ANSI ICEA S-100-685-2016 THERMOPLASTIC INSULATED AND JACKETED TELECOMMUNICATIONS STATION WIRE FOR INDOOR OUTDOOR USE.pdf

1、 STANDARD FOR THERMOPLASTIC INSULATED AND JACKETED TELECOMMUNICATIONS STATION WIRE FOR INDOOR/OUTDOOR USE ANSI/ICEA S-100-685-2016 2016 by INSULATED CABLE ENGINEERS ASSOCIATION, Inc. ANSI/ICEA S-100-685-2016 ANSI/ICEA S-100-685-2016 STANDARD FOR THERMOPLASTIC INSULATED AND JACKETED TELECOMMUNICATION

2、S STATION WIRE FOR INDOOR/OUTDOOR USE Publication S-100-685 Published By INSULATED CABLE ENGINEERS ASSOCIATION, INC. 2016 by ICEA Approved March 3, 2015 by Insulated Cable Engineers Association, Inc. Approved March 28, 2016 by American National Standards Institute ANSI/ICEA S-100-685-2016 ANSI/ICEA

3、 S-100-685-2016 (page intentionally left blank)ANSI/ICEA S-100-685-2016 i Copyrighted by the ICEA Contents may not be reproduced in any form without permission of the INSULATED CABLE ENGINEERS ASSOCIATION, INC. Copies of this publication may be obtained from: IHS 15 Inverness Way East Englewood, CO

4、80112-5776 USA Telephone: (800) 854-7179 ANSI/ICEA S-100-685-2016 ii NOTICE AND DISCLAIMER The information in this publication was considered technically sound by the consensus of persons engaged in the development and approval of the document at the time it was developed. Consensus does not necess

5、arily mean that there is unanimous agreement among every person participating in the development of this document. The Insulated Cable Engineers Association, Inc. (ICEA) standards and guideline publications, of which the document contained herein is one, are developed through a voluntary consensus s

6、tandards development process. This process brings together persons who have an interest in the topic covered by this publication. While ICEA administers the process and establishes rules to promote fairness in the development of consensus, it does not independently test, evaluate, or verify the accu

7、racy or completeness of any information or the soundness of any judgements contained in its standards and guideline publications. ICEA disclaims liability for personal injury, property, or other damages of any nature whatsoever, whether special, indirect, consequential, or compensatory, directly or

8、indirectly resulting from the publication, use of, application, or reliance on this document. ICEA disclaims and makes no guaranty or warranty, expressed or implied, as to the accuracy or completeness of any information published herein, and disclaims and makes no warranty that the information in th

9、is document will fulfill any of your particular purposes or needs. ICEA does not undertake to guarantee the performance of any individual manufacturer or sellers products or services by virtue of this standard or guide. In publishing and making this document available, ICEA is not undertaking to ren

10、der professional or other services for or on behalf of any person or entity, nor is ICEA undertaking to perform any duty owed by any person or entity to someone else. Anyone using this document should rely on his or her own independent judgement or, as appropriate, seek the advice of a competent pro

11、fessional in determining the exercise of reasonable care in any given circumstances. Information and other standards on the topic covered by this publication may be available from other sources, which the user may wish to consult for additional views or information not covered by this publication. I

12、CEA has no power, nor does it undertake to police or enforce compliance with the contents of this document. ICEA does not certify, test, or inspect products, designs, or installations for safety or health purposes. Any certification or other statement of compliance with any health or safety-related

13、information in this document shall not be attributable to ICEA and is solely the responsibility of the certifier or maker of the statement. ANSI/ICEA S-100-685-2016 iii FOREWORD (This Foreword is not part of this Standard) ICEA Standards are adopted in the public interest and are designed to elimina

14、te misunderstanding between the manufacturer and user and to assist the user in selecting and obtaining proper products for his particular need. Existence of an ICEA Standard does not in any respect preclude the manufacture or use of products not conforming to the Standard. The user of this Standard

15、 is cautioned to observe any applicable health or safety regulations and rules relative to the manufacture and use of cable made in conformity with this Standard. This Standard hereafter assumes that only properly trained personnel using suitable equipment will perform manufacture, testing, installa

16、tion and maintenance of cables defined by this Standard. Requests for interpretation of this ICEA Standard must be submitted in writing (hard copy, email, or fax) to the Insulated Cable Engineers Association to the ICEA Secretary. The mailing address of ICEA Headquarters and a Contact link are shown

17、 on the ICEA web site: An official written interpretation will be provided. The members of the ICEA Communications Division, Copper Section, Working Group 685, who participated in this project, were: WG Chairman: Tim West G. L. Dorna R.Gould Ron Stanko ANSI/ICEA S-100-685-2016 iv (page intentionall

18、y left blank)ANSI/ICEA S-100-685-2016 v TABLE OF CONTENTS CONTENTS: SECTION PAGE 1. GENERAL 1.1 Purpose 1 1.2 Scope 1 1.3 Options and Information 1 1.4 Units and Tolerances 2 1.5 References . 2 1.6 Quality Assurance . 2 1.7 Safety Considerations . 3 1.8 Installation Precautions . 3 2. CONDUCTORS 2.1

