1、ANSIjICEA S-105-692-2011 ,. IV.“ STANDARD FOR 600 VOLT SINGLE LAYER THERMOSET INSULATED UTILITY UNDERGROUND DISTRIBUTION CABLES Approved by AMERICAN NATIONAL STANDARDS INSTITUTE September 29,2011 Publication # ANsl/lCEA 5-105-692-2011 2011 by INSULATED CABLE ENGINEERS ASSOCIATION, Inc. AN8I/ICEA 8-1
2、05-692 STANDARD FOR 600 VOLT SINGLE LAYER THERMOSET INSULATED UTILITY UNDERGROUND DISTRIBUTION CABLES Approved as an American National Standard ANSI Approval Date: 9/29/2011 AN51/1CEA Publication 5-105-692-2010 Standard For 600 Volt Single Layer Thermoset Insulated Utility Underground Distribution C
3、ables Developed and Published by Insulated Cable Engineers Association, Inc. Posl Office Box 1568 Carrollton, GA 30112, USA Copyright 2010 by the Insulated Cable Engineers Association, Incorporated. All rights including translation into other languages, reserved under the Universal Copyright Convent
4、ion, the Beme Convention for the Protection of Literary and Artistic Works, and the International and Pan American Copyright Conventions NOTICE AND DISCLAIMER The information in this publication was considered technically sound by the consensus of persons engaged in the development and approval of t
5、he document at the time it was devetoped. Consensus does not necessarily mean that there Is unanimous agreement among every person participating in the development of this document. The tnsutated Cable Engineers Association, tnc. (tCEA) standards and guideline publications, of which the document con
6、tained herein is one, are developed through a voluntary consensus standards development process. This process brings together persons who have an interest in the topic covered by this publication. While tCEA administers the process and establishes rutes to promote fairness in the development of cons
7、ensus, it does not independently test, evatuate, or verify the accuracy or compteteness of any information or the soundness of any judgements contained in its standards and guidetine publications. tCEA disclaims liability for personal injury, property, or other damages of any nature whatsoever, whet
8、her speciat, indirect consequentiat, or compensatory, direclly or indirectly resulting from the publication, use of, apptication, or reliance on this document. ICEA disclaims and makes no guaranty or warranty, expressed or implied, as to the accuracy or compteteness of any information published here
9、in, and disclaims and makes no warranty that the information in this document will futfill any of your particutar purposes or needs. tCEA does not undertake to guarantee the performance of any individuat manufacturer or sellers products or services by virtue of this standard or guide. tn publishing
10、and making this document availabte, tCEA is not undertaking to render professionat or other services for or on behalf of any person or entity, nor is tCEA undertaking to perform any duty owed by any person or entity to someone else. Anyone using this document shoutd rety on his or her own independen
11、t judgement or, as appropriate, seek the advice of a competent professional in determining the exercise of reasonabte care in any given circumstances. tnformation and other standards on the topic covered by this publication may be availabte from other sources, which the user may wish to consult for
12、additional views or information not covered by this publication. ICEA has no power, nor does it undertake to police or enforce compliance with the contents of this document. ICEA does not certify, test, or inspect products, designs, or installations for safety or health purposes. Any certification o
13、r other statement of compliance with any health or safety-related information in this document shall not be attributable to ICEA and is solely the responsibility of the certifier or maker of the statement. Section 1 1.1 1.2 1.3 1.4 1.5 1.6 1.7 1.8 Section 2 2.0 2.1 2.2 2.3 2.4 Sectlon3 3.1 3.2 3.3 3
14、.4 3.5 Section 4 4.1 4.2 Contents Foreword General Scope Construclions Design Options 1.3.1 Conductors 1.3.2 Insulation 1.3.3 Neutral 1.3.4 Assembly Operating Conditions 1.4.1 Normal Service Temperature 1.4.2 Emergency Overload Temperature 1.4.3 Short Circuit Temperature 1.4.4 Rated Voltage Qualific
15、ation Testing Test Methods Standards and Specifications Conductor General Physical and Electrical Properties 2.1.1 Copper Conductors 2.1.2 Aluminum Conductors Conductor Size Units Conductor Diameter Conductor dc Resistance per Unit Length 2.4.1 Direct Measurement of dc Resistance per Unit Length 2.4
16、.2 Calculation of dc Resistance per Unit Length Insulation Insulation Thickness Requirements Separator Electrical Requirements 3.4.1 Insulation Resistance 3.4.2 Voltage Test 3.4.2.1 Single Conductors 3.4.2.2 Twisted Assemblies Physical Requirements Assemblies and Identification Assemblies Identifica
17、tion 4.2.1 Conductor Marking 4.2.2 Insulated Neutral Identification ICEA S-105-692-2011 Page i Page iii 1 1 1 1 1 1 1 2 2 2 2 2 3 3 3 3 4 4 4 4 5 5 5 5 6 13 13 13 13 13 14 14 14 14 16 16 16 16 2011 by the Insulated Cable Engineers Association, Incorporated. ICEA S-105-692-2011 Pageii Section 5 5.1 5
18、.2 5.3 Section 6 6.1 6.2 6.3 6.4 APPENDICES A B C D LIST OF TABLES 2-1 2-2 2-2 (Metric) 2-3 2-3 (Metric) 2-4 2-5 3-1 3-2 6-1 Test Methods Test Temperatures Methods of Measuring Insulation Physical Air Oven Aging Properties Method of Measuring Insulation Hot Creep Qualification Tests Suitability of I
