46、tial and nonessential qualification variables are addressed.(3) When the results meet the acceptance criteria of this document, the qualifying company shall certify by signatureand date that the soldering and testing for procedure qualification are in accordance with AWS B2.3/B2.3M.(4) If the result

47、s do not meet the acceptance criteria, a new soldered test assembly shall be prepared. Soldered testassemblies shall not be repaired.(5) Procedures qualified by one employer are not transferable to another employer.4.1.2 During the making of procedure test assemblies for qualification, see Table A.1

48、, the solderer or soldering oper-ator shall be under the full supervision and control of the Qualifier. The Qualifier is responsible for ensuring proper:(1) Preparation of workpieces for soldering,(2) Documentation of the soldering test assembly variables,(3) Preparation of specimens from the comple

49、ted soldered test assembly,(4) Performance of examination and mechanical tests, and(5) Documentation of results.4.1.3 A change in qualification variable beyond the allowed limits of 4.3 Qualification Variables shall require requal-ification of the SPS and preparation of a new SPS. Changes in other variables shall not require requalification, providedsuch changes are documented in a revised SPS.4.1.4 SPQRs shall not be revised, except to correct errors or add omitted information. However, all such changesshall be identified and dated on the SPQR.4.1.5 SPSs and SPQRs shall be identified accor