ANSI ESTA E1.6-1-2012 Entertainment Technology - Powered Hoist Systems (Formerly PLASA E1.6-1).pdf

1、 ANSI E1.6-1 2012 Entertainment TechnologyPowered Hoist Systems Document number Rig/2006-2011r5 blank page ANSI E1.6-1 2012 Entertainment TechnologyPowered Hoist Systems Copyright 2017 ESTA. All rights reserved. Rig/2006-2011r5 Approved as an American National Standard by the ANSI Board of Standards

2、 Review on 16 October 2012. This standard was originally published when the Entertainment Services and Technology Association was operating under the name of PLASA North America. ESTA has reverted to its original name, and this document has been rebranded with the current corporate name and logo. No

3、 changes have been made to the contents of the standard. page i NOTICE and DISCLAIMER ESTA does not approve, inspect, or certify any installations, procedures, equipment or materials for compliance with codes, recommended practices or standards. Compliance with a ESTA standard or an American Nationa

4、l Standard developed by ESTA is the sole and exclusive responsibility of the manufacturer or provider and is entirely within their control and discretion. Any markings, identification or other claims of compliance do not constitute certification or approval of any type or nature whatsoever by ESTA.

5、ESTA neither guarantees nor warrants the accuracy or completeness of any information published herein and disclaims liability for any personal injury, property or other damage or injury of any nature whatsoever, whether special, indirect, consequential or compensatory, directly or indirectly resulti

6、ng from the publication, use of, or reliance on this document. In issuing and distributing this document. In issuing this document, ESTA does not either (a) undertake to render professional or other services for or on behalf of any person or entity, or (b) undertake any duty to any person or entity

7、with respect to this document or its contents. Anyone using this document should rely on his or her own independent judgment or, as appropriate, seek the advice of a competent professional in determining the exercise of reasonable care in any given circumstance. Published by: Entertainment Services

8、and Technology Association 630 Ninth Avenue, Suite 609 New York, NY 10036 USA Phone: 1-212-244-1505 Fax: 1-212-244-1502 Email: standardsesta.org page ii The ESTA Technical Standards Program The ESTA Technical Standards Program was created to serve the ESTA membership and the entertainment industry i

9、n technical standards related matters. The goal of the Program is to take a leading role regarding technology within the entertainment industry by creating recommended practices and standards, monitoring standards issues around the world on behalf of our members, and improving communications and saf

10、ety within the industry. ESTA works closely with the technical standards efforts of other organizations within our industry, including USITT and VPLT, as well as representing the interests of ESTA members to ANSI, UL, and the NFPA. The Technical Standards Program is accredited by the American Nation

11、al Standards Institute. The Technical Standards Council (TSC) was established to oversee and coordinate the Technical Standards Program. Made up of individuals experienced in standards-making work from throughout our industry, the Council approves all projects undertaken and assigns them to the appr

12、opriate working group. The Technical Standards Council employs a Technical Standards Manager to coordinate the work of the Council and its working groups as well as maintain a “Standards Watch” on behalf of members. Working groups include: Control Protocols, Electrical Power, Event Safety, Floors, F

13、og and Smoke, Followspot Position, Photometrics, Rigging, and Stage Lifts. ESTA encourages active participation in the Technical Standards Program. There are several ways to become involved. If you would like to become a member of an existing working group, as have over four hundred people, you must

14、 complete an application which is available from the ESTA office. Your application is subject to approval by the working group and you will be required to actively participate in the work of the group. This includes responding to letter ballots and attending meetings. Membership in ESTA is not a req

15、uirement. You can also become involved by requesting that the TSC develop a standard or a recommended practice in an area of concern to you. The Rigging Working Group, which authored this Standard, consists of a cross section of entertainment industry professionals representing a diversity of intere

16、sts. ESTA is committed to developing consensus-based standards and recommended practices in an open setting. page iii Contact Information Technical Standards Manager Karl G. Ruling Entertainment Services and Technology Association 630 Ninth Avenue, Suite 609 New York, NY 10036 USA 1-212-244-1505 kar

17、l.rulingesta.org Assistant Technical Standards Manager Erin Grabe Entertainment Services and Technology Association 630 Ninth Avenue, Suite 609 New York, NY 10036 USA 1-212-244-1505 erin.grabeesta.org Technical Standards Council Chairpersons Mike Garl Mike Garl Consulting LLC 1-865-389-4371 Mike Wo

