ANSI AWS B5.1-2013 Specification for the Qualification of Welding Inspectors (2nd Edition).pdf

1、AWS B5.1:2013An American National StandardSpecification forthe Qualification ofWelding InspectorsAWS B5.1:2013An American National StandardApproved by theAmerican National Standards InstituteNovember 14, 2012Specification for theQualification of Welding Inspectors2nd EditionSupersedes AWS B5.1:2003P

2、repared by theAmerican Welding Society (AWS) B5 Subcommittee on Welding InspectorsUnder the Direction of theAWS Personnel and Facility Qualification CommitteeApproved by theAWS Board of DirectorsAbstractThis standard defines the qualification requirements to qualify welding inspectors. The qualifica

3、tion requirements forvisual welding inspectors include experience and satisfactory completion of an examination, which includes demon-strated capabilities, and proof of visual acuity. The examination tests the inspectors knowledge of welding processes,welding procedures, nondestructive examinations,

4、 destructive tests, terms, definitions, symbols, reports, welding metal-lurgy, related mathematics, safety, quality assurance, and responsibilities.iiAWS B5.1:2013International Standard Book Number: 978-0-87171-833-4American Welding Society8669 Doral Blvd., Suite 130, Doral, FL 33166 2013 by America

5、n Welding SocietyAll rights reservedPrinted in the United States of AmericaPhotocopy Rights. No portion of this standard may be reproduced, stored in a retrieval system, or transmitted in anyform, including mechanical, photocopying, recording, or otherwise, without the prior written permission of th

6、e copyrightowner.Authorization to photocopy items for internal, personal, or educational classroom use only or the internal, personal, oreducational classroom use only of specific clients is granted by the American Welding Society provided that the appropriatefee is paid to the Copyright Clearance C

7、enter, 222 Rosewood Drive, Danvers, MA 01923, tel: (978) 750-8400; Internet:.iiiAWS B5.1:2013Statement on the Use of American Welding Society StandardsAll standards (codes, specifications, recommended practices, methods, classifications, and guides) of the AmericanWelding Society (AWS) are voluntary

8、 consensus standards that have been developed in accordance with the rules of theAmerican National Standards Institute (ANSI). When AWS American National Standards are either incorporated in, ormade part of, documents that are included in federal or state laws and regulations, or the regulations of

9、other govern-mental bodies, their provisions carry the full legal authority of the statute. In such cases, any changes in those AWSstandards must be approved by the governmental body having statutory jurisdiction before they can become a part ofthose laws and regulations. In all cases, these standar

10、ds carry the full legal authority of the contract or other documentthat invokes the AWS standards. Where this contractual relationship exists, changes in or deviations from requirementsof an AWS standard must be by agreement between the contracting parties.AWS American National Standards are develop

11、ed through a consensus standards development process that bringstogether volunteers representing varied viewpoints and interests to achieve consensus. While AWS administers theprocess and establishes rules to promote fairness in the development of consensus, it does not independently test, evalu-ate

12、, or verify the accuracy of any information or the soundness of any judgments contained in its standards.AWS disclaims liability for any injury to persons or to property, or other damages of any nature whatsoever, whetherspecial, indirect, consequential, or compensatory, directly or indirectly resul

13、ting from the publication, use of, or relianceon this standard. AWS also makes no guarantee or warranty as to the accuracy or completeness of any informationpublished herein.In issuing and making this standard available, AWS is neither undertaking to render professional or other services for oron be

14、half of any person or entity, nor is AWS undertaking to perform any duty owed by any person or entity to someoneelse. Anyone using these documents should rely on his or her own independent judgment or, as appropriate, seek theadvice of a competent professional in determining the exercise of reasonab

15、le care in any given circumstances. It isassumed that the use of this standard and its provisions is entrusted to appropriately qualified and competent personnel.This standard may be superseded by new editions. This standard may also be corrected through publication of amendmentsor errata or supplem

16、ented by publication of addenda. Information on the latest editions of AWS standards includingamendments, errata, and addenda is posted on the AWS web page (www.aws.org). Users should ensure that they have thelatest edition, amendments, errata, and addenda.Publication of this standard does not autho

17、rize infringement of any patent or trade name. Users of this standard acceptany and all liabilities for infringement of any patent or trade name items. AWS disclaims liability for the infringement ofany patent or product trade name resulting from the use of this standard.AWS does not monitor, police