19、 Requirements . 4 2.2 Factory Joints . 4 3. CONDUCTOR INSULATION 3.1 Insulation Material . 5 3.2 Insulation Dimensions, Colors, and Splices 5 3.3 Insulation Physical Requirements . 5 3.3.1 Adhesion 5 3.3.2 Elongation 5 3.3.3 Compression 5 3.3.4 Cold Bend 5 3.3.5 Shrinkback . 5 3.3.6 Heat Exposure (A

20、ging) . 5 4. CORE ASSEMBLY 4.1 Core Construction . 6 4.2 Color Code 6 4.3 Rip Cord 6 4.4 Shielding System 6 4.4.1 Shielding Materials . 6 4.4.2 Tape Shield Application . 6 4.4.3 Metal Tape Shield Splices 7 4.4.4 Discontinuous Metallic Core Wraps . 7 ANSI/ICEA S-100-685-2016 vi TABLE OF CONTENTS CONT

21、ENTS: SECTION PAGE 5. JACKET 5.1 Jacket Material 8 5.1.1 Heavy Metal Free Jacket . 8 5.1.2 Low Halogen Jacket . 8 5.2 Jacket Thickness 8 5.3 Completed Wire Jacket Requirements 8 5.3.1 Tensile Strength . 8 5.3.2 Elongation 8 5.3.3 Heat exposure (Aging) . 8 5.4 Jacket Color 9 6. ELECTRICAL REQUIREMENT

22、S 6.1 Transmission Classifications . 10 7. COMPLETED WIRE PHYSICAL TESTS 7.1 Cold Bend Test . 11 7.2 Cold Impact Test . 11 7.3 Anvil Test 11 7.4 National Electrical Code 12 7.5 Limited Smoke 12 7.6 Halogen Content . 13 8. MARKING AND PACKAGING 8.1 Identification and Marking . 14 8.1.1 Method of Iden

23、tification 14 8.1.2 Length Marking 14 8.2 Jacket Ink Marking Durability 15 8.3 Packaging . 15 ANSI/ICEA S-100-685-2016 vii TABLE OF CONTENTS CONTENTS: SECTION PAGE TABLES Table 1: Specifications Referenced in this Standard . 16 Table 5-1 Standard Jacket Colors . 9 FIGURES Figure 7-1: Anvil Test Figu

24、re . 12 Figure A-1 Wicking Test Configuration . 18 APPENDICES Appendix A: Test Procedures for Wicking and Hygroscopicity 17 Appendix B: Wire Rip Cord Test 19 Appendix C: Durability of Marking 20 Appendix D: Metallic Tape Splice Breaking Strength, Percent Retention 21 ANNEXES Informative Annex A: Pro

25、duct Guide for ANSI/ICEA S-100-685-2015 A-1 Informative Annex B: ICEA Telecommunications Cable Standards . B-1 ANSI/ICEA S-100-685-2016 viii ACRONYMS, ABBREVIATIONS AND SYMBOLS ANSI American National Standards Institute ASTM American Society for Testing and Materials AWG American Wire Gauge C Degree

26、s of Temperature, Celsius scale, Centigrade CM UL Listing designation for General Purpose Communication Cable CMG UL Listing designation for General Purpose Communication Cable CMR UL Listing designation for Riser Communication Cable CMX UL Listing designation for Communication Cable, Limited Use, D

27、wellings and Raceways EIA Electronic Industries Alliance F Degrees of Temperature, Fahrenheit scale ft foot or feet ICEA Insulated Cable Engineers Association in inch ISO International Organization for Standardization lb pounds lbf pounds of force NFPA National Fire Protection Association NIST Natio

28、nal Institute of Standards and Technology psi pounds per square inch UL Underwriters Laboratories degrees symbol, angle ANSI/ICEA S-100-685-2016 1 THERMOPLASTIC INSULATED AND JACKETED TELECOMMUNICATIONS STATION WIRE FOR INDOOR/OUTDOOR USE SECTION 1 GENERAL 1.1 PURPOSE: The purpose of this Standard i

29、s to establish generic technical requirements that may be referenced by individual telecommunications wire specifications covering thermoplastic insulated and jacketed station wire products for indoor/outdoor application. Because this Standard does not cover all details of individual wire designs, i

30、t cannot be used as a single document for procurement of product. It is intended to be used in conjunction with an individual product specification that provides complete design details for the specific wire type and designates the applicable performance requirements. Such individual product specifi

31、cations may be prepared either by the user or the manufacturer. The procurement specification is left to the discretion of the user of this Standard. 1.2 SCOPE: This Standard covers station wire intended primarily for application on the premises of communications users. The wire is intended for use

32、in transition applications requiring a combination of fire and weather resistance, such as between the point of demarcation (the network interface device/protector) and the telephone termination device within single and multi-family dwellings. Materials, construction and performance requirements are