18、od Mike Wood Consulting LLC 1-512-288-4916 Rigging Working Group Chairpersons Bill Sapsis Sapsis Rigging, Inc. 1-215-228-0888 x206 billsapsis- Christine Kaiser Syracuse Scenery Stage Technologies Group; CP Tray Allen; James Thomas Engineering, Inc.; MP Dana Bartholomew; Fisher Technical Services, I

19、nc.; CP William Beautyman; Limelight Productions, Inc.; DR Keith Bohn; Vitec Group plc; MP Ron Bonner; PLASA EU; G William Bradburn; Aerial Arts, Inc.; U Vincent J. Cannavale; Motion Laboratories; CP Joseph Champelli; ZFX Flying Inc.; CP Benjamin Cohen; Reed Rigging, Inc.; DR William Conner; Amer. S

20、ociety of Theatre Consultants; DE Kimberly Corbett; Schuler Shook; DE Stu Cox; ZFX Flying Inc.; CP Dan Culhane; SECOA; CP Bruce Darden; Rigging Innovators, Inc.; CP Don Dimitroff; Vitec Group plc; MP Brad Dittmer; Stage Labor of the Ozarks; U Scott Fisher; Fisher Technical Services, Inc.; CP Adrian

21、Forbes-Black; Total Structures Inc.; MP Howard Forryan; Harting KGAA; G Eric Foster; Hall Associates Flying Effects; CP Mike Garl; Vitec Group plc; MP Ed Garstkiewicz; Harting KGAA; G Ethan William Gilson; Advanced Lighting and Production Services; U William B. Gorlin; M.G. McLaren, P.C.; G Jerry Go

22、rrell; Theatre Safety Programs; G Pat Grenfell; Mainstage Theatrical Supply; DR Joshua Grossman; Schuler Shook; DE Joel A. Guerra; Texas Scenic Company; DR Donald Halchak; Mountain Productions Inc.; DR Rod Haney; I.A.T.S.E. Local 891; U Tim Hansen; Oasis Stage Werks; DR Pete Happe; Walt Disney Compa

23、ny; U Greg Hareld; Kleege Industries; U Herb Hart; Columbus McKinnon Corp.; MP Peter Herrmann; Motion Laboratories; CP David Herrmann; Motion Laboratories; CP Donald Hoffend III; Avista Designs, LLC; G Donald A. Hoffend Jr.; Avista Designs, LLC; G Wendy Holt; Alliance of Motion Picture and Televisio

24、n Producers; G Christine L. Kaiser; Syracuse Scenery DR Rodney F. Kaiser; Wenger Corp.; CP Theresa Kelley; Total Structures Inc.; MP Kandie Koed; Total Structures Inc.; MP Jerald Kraft; SECOA; CP Edwin S. Kramer; I.A.T.S.E. Local 1; U Kyle Kusmer; Steven Schaefer Associates; G Roger Lattin; I.A.T.S.

25、E. Local 728; U page v Michael Lichter; Electronic Theatre Controls, Inc.; MP Dan Lisowski; University of Wisconsin - Madison; U Joseph McGeough; Foy Inventerprises, Inc.; CP Orestes Mihaly; Production Resource Group; DR John (Jack) Miller; I Weiss; CP Jeff T. Miller; Walt Disney Company; U Rick Mon

26、tgomery; R MP Reid Neslage; H MP Mark Newlin; Xtreme Structures and Fabrication; MP James Niesel; Arup; DE Richard J. Nix; Steven Schaefer Associates; G Shawn Nolan; Production Resource Group; DR Tracy Nunnally; Hall Associates Flying Effects; CP Edward A. (Ted) Paget; Daktronics Inc. CP Miriam Pasc

27、hetto; Geiger Engineers; G Rocky Paulson; Freeman Companies; DR Troy Post; R MP Woody Pyeatt; A V Pro, Inc.; DR John Ringelman; Freeman Companies; DR Rick Rosas; Texas Scenic Company; DR Shawn Sack; Columbus McKinnon Corp.; MP Bill Sapsis; Sapsis Rigging, Inc.; U Stephen G. Surratt; Texas Scenic Com