18、, or enforce compliance with this standard, nor does it have the power to do so.Official interpretations of any of the technical requirements of this standard may only be obtained by sending a request,in writing, to the appropriate technical committee. Such requests should be addressed to the Americ

19、an Welding Society,Attention: Managing Director, Technical Services Division, 8669 Doral Blvd., Suite 130, Doral, FL 33166 (see Annex B).With regard to technical inquiries made concerning AWS standards, oral opinions on AWS standards may be rendered.These opinions are offered solely as a convenience

20、 to users of this standard, and they do not constitute professionaladvice. Such opinions represent only the personal opinions of the particular individuals giving them. These individualsdo not speak on behalf of AWS, nor do these oral opinions constitute official or unofficial opinions or interpreta

21、tions ofAWS. In addition, oral opinions are informal and should not be used as a substitute for an official interpretation.This standard is subject to revision at any time by the AWS Personnel and Facility Qualification Committee. It must bereviewed every five years, and if not revised, it must be e

22、ither reaffirmed or withdrawn. Comments (recommendations,additions, or deletions) and any pertinent data that may be of use in improving this standard are required and shouldbe addressed to AWS Headquarters. Such comments will receive careful consideration by the AWS Personnel and FacilityQualificat

23、ion Committee and the author of the comments will be informed of the Committees response to the comments.Guests are invited to attend all meetings of the AWS Personnel and Facility Qualification Committee to express theircomments verbally. Procedures for appeal of an adverse decision concerning all

24、such comments are provided in the Rulesof Operation of the Technical Activities Committee. A copy of these Rules can be obtained from the American WeldingSociety, 8669 Doral Blvd., Suite 130, Doral, FL 33166.This page is intentionally blank.ivAWS B5.1:2013vAWS B5.1:2013PersonnelPersonnel only indivi

25、duals who comply with AWS QC1, as determined by AWS, may obtain that title.This second edition includes revisions to nearly every area of the specification: duties, capabilities, education, experi-ence, and testing. An alternative to taking the Senior Welding Inspector exam has been added, see 7.3.T

26、he Qualification and Certification Committee of the American Welding Society was formed in 1973. AWS QC1, Stan-dard for Certification of AWS Welding Inspectors, was first published in 1975. The first examinations for the certificationof AWS Certified Welding Inspector were conducted in the spring an

27、d fall of 1976. Over 30,000 individuals have met therequirements of AWS QC1, worldwide, since the start of the program. The last revision to AWS QC1 was published in2007 and was approved by the American National Standards Institute. In 1996, the AWS Qualification some safety and health informationis

28、 provided, but such issues are not fully addressed herein.1.7.2 Safety and health information is available from the following sources:American Welding Society:(1) ANSI Z49.1, Safety in Welding, Cutting, and Allied Processes(2) AWS Safety and Health Fact Sheets(3) Other safety and health information

29、on the AWS websiteMaterial or Equipment Manufacturers:(1) Material Safety Data Sheets supplied by materials manufacturers(2) Operating Manuals supplied by equipment manufacturersApplicable Regulatory Agencies1.7.3 Work performed in accordance with this standard may involve the use of materials that

30、have been deemed haz-ardous, and may involve operations or equipment that may cause injury or death. This standard does not purport toaddress all safety and health risks that may be encountered. The user of this standard should establish an appropriatesafety program to address such risks as well as

31、to meet applicable regulatory requirements. ANSI Z49.1 should be con-sidered when developing the safety program.AWS B5.1:201321.8 Referenced Documents(1) ANSI Z49.1, Safety in Welding, Cutting, and Allied Processes1(2) AWS A3.0, Standard Welding Terms and Definitions12. Terms and DefinitionsTerms us

32、ed in this standard are defined below. All other terms, are defined by AWS A3.0, Standard Welding Terms andDefinitions.active supervision. Direct on-site or readily available supervision by the WI/SWI in the form of necessary instructionsto assure that the AWI can perform specific evaluations as spe

33、cified by the employer.candidate. The person attempting to qualify to this standard.certification. The act of determining, verifying, and attesting in writing to the qualification of personnel in accordancewith specified requirements.qualification. Demonstrated training, skill, knowledge, and experi

34、ence required for personnel to perform the duties of aspecific job or function typically demonstrated by passing a performance test.3. Levels of QualificationThis standard recognizes three levels of qualifications for welding inspection personnel. These levels are:3.1 Associate Welding Inspector (AW

