ANSI HI HYDRAUL HI 2.4-2014 Rotodynamic (Vertical) Operations (A107) for Manuals Describing Installation Operation and Maintenance (B107).pdf

1、6 Campus DriveFirst Floor NorthParsippany, New Jersey07054-4406 www.Pumps.org ANSI/HI2.4-2014ANSI/HI 2.4-2014American National Standard forRotodynamic Vertical Pumpsfor Manuals Describing Installation, Operation, and MaintenanceThis page intentionally blank.Hydraulic Institute Standards, Copyright 1

2、997-2014, All Rights ReservedANSI/HI 2.4-2014American National Standard forRotodynamic Vertical Pumpsfor Manuals Describing Installation,Operation, and MaintenanceSponsorHydraulic Institute www.Pumps.org Approved May 16, 2014American National Standards Institute, Inc.Hydraulic Institute Standards, C

3、opyright 1997-2014, All Rights ReservedApproval of an American National Standard requires verification by ANSI that therequirements for due process, consensus and other criteria for approval have been metby the standards developer.Consensus is established when, in the judgement of the ANSI Board of

4、StandardsReview, substantial agreement has been reached by directly and materially affectedinterests. Substantial agreement means much more than a simple majority, but not nec-essarily unanimity. Consensus requires that all views and objections be considered,and that a concerted effort be made towar

5、d their resolution.The use of American National Standards is completely voluntary; their existence doesnot in any respect preclude anyone, whether he has approved the standards or not,from manufacturing, marketing, purchasing, or using products, processes, or proce-dures not conforming to the standa

6、rds.The American National Standards Institute does not develop standards and will in nocircumstances give an interpretation of any American National Standard. Moreover, noperson shall have the right or authority to issue an interpretation of an AmericanNational Standard in the name of the American N

7、ational Standards Institute. Requestsfor interpretations should be addressed to the secretariat or sponsor whose nameappears on the title page of this standard.CAUTION NOTICE: This American National Standard may be revised or withdrawn atany time. The procedures of the American National Standards In

8、stitute require thataction be taken periodically to reaffirm, revise, or withdraw this standard. Purchasers ofAmerican National Standards may receive current information on all standards by call-ing or writing the American National Standards Institute.Published ByHydraulic Institute6 Campus Drive, F

9、irst Floor NorthParsippany, NJ 07054-4406www.Pumps.org Copyright 2014 Hydraulic InstituteAll rights reserved.No part of this publication may be reproduced in any form, in an electronic retrieval system or otherwise, without prior written permission of the publisher.Printed in the United States of Am

10、ericaISBN 978-1-935762-25-6AmericanNationalStandardRecycledpaperHydraulic Institute Standards, Copyright 1997-2014, All Rights ReservediiiContentsPageForeword . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

11、 . . . . . . . . . . v2.4 Manuals describing installation, operation, and maintenance . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12.4.1 Introduction . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

12、. . 12.4.2 Scope . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12.4.3 Standard outline for IOM manuals. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

13、. 1Appendix A Installation, operation, and maintenance manual reference information . . . . . . . . . . . . . . . . . . . . 4A.1 Introduction and safety . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4A.1.1 Marking and approvals (U

14、L, CSA, NSF, CE, ATEX, etc.). . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4A.1.2 Safety . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4A.2 Transport and storage. . . . . . . . . . . . .

15、. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12A.2.1 Transport and handling requirements. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12A.2.2 Rigging and lifting (for lineshaft-style pumps types VS1, VS2, VS3,

16、 VS6, and VS7) . . . . . . . . . . 12A.2.3 Receipt, inspection, and damage reporting . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .13A.2.4 Unpacking. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

17、 . . . . . . . . 13A.2.5 Storage . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13A.2.6 Disposal of packaging materials . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

18、 . . . . . 15A.3 Product description . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 15A.3.1 Configuration. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

19、. . . . 15A.3.2 Nomenclature . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 16A.3.3 Auxiliaries . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

20、 . . . . . 16A.3.4 Support systems . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 16A.4 Installation. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

21、 . . . . . 16A.4.1 Factory support requirements. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 16A.4.2 Location . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

22、. . 16A.4.3 Foundation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 18A.4.4 Rigging and lifting . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

23、 . . 19A.4.5 Baseplate . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 19A.4.6 Piping and connections. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

24、 20A.4.7 Clearance setting . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 25A.4.8 Alignment . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

25、 25A.4.9 Lubrication, priming, and cooling systems . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 28A.4.10 Electrical . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 28A.4.11

26、Control, monitoring, and alarm equipment . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 28A.5 Commissioning, start-up, operation, and shut-down. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29A.5.1 Lubrication . . . . . . . . . . . . . . .

