ANSI AWS D8.6-2005 Specification for Automotive Resistance Spot Welding Electrodes (Supplement to RWMA Bulletin 16).pdf

1、Specification forAutomotiveResistance SpotWelding ElectrodesAWS D8.6:2005An American National Standard550 N.W. LeJeune Road, Miami, FL 33126AWS D8.6:2005An American National StandardApproved by theAmerican National Standards InstituteSeptember 20, 2005Specification forAutomotive ResistanceSpot Weldi

2、ng ElectrodesSupersedes AWS D8.6-77SAE HS-J1156Prepared by theAmerican Welding Society (AWS) D8 Committee on Automotive WeldingUnder the Direction of theAWS Technical Activities CommitteeApproved by theAWS Board of DirectorsAbstractThis specification outlines the requirements for resistance welding

3、electrodes relating to the automotive welding industry.AWS D8.6:2005iiInternational Standard Book Number: 0-87171-008-0American Welding Society550 N.W. LeJeune Road, Miami, FL 33126 2006 by American Welding SocietyAll rights reservedPrinted in the United States of AmericaPhotocopy Rights. No portion

4、 of this standard may be reproduced, stored in a retrieval system, or transmitted in anyform, including mechanical, photocopying, recording, or otherwise, without the prior written permission of the copyrightowner.Authorization to photocopy items for internal, personal, or educational classroom use

5、only or the internal, personal, oreducational classroom use only of specific clients is granted by the American Welding Society provided that the appropriatefee is paid to the Copyright Clearance Center, 222 Rosewood Drive, Danvers, MA 01923, tel: (978) 750-8400; Internet:.iiiAWS D8.6:2005Statement

6、on the Use of American Welding Society StandardsAll standards (codes, specifications, recommended practices, methods, classifications, and guides) of the AmericanWelding Society (AWS) are voluntary consensus standards that have been developed in accordance with the rules of theAmerican National Stan

7、dards Institute (ANSI). When AWS American National Standards are either incorporated in, ormade part of, documents that are included in federal or state laws and regulations, or the regulations of other govern-mental bodies, their provisions carry the full legal authority of the statute. In such cas

8、es, any changes in those AWSstandards must be approved by the governmental body having statutory jurisdiction before they can become a part ofthose laws and regulations. In all cases, these standards carry the full legal authority of the contract or other documentthat invokes the AWS standards. Wher

9、e this contractual relationship exists, changes in or deviations from requirementsof an AWS standard must be by agreement between the contracting parties.AWS American National Standards are developed through a consensus standards development process that bringstogether volunteers representing varied

10、 viewpoints and interests to achieve consensus. While AWS administers the processand establishes rules to promote fairness in the development of consensus, it does not independently test, evaluate, orverify the accuracy of any information or the soundness of any judgments contained in its standards.

11、AWS disclaims liability for any injury to persons or to property, or other damages of any nature whatsoever, whetherspecial, indirect, consequential or compensatory, directly or indirectly resulting from the publication, use of, or relianceon this standard. AWS also makes no guaranty or warranty as

12、to the accuracy or completeness of any informationpublished herein.In issuing and making this standard available, AWS is not undertaking to render professional or other services for or onbehalf of any person or entity. Nor is AWS undertaking to perform any duty owed by any person or entity to someon

13、eelse. Anyone using these documents should rely on his or her own independent judgment or, as appropriate, seek theadvice of a competent professional in determining the exercise of reasonable care in any given circumstances.This standard may be superseded by the issuance of new editions. Users shoul

14、d ensure that they have the latest edition.Publication of this standard does not authorize infringement of any patent or trade name. Users of this standard acceptany and all liabilities for infringement of any patent or trade name items. AWS disclaims liability for the infringement ofany patent or p

15、roduct trade name resulting from the use of this standard.Finally, AWS does not monitor, police, or enforce compliance with this standard, nor does it have the power to do so.On occasion, text, tables, or figures are printed incorrectly, constituting errata. Such errata, when discovered, are postedo

16、n the AWS web page (www.aws.org).Official interpretations of any of the technical requirements of this standard may only be obtained by sending a request,in writing, to the Managing Director, Technical Services Division, American Welding Society, 550 N.W. LeJeune Road,Miami, FL 33126 (see Annex H).