19、nsulation for Use on AC Circuits in Wet Locations 6.1.1 Qualification 6.1.2 Insulation Resistance Stability 6.1.2.1 Minimum Insulation Resistance at Rated Temperature 6.1.2.2 Maximum Rate of Decrease Accelerated Electrical Requirements in Water Sunlight Resistance of Insulations of Colors Other Than
20、 Black 6.3.1 Qualification 6.3.2 Sunlight Resistance 6.3.2.1 Carbon-Arc Weather-O-Meter 6.3.2.2 Xenon-Arc Weather-O-Meter Crush Test for Direct Burial Applications 6.4.1 Qualification English/Metric Conversion Titles and dates of Industry Standards Referenced in This Document Recommended Bending Rad
21、ii for Insulated Conductors and Cable Assemblies C.l Scope C.2 Minimum Bending Radii Minimum Drum Diameters of Reels for Single Conductors and Assemblies Schedule for Establishing Maximum Direct Current Resistance per Unit Length Of Completed Cable Conductors Listed in Table 2-2 Nominal Direct Curre
22、nt Resistance in Ohms per 1000 ft. at 25 C of Solid and Stranded Conductor Nominal Direct Current Resistance in Ohms per Kilometer at 25 C of Solid and Stranded Conductor Nominal Diameters for Aluminum and Copper Conductors Nominal Diameters for Aluminum and Copper Conductors Factors for Determining
23、 Nominal Resistance of Stranded Conductors Weight Increment Factors Conductor Sizes, Insulation Thickness, and Test Voltages Insulation Physical Properties Accelerated Electrical Requirements 2011 by the Insulated Cable Engineers Association, Incorporated. Page 17 17 17 18 18 18 18 19 19 19 20 20 20
24、 20 20 21 21 22 23 25 25 25 25 6 7 8 9 10 11 12 14 15 20 Foreword ICEA 5-105-692-2011 Page iii This standard publication for 600 Volt Single Layer Thennoset Insulated Utility Underground Distribution Cables, ICEA 5-105-692 was developed by the Insulated Cable Engineers Association, Inc. (ICEA) ICEA
25、standards and guides are adopted In the public interest and are designed to eliminate misunderstanding between the manufacturer and the user and to assist the user In selecting and obtaining the proper product for his particular need. Existence of an ICEA standard or guide does not in any respect pr
26、eclude the manufacture or use of products not confonning to the standard or guide. The user of this standard is cautioned to observe any health or safety regulations and rules relative to the manufacture and use of the cable made in conformity with this standard. Request for interpretation of this s
27、tandard must be submiHed in writing to the tnsulated Cable Engineers Association, Inc. Box 1566, Carrollton, Georgia 30112. An official written Interpretation will be provided. Suggestions for improvements gained in the use of this standard will be welcomed by the Association. Copyrighted by ICEA Co
28、ntents may not be reproduced in any form without pennission of the INSULATED CABLE ENGINEERS ASSOCIATION, Inc. Post Office Box 1566 Carrollton, Georgia 30112 USA Telephone: (no) 830-0369 2011 by the Insulated Cable Engineers Association, Incorporated. ICEA 5-105-692-2011 Page Iv 2011 by the Insulale
29、d Cable Engineers Association, Incorporated. 1.1 SCOPE Section 1 GENERAL ICEA 5-105-692-2011 Page 1 This standard applies to the materials, constructions, and testing of single conductor cables and assemblies of completed single conductor thermoset insulated cables, with an insulated or bare copper
30、or an insulated aluminum neutral, used for the distribution of electrical energy at phase-to phase voltages not exceeding 600 volts, or phase-to-ground voltage not exceeding 480 volts, 60 Hz, and at conductor temperatures not exceeding 90 C f or use in direct burial and underground ducts. 1.2 CONSTR
31、UCTIONS Single conductor cables and assemblies of single conductor cables shall use conductors not smaller than 8 AWG and not larger than 1000 kcmil. The conductors of a duplex assembly shall be of the same size. When allowed, the neutral in an assembly of three cables for use In single-phase 3-wire
32、 circuits, or the neutrat in an assembly of four cables, may be reduced but shall not be tess than 50% of the cross-sectional area of one phase conductor. The neutral shall be insulated if the conductor is aluminum and may be bare or insulated if the conductor is copper. 1.3 DESIGN OPTIONS The user
33、of this standard should recognize that It covers many options. The user should select the necessary options required for a complete description of the desired cable. 1.3.1 Conductors Metal - Aluminum 1350, AA-8000 Series alloy, or copper. Size - 8 AWG to 1000 kcmil, aluminum or copper. Conductor Str
34、anding - See Section 2. 1.3.2 Insulation 90 C Rated - See Section 3 1.3.3 Neutral Insulated aluminum, bare copper, insulated copper - See Section 2 1.3.4 Assembly See Section 4.1 - Twisted or parallel - Two or more insulated conductors without an overall covering 2011 by the Insulated Cable Engineer
35、s Association, Incorporated. ICEA S-105-692-2011 Page 2 1.4 OPERATING CONDITIONS The design and construction of !he cable shall be such !hat the cable will operate satisfactorily under maximum conduclor temperatures as follows: Conductor Temperature, C Operation Normal Service 90 Emergency Short Ove
36、rload Circuit 130 250 Exception: When adequate knowledge of the