35、I). A person meeting the qualification requirements of 5.1 and Clause 6.3.2 Welding Inspector (WI). A person meeting the qualification requirements of 5.2 and Clause 6.3.3 Senior Welding Inspector (SWI). A person meeting the qualification requirements of 5.3 and Clause 6.4. Functions4.1 Duties4.1.1

36、AWI. All inspections performed by the AWI shall be made under the active supervision a SWI or WI. The SWIor WI shall maintain the responsibility for determining if welded assemblies conform to workmanship and acceptancecriteria.4.1.2 WI. The WI shall be able to supervise and train AWIs. The WI shall

37、 be able to perform inspections to applicableprocedures and processes. The WI shall be able to conduct audits of suppliers and organizations providing materials orservices to the project. The WI shall ensure the work performed and associated records are maintained and conform tothe requirements of t

38、he applicable standards or other contract documents.4.1.3 SWI. The SWI shall be able to perform inspections, supervise one or more WIs or AWIs, write welding proce-dure specifications, test and qualify welders, prepare inspection reports, and review and interpret joining procedures.4.2 Capabilities.

39、 As specified by qualification level, the welding inspector shall, at a minimum, be able to perform thetasks listed in Table 1. This table does not restrict inspectors from performing tasks above their qualification level if theiremployer determines the inspector has the necessary skills to perform

40、those higher level tasks (see 1.3).1ANSI Z49.1 and AWS standards are published by the American Welding Society, 8669 Doral Blvd., Suite 130, Doral, FL 33166.3AWS B5.1:2013Table 1Welding Inspection Capabilities Based on Qualification LevelKnowledge and Skills AW I W I S W I(1) prepare reports XXX(2)

41、communicate effectively orally and written X X X(3) understand the fundamentals of SMAW, SAW, OFW, RW, GTAW, FCAW, GMAW, PAW, SW, ESW, and Thermal Spraying, Soldering, Mechanical Cutting, Thermal Cutting/Gouging, Brazing/Braze WeldingXXX(4) understand the fundamentals of VT, MT, UT, PT, RT, LT, qual

42、ity procedures and quality audits/surveillanceXXX(5) understand the fundamentals of welding metallurgy X X(6) understand welding symbols and drawings X X X(7) interpret drawings XXStandards AW I W I S W I(1) verify base material compliance X X X(2) verify filler metal compliance X X X(3) verify fill

43、er metal storage/handling compliance X X X(4) verify inspection records compliance X X X(5) verify proper documentation compliance X X X(6) verify base material and filler metal compatibility X X(7) certify documented results compliance X X(8) verify procedure qualification records compliance X X(9)

44、 verify welding procedure compliance X X(10) verify NDE procedures compliance X XProcedure Qualification AW I W I S W I(1) verify welding equipment appropriateness X X X(2) verify edge preparation compliance X X X(3) verify joint geometry compliance X X X(4) witness procedure qualification XX(5) ver

45、ify welding procedure qualification compliance X X(6) review welding procedures for compliance with code and contract requirements X X(7) write welding procedures XPerformance Qualification AW I W I S W I(1) witness welder performance qualification X X(2) verify welder qualification compliance X X(3

46、) verify welder qualification records compliance X X(4) request welder performance requalification X XProduction AW I W I S W I(1) verify welder qualification appropriateness X X(2) verify production welding compliance X X(3) verify personnel qualifications XX(Continued)4AWS B5.1:2013Inspection AW I

47、 W I S W I(1) perform visual examinations X X X(2) verify examination procedure compliance X X(3) review examination results compliance X X(4) develop visual inspection procedures (before, during, and after welding) X X(5) provide NDE inspection planning and scheduling (before, during, and after a p

48、roject) X X(6) review welding inspection reports XX(7) verify implementation of nondestructive and destructive evaluation methods X X(8) prepare visual inspection requirements X(9) prepare NDE requirements X(10) report investigation results of quality inspection disputes X(11) prepare destructive te

49、sting requirements XSafety AW I W I S W I(1) be knowledgeable of applicable safety requirements X X XQuality Assurance AW I W I S W I(1) perform audits and surveillance XX(2) implement weld inspection quality assurance plans X X(3) prepare weld inspection quality assurance plans X(3) prepare base material control requirements X(4) prepare weld consumable control requirements X(5) prepare audit and surveillance plans X(6) prepare documentation control requirements XProject Management AW I W I S W I(1) review contract requirements XX(2) review vendor proposal compliance X X(3) prepare weld in