28、pany; DR Peter V. Svitavsky; Wenger Corp.; CP Harvey Sweet; Electronic Theatre Controls, Inc.; MP Will Todd; Vitec Group plc; MP Elmer Veith; Total Structures, Inc.; MP Steve Walker; Steve A. Walker G Charlie Weiner; Charlie Weiner; U Michael Wells; Xtreme Structures and Fabrication; MP Marty Wesstr

29、om; Mountain Productions Inc.; DR Jeff Wilkowski; Thern, Inc.; MP Frank Willard; Syracuse Scenery DR R. Duane Wilson; Amer. Society of Theatre Consultants; DE Robert Young; Arup; DE Art Zobal; Columbus McKinnon Corp.; MP Observer (non-voting) members: Brent Armstong; U William Ian Auld; Auld Enterta

30、inment; U Warren A. Bacon; U Rinus Bakker; Rhino Rigs B.V.; G Robert Barbagallo; Solotech Inc.; DR Roger Barrett; Star Events Group Ltd.; DR F. Robert Bauer; F.R. Bauer G Maria Bement; MGM Grand; U Roy Bickel; G Lee J. Bloch; Bloch Design Group, Inc.; G David Bond; Show Restraint Ltd.; U Louis Bradf

31、ield; Louis Bradfield; U Buddy Braile; Bestek Lighting U Barry Brazell; U Andr Broucke; G David M. Campbell; Geiger Engineers; G Michael J. Carnaby; Mikan Theatricals; DR Daniel J. Clark; Clark-Reder Engineering, Inc.; G page vi Ian Coles; Total Structures, Inc.; MP Gregory C. Collis; I.A.T.S.E. Loc

32、al 16; G Randall W. A. Davidson; Risk International U Robert Dean; ZFX Flying Inc.; DR Franois Deffarges; Nexo; MP Cristina Delboni; Feeling Structures; MP Jim Digby; Linkin Park Touring/The Collective; U Noga Eilon-Bahar; Eilon Engineering Industrial Weighing Systems; MP James B. Evans; Mountain Pr

33、oductions Inc.; DR Tim Franklin; Theta-Consulting; G Luca Galante; Alfa System Sas; CP Rand Goddard; W.E. Palmer Co.; CP Reuben Goldberg; Technic Services; U Thomas M. Granucci; San Diego State University; U Robert A. Grenier Jr.; Ocean State Rigging Systems Inc.; DR Sean Harding; High Output, Inc.;

34、 G Dean Hart; Freeman Companies; U Ben Hayes; Freedom Flying; G Marc Hendriks; Prolyte; MP Ted Hickey; OAP Audio Products; MP Chris Higgs; Total Solutions Group; G Daniel Lynn Houser; Real Rigging Solutions, LLC; U Jay O. Glerum; Jay O. Glerum Wes Jenkins; Down Stage Right Industries; CP Joseph Jere

35、my; Niscon Inc.; CP Peter Johns; Total Structures, Inc.; MP Ted Jones; Chicago Spotlight, Inc.; U Kent H. Jorgensen; IATSE Local 80; G Gary Justesen; Oasis Stage Werks; DR John Kaes; U JoAnna Kamorin-Lloyd; Vincent Lighting Systems; U Nevin Kleege; Kleege Industries; U Ken Lager; Pook, Diemont DR Jo

36、n Lagerquist; South Coast Repertory; U Eugene Leitermann; Theatre Projects Consultants, Inc.; G Jon Lenard; Applied Electronics; MP John Van Lennep; Theatrix Inc.; DR Mylan Lester; Creation Logics Ltd.; U Baer Long; Act 1 Rigging Inc.; G Dennis J. Lopez; Automatic Devices Co.; MP Darren Lucier; Nort

37、h Guard Fall protection Inc.; U Sam Lunetta; Michael Andrews; DR Aleksandrs Lupinskis; Real Rigging Solutions, LLC; U Gary Mardling; Kish Rigging; DR Chuck McClelland; Jeamar Winches Inc.; MP Richard C. Mecke; Texas Scenic Company; DR Hank Miller; W.E. Palmer Co.; CP Shaun Millington; SEW-Eurodrive,

38、 Inc.; MP Timothy Mills; Geiger Engineers; G Scott Mohr; R G Martin Moore; G John “Andrew“ Munro; animaenagerie; U Bob Murphy; Occams Razor Technical Services; G Steve Nelson; Educational Theatre Association; U Rikki Newman; Rikki Newman; U page vii Michael Patterson; Pook Diemont CP G. Anthony Phil