17、With regard to technical inquiries made concerning AWS standards, oral opinionson AWS standards may be rendered. However, such opinions represent only the personal opinions of the particularindividuals giving them. These individuals do not speak on behalf of AWS, nor do these oral opinions constitut

18、e officialor unofficial opinions or interpretations of AWS. In addition, oral opinions are informal and should not be used as asubstitute for an official interpretation.This standard is subject to revision at any time by the AWS D8 Committee on Automotive Welding. It must be reviewedevery five years

19、, and if not revised, it must be either reaffirmed or withdrawn. Comments (recommendations, additions,or deletions) and any pertinent data that may be of use in improving this standard are required and should be addressedto AWS Headquarters. Such comments will receive careful consideration by the AW

20、S D8 Committee on AutomotiveWelding and the author of the comments will be informed of the Committees response to the comments. Guests areinvited to attend all meetings of the AWS D8 Committee on Automotive Welding to express their comments verbally.Procedures for appeal of an adverse decision conce

21、rning all such comments are provided in the Rules of Operation ofthe Technical Activities Committee. A copy of these Rules can be obtained from the American Welding Society, 550N.W. LeJeune Road, Miami, FL 33126.This page is intentionally blank.ivAWS D8.6:2005vAWS D8.6:2005Personnel*AdvisorAWS D8 Co

22、mmittee on Automotive WeldingJ. C. Bohr, Chair General Motors North AmericaW. H. Brafford, 1st Vice Chair Tuffaloy ProductsD. R. Kolodziej, 2nd Vice Chair Ford Motor CompanyA. M. Alonso, Secretary American Welding SocietyF. Armao The Lincoln Electric CompanyG. Armstrong Dynamic Suspension, Division

23、of MultimaticJ. Dolfi Consultant*J. F. Hinrichs Friction Stir Link, IncorporatedS. H. Lalam Mittal Steel CompanyT. W. Morrissett ConsultantJ. S. Noruk Servo Robotic CorporationJ. P. Osborne DeStaCo IndustriesM. D. Tumuluru U.S. Steel CorporationAWS D8D Subcommittee on Automotive Resistance Spot Weld

24、ingJ. C. Bohr, Chair General Motors North AmericaW. F. Qualls, 1st Vice Chair ConsultantH. Zhang, 2nd Vice Chair University of MichiganA. M. Alonso, Secretary American Welding SocietyI. Accorsi DaimlerChryslerW. H. Brafford Tuffaloy ProductsT. Coon Ford Motor CompanyG. J. Daumeyer Resistance Welders

25、 Equipment and Sales CompanyD. P. Kelly Fusion Welding SolutionsM. Kimchi Edison Welding InstituteM. Kuo Mittal Steel CompanyA. P. Lee DOFASCO, IncorporatedT. W. Morrissett ConsultantT. V. Natale A K Steel CorporationC. J. Orsette RoMan Engineering Services, IncorporatedJ. P. Osborne DeStaCo Industr

26、iesE. Pakalnins DaimlerChryslerW. Peterson Edison Welding InstituteN. S. Scotchmer Huys IndustriesT. Sparschu Candid Logic/Craftline, IncorporatedM. D. Tumuluru U.S. Steel CorporationD. J. Walker Centerline (Windsor) Ltd.AWS Task Force for Document Preparation and RevisionW. H. Brafford Tuffaloy Pro

27、ductsP. Harris Tuffaloy ProductsT. W. Morrissett ConsultantC. Padden Ford Motor CompanyR. Roberts General Motors CorporationThis page is intentionally blank.viAWS D8.6:2005viiAWS D8.6:2005ForewordThis foreword is not a part of AWS D8.6:2005, Specification for Automotive ResistanceSpot Welding Electr

28、odes, but is included for informational purposes only.This specification is designed to supplement RWMA Bulletin 16, Resistance Welding Equipment Standards.Comments and suggestions for the improvement of this standard are welcome. They should be sent to the Secretary,AWS D8 Committee on Automotive W