27、. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29Hydraulic Institute Standards, Copyright 1997-2014, All Rights ReservedivA.5.2 Rotation. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

28、 . . . . . . . . . . . . . . 29A.5.3 Guarding . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 30A.5.4 Start-up considerations. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

29、 . . . . . . . . . . . . . 30A.5.5 Start-up, operation, and shut-down. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 32A.6 Maintenance . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

30、 . . . . . . 36A.6.1 Schedule. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 36A.6.2 Recommended spare parts. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

31、. . 37A.6.3 Consumables . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 38A.6.4 Required tools and fixtures . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 38A.

32、6.5 Fastener torques, rotation direction, and sequence . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 38A.6.6 Pump decontamination . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 38A.6.7 Disassembly . . . . . .

33、. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 39A.6.8 Inspection . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 39A.6.9 Assembly . . . . . .

34、. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 39A.6.10 Auxiliary equipment. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 40A.7 Troubleshooting guide .

35、. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 40A.7.1 Hydraulic performance . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 40A.7.2 Mechanical . . . . . . . . . . . . .

36、 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 43A.7.3 Electrical . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 43A.8 Parts listing and cross-sectiona

37、l drawings . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .43A.9 Certification. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 43A.9.1 Why product certification matters . . . . . . .

38、 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 43Appendix B Index . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 44FiguresA.1 Identification plate . . . . . . . . . .

39、. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 15A.2 Typical deep-well type installation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 17A.3 Typical foundation bolt, l

40、eveling screw, and grout details. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 18A.4 Pump system with eccentric reducer in suction pipe . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 21A.5 Pump system with expansion joint in discharge p

41、ipe . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 23A.6 Reverse runaway speed ratio versus specific speed (metric and US customary units) . . . . . . . . . . . . . . . 29A.7 Packed-type stuffing box. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

42、. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 31Hydraulic Institute Standards, Copyright 1997-2014, All Rights ReservedvForeword (Not part of Standard)ScopeThe purpose and aims of the Institute are to promote the continued growth of pump knowledge for the interest ofpump manufacturers

43、and to further the interests of the public in such matters as are involved in manufacturing,engineering, distribution, safety, transportation and other problems of the industry, and to this end, among otherthings:a) To develop and publish standards for pumps;b) To collect and disseminate information

44、 of value to its members and to the public;c) To appear for its members before governmental departments and agencies and other bodies in regard to mat-ters affecting the industry;d) To increase the amount and to improve the quality of pump service to the public;e) To support educational and research

45、 activities;f) To promote the business interests of its members but not to engage in business of the kind ordinarily carried onfor profit or to perform particular services for its members or individual persons as distinguished from activitiesto improve the business conditions and lawful interests of

46、 all of its members.Purpose of Standards1) Hydraulic Institute Standards are adopted in the public interest and are designed to help eliminate misun-derstandings between the manufacturer, the purchaser, and/or the user and to assist the purchaser inselecting and obtaining the proper product for a pa

47、rticular need.2) Use of Hydraulic Institute Standards is completely voluntary. Existence of Hydraulic Institute Standardsdoes not in any respect preclude a member from manufacturing or selling products not conforming to theStandards.Definition of a Standard of the Hydraulic InstituteQuoting from Art

48、icle XV, Standards, of the By-Laws of the Institute, Section B:“An Institute Standard defines the product, material, process or procedure with reference to one or more of thefollowing: nomenclature, composition, construction, dimensions, tolerances, safety, operating characteristics,performance, qua

49、lity, rating, testing and service for which designed.”Comments from usersComments from users of this standard will be appreciated to help the Hydraulic Institute prepare even more usefulfuture editions. Questions arising from the content of this standard may be sent to the Technical Director of theHydraulic Institute. The inquiry will then be directed to the appropriate technical committee for provision of a suit-able answer.If a dispute arises regarding the content of an Institute Standard or an answer provided by the Institute to a ques-tion such as indicated above,