39、lips; I.A.T.S.E. Local 16; U Michael Powers; Central Lighting DR Kurt Pragman; Pragman Associates, LLC; G Michael Reed; Reed Rigging, Inc.; DR Mark Riddlesperger; LA ProPoint, Inc.; CP Timo Risku; Akumek; DE Jean-Philippe Robitaille; Show Distribution Group, Inc.; DR Michael L. Savage, Sr.; Middle D

40、ept. Inspection Agency, Inc.; G Peter A. Scheu; Scheu Consulting Services, Inc.; G Peter “Punch“ Christian Schmidtke Hollywood Lighting, Inc.; DR William Scott Sloan; U Monica Skjonberg; Skjonberg Controls, Inc.; CP Knut Skjonberg; Skjonberg Controls, Inc.; CP John C. Snook; Thermotex Industries Inc

41、.; CP Rob Stevenson; SEW-Eurodrive, Inc.; MP Joachim Stoecker; CAMCO GmbH; MP Andy Sutton; AFX UK Ltd.; U Katherine Tharp; LA ProPoint, Inc.; CP Stephen Vanciel; U Bill Waters; Conductix-Wampfler; MP Michael G. Wiener; Aerial Rigging U Jiantong Wu; Beijing Special Engineering Design G Interest categ

42、ory codes: CP = custom-market producer DE = designer DR = dealer rental company G = general interest MP = mass-market producer U = user ANSI E1.6-1 - 2012, Entertainment TechnologyPowered Hoist Systems Rig/2006-2011r5 viii 2017 ESTA Table of contents 1 Scope 1 2 References .1 3 Definitions .1 4 Risk

43、 assessment and risk reduction .3 5 General design requirements .4 6 Mechanical design 5 6.1 General requirements .5 6.2 Power transmission components 5 6.2.1 Design factors.5 6.2.2 Motors .5 6.2.3 Load securing devices 5 6.2.4 Drive sprockets .6 6.2.5 Wire rope drums .6 6.2.6 Power screw drives 6 6

44、.2.7 Hydraulic systems 6 6.3 Hoist frames and static load bearing components 7 6.4 Lifting media 7 6.4.1 General .7 6.4.2 Lifting media terminations 7 6.4.3 Wire rope 8 6.4.4 Roller Chain 8 6.5 Blocks 8 6.6 Load carrying devices .9 6.7 Guarding .9 7 Electrical equipment and control systems 9 7.1 Gen

45、eral .9 7.2 Control functions 10 7.3 Safety functions and devices . 10 7.4 Performance of safety devices . 11 7.4.1 General 11 7.4.2 Emergency stop system (E-stop) 11 7.4.3 Limit switches 12 7.4.4 Additional sensors . 12 7.5 Interlock devices 12 8 Manuals . 13 8.1 General 13 8.2 Operation . 13 8.3 M

46、aintenance . 13 9 Labeling, marking and signage 13 10 Installation 14 11 Inspection and testing 14 11.1 General requirements 14 11.2 Inspection procedures 14 11.3 Testing procedures 15 11.4 Documentation . 15 12 Maintenance 15 ANNEX A, Supplemental information 16 ANNEX B, Examples of hazards and haz

47、ardous situations 25 ANNEX C, Risk assessment and risk reduction example . 27 ANNEX D, Risk assessment publications . 32 ANSI E1.6-1 - 2012, Entertainment TechnologyPowered Hoist Systems Rig/2006-2011r5 1 2017 ESTA 1 Scope This standard establishes requirements for the design, manufacture, installat

48、ion, inspection, and maintenance of powered hoist systems for lifting and suspension of loads for performance, presentation, and theatrical production. This standard does not apply to the structure to which the hoist is attached, attachment of loads to the load carrying device, systems for flying pe

49、ople, welded link chain hoists, and manually powered hoists. The provisions of this standard are not intended to prohibit any design, materials, or methods of fabrication, provided that any such alternative is at least the equivalent of that described in this standard in quality, strength, and effectiveness. (See Annex note.) 2 References All equipment shall be manufactured to comply with this standard and any applicable codes or jurisdictional regulations where the requirements of such codes or regulation