29、elding, American Welding Society, 550 N.W. LeJeune Road, Miami, FL 33126.Official interpretation of any of the technical requirements of this standard may only be obtained by sending a request, inwriting, to the Managing Director, Technical Services Division, American Welding Society. A formal reply

30、 will beissued after it has been reviewed by the appropriate personnel following established procedures.This page is intentionally blank.viiiAWS D8.6:2005ixAWS D8.6:2005Table of ContentsPage No.PersonnelvForeword viiTable of Contents.ixList of Tables .xiList of Figures.xii1. Scope.12. Normative Refe

31、rences .13. Terms and Definitions.14. Materials 24.1 Wrought and Forged Materials24.2 Material Structure 24.3 Chemical Composition 24.4 Physical Requirements.25. Dimensions and Specifications .25.1 Contact Surfaces 25.2 Water Passages 25.3 Bent Electrodes26. Identification26.1 Markings26.2 Electrode

32、 Identification Systems for AWS RSW Straight and Bent Electrodes.26.3 Electrode Identification System for AWS RSW Cap Electrodes 26.4 Electrode Identification System for AWS RSW Cap-Adaptor Shanks.27. RWMA Tapered and Straight Shank Electrodes.27.1 Standard Tapered Electrodes .27.2 Standard Straight

33、 Electrode Noses 28. RWMA Electrode Caps and Cap-Adaptor Shanks .58.1 Male Cap Electrodes58.2 Cap-Adaptor Shanks for Male Cap Electrodes58.3 Female Cap Electrodes 58.4 Cap-Adaptor Shanks for Female Cap Electrodes 59. Single-Bend Electrodes .59.1 Dimensions for Single-Bend Electrodes59.2 Dimensions f

34、or Water Tubes in Single-Bend Electrodes510. Double-Bend Electrodes .510.1 Dimensions for Double-Bend Electrodes 510.2 Dimensions for Water Tubes in Double-Bend Electrodes 511. Special-Faced Electrodes 512. Single- and Double-Bend Adaptor Shanks for Standard Electrode Caps .512.1 Single-Bend Adaptor

35、 Shanks for Standard Electrode Caps 5xPage No.AWS D8.6:200512.2 Double-Bend Adaptor Shanks for Standard Electrode Caps.513. Engineering Information 5Annex A (Informative)Recommended Electrode Materials for Spot Welding Dissimilar andSimilar Metals.31Annex B (Informative) Standard Gauges for Confirma

36、tion of RWMA “Standard Electrode Tapers” 35Annex C (Informative) Standard Gauges for Confirmation of RWMA “Standard Male CapElectrode Tapers”37Annex D (Informative)Standard Gauges for Confirmation of RWMA “Standard Female CapElectrode Tapers”39Annex E (Informative) Recommended Sizes of Stock RWMA El

37、ectrode Numbers and Welding FaceDiameters for Use at Various Welding Force Ranges 41Annex F (Informative) Cap Electrodes and Cap Electrode Adaptor Conventions in Common Usage byAutomotive Companies.43Annex G (Informative)Female Cap Electrodes and Adaptor Conventions in Common Usage byAutomotive Comp

38、anies.71Annex H (Informative)Guidelines for the Preparation of Technical Inquiries 81List of AWS Documents on Automotive Welding.83xiAWS D8.6:2005List of TablesTable Page No.1 Chemical Compositions of RWMA Materials.32 Minimum Mechanical and Physical Properties for RWMA Copper Alloys .43 Coding for

39、Standard Straight Electrodes .74 Coding for Single-Bend Electrodes .85 Coding for Double-Bend Electrodes96 Coding for Standard Male Cap Electrodes 107 Coding for Standard Female Cap Electrodes.118 Coding for Straight Cap-Adaptor Shanks for Male Electrode Caps129 Coding for Single-Bend Adaptor Shanks