33、 included in the Standard, together with applicable test procedures. 1.3 OPTIONS AND INFORMATION: This Standard is arranged in Sections covering specific areas of wire requirements and may be referenced as complete Sections or individual paragraphs. All designs covered by this Standard are suitable

34、for indoor/outdoor use. Products covered by this Standard are intended only for operation with voltages and currents normally found in communication systems. Typically, these wires are installed both in exposed areas, e.g., surface mounted to walls or building baseboards, and in concealed areas, e.g

35、., within walls or attics. Station wire covered by this standard is intended for voice, data and low voltage power supply (POE and POE+) transmission and is categorized by electrical transmission characteristics based on existing system requirements and projected application needs. Four categories o

36、f wire performance are: Category 3: Intended for voice and data transmission and whose transmission characteristics are specified for frequencies up to 16 MHz, as specified in ANSI/ICEA S-90-661-2012. Category 5e: Intended for voice and data transmission and whose transmission characteristics are sp

37、ecified for frequencies up to 100 MHz, as specified in ANSI/ICEA S-90-661-2012. ANSI/ICEA S-100-685-2016 2 Category 6: Intended for voice and data transmission and whose transmission characteristics are specified for frequencies up to 250 MHz, as specified in ANSI/NEMA WC 66/ICEA S-116-732-2013. Cat

38、egory 6A: Intended for voice and data transmission and whose transmission characteristics are specified for frequencies up to 500 MHz, as specified in ANSI/NEMA WC 66/ICEA S-116-732-2013. Paragraphs of this Standard where the user may specify a particular option are listed below: 2.1 Requirements 4.

39、2 Color Code 4.3 Rip Cord 5.4 Jacket Color 6.1 Transmission Classifications 7.3 Anvil Test 7.4 National Electrical Code 8.1.2 Length Marking 8.3 Packaging To assist the user in selection of options and to avoid possible misunderstandings between the manufacturer and user, it is suggested that a chec

40、k-off sheet similar to that shown in Informative Annex A be utilized. 1.4 UNITS AND TOLERANCES: SI units (See NIST-SP 811) are specified throughout this Standard except for conductor size. Approximate US equivalents and Fahrenheit temperatures are included for information only. Unless otherwise spec

41、ified, the rounding methods of ASTM E 29 shall be used for determining measurement tolerances. 1.5 REFERENCES: All documents referenced herein are listed in Table 1 with issues and/or dates as indicated. 1.6 QUALITY ASSURANCE: It is the responsibility of the manufacturer to establish a quality assur

42、ance system consistent with ANSI/ISO/ASQ Q9001 or an alternate system acceptable to the user. When the user requires a specific quality assurance program and/or special testing procedures, agreement between the user and the manufacturer should be reached before the order is placed. Requirements shal

43、l be met on every length of completed wire as assured by quality control methods or by 100% testing. The term “completed wire“ refers to a continuous length of finished wire resulting from the last jacketing operation. Properties that shall be tested on every length of completed wire before further

44、processing and/or on every completed wire prior to shipment are listed in the applicable requirements for the designated performance category as specified in ANSI/ICEA S-90-661-2012 (for Category 3 and Category 5e) and ANSI/NEMA WC 66/ICEA S-116-732-2013 (for Category 6 and Category 6A). ANSI/ICEA S

45、-100-685-2016 3 As an exception to these requirements, for product packaged in-line, the tests may be performed at the last assembly operation prior to jacketing. 1.7 SAFETY CONSIDERATIONS: Materials in the wire shall comply with current industry standards and applicable federal, state, or local law

46、s and regulations. The user of this Standard is cautioned to observe any applicable health or safety regulations and rules relative to the manufacture and use of wire made in conformity with this Standard. This Standard hereafter assumes that manufacture, testing, installation, and maintenance of wi

47、res defined by this Standard will be performed only by properly trained personnel using suitable equipment and employing appropriate safety precautions. 1.8 INSTALLATION PRECAUTIONS: As with all transmission media, if recommended cabling precautions and installation methods are not observed, specifi

48、ed transmission capabilities may not be achieved. ANSI/ICEA S-100-685-2016 4 SECTION 2 CONDUCTORS 2.1 REQUIREMENTS: Each conductor shall meet the applicable requirements for the designated performance category as specified in ANSI/ICEA S-90-661-2012 (for Category 3 and Category 5e) and ANSI/NEMA WC

49、66/ICEA S-116-732-2013 (for Category 6 and Category 6A). 2.2 FACTORY JOINTS: Prior to insulating, factory joints, if used, shall meet the applicable requirements for the designated performance category as specified in ANSI/ICEA S-90-661-2012 (for Category 3 and Category 5e) and ANSI/NEMA WC 66/ICEA S-116-732-2013 (for Category 6 and Category 6A) ANSI/ICEA S-100-685-2016 5 SECTION 3 CONDUCTOR INSULATION 3.1 INSULATION MATERIAL: Each conductor shall be insulated with a suitable thermoplastic material which meets the applicabl