40、 for Male Electrode Caps 1310 Coding for Double-Bend Adaptor Shanks for Male Electrode Caps.1411 Coding for Straight Cap-Adaptor Shanks for Female Electrode Caps 1512 Coding for Single-Bend Adaptor Shanks for Female Electrode Caps.1613 Coding for Double-Bend Adaptor Shanks for Female Electrode Caps

41、.1714 Standard Dimensions for Straight Electrodes, Tapers, and Water Holes 1815 Standard Dimensions for Standard Straight Electrode Noses2016 Standard Dimensions for Male Cap Electrodes .2117 Standard Dimensions for Straight Cap-Adaptor Shanks for Male Cap Electrodes .2318 Standard Dimensions for Fe

42、male Cap Electrodes2519 Standard Dimensions for Straight Cap-Adaptor Shanks for Female Cap Electrodes2720 Water Tube Specifications for Tubes Inserted in Single- and Double-Bend Electrodes(not part of RWMA standards) 2921 Double-Bend Electrodes Listed by the RWMA 29F.1 Standard for Male Cap Electrod

43、es .47F.1M Standard for Male Cap Electrodes .47F.2 Standard for Male Cap Electrode and Adaptor Shank.54F.2M Standard for Male Cap Electrode and Adaptor Shank.55F.3 Standard for Increased Water Flow Male Cap Electrodes.63F.3M Standard for Increased Water Flow Male Cap Electrodes.63F.4 Standard for Fe

44、male Cap Electrodes67F.4M Standard for Female Cap Electrodes67F.5 Standard for Straight Adaptors for Type “F” Female Cap Electrodes.70F.5M Standard for Straight Adaptors for Type “F” Female Cap Electrodes.70G.1 Standard for Straight Adaptor for Female Cap Electrodes 74G.1M Standard for Straight Adap

45、tor for Female Cap Electrodes 74G.2 Standard for Straight Adaptors for RWMA #4 Female Cap Electrodes and #1 Special Tapers .76G.2M Standard for Straight Adaptors for RWMA #4 Female Cap Electrodes and #1 Special Tapers .76G.3 Standard for Straight Adapters for RWMA #6 Female Cap Electrodes 78G.3M Sta

46、ndard for Straight Adapters for RWMA #6 Female Cap Electrodes 78xiiAWS D8.6:2005List of FiguresFigure Page No.1 Electrode Types .72 Single-Bend Electrode Terminology .83 Double-Bend Electrode Terminology94 Male Cap Electrode Types.105 Female Cap Electrode Types.116 Straight Cap-Adaptor Shank for Mal

47、e Cap .127 Single-Bend Cap-Adaptor Shank for Male Cap 138 Double-Bend Cap-Adaptor Shank for Male Cap.149 Straight Cap-Adaptor Shank for Female Cap1510 Single-Bend Cap-Adaptor Shank for Female Cap.1611 Double-Bend Cap-Adaptor Shank for Female Cap.1712 Standard for Straight Electrodes1913 Nose Configu

48、rations for Standard Straight Electrodes2014 Standard Male Cap Electrodes.2215 Cap-Adaptor Shanks for Male Cap Electrodes2416 Standard Female Cap Electrodes.2617 Cap-Adaptor Shanks for Female Cap Electrodes 28F.1 Male Cap ElectrodesOrdering Codes 44F1.M Male Cap ElectrodesOrdering Codes 45F.2 Male C

49、ap Electrode Dimensions .46F.2M Male Cap Electrode Dimensions .46F.3 Male Cap Electrode Nose Descriptions.48F.3M Male Cap Electrode Nose Descriptions.49F.4 Male Cap Electrode Adaptor ShanksOrdering Codes .50F.4M Male Cap Electrode Adaptor ShanksOrdering Codes .51F.5 Male Cap Electrode Adaptor ShanksDimensional Specifications.52F.5M Male Cap Electrode Adaptor ShanksDimensional Specifications.53F.6 3/4 in Increased Water Flow Male Cap ElectrodesOrdering Codes57F.6M 19 mm Increased Water Flow Male Cap ElectrodesOrdering Codes59F.7 3/4 in Increased Water Flow Male Cap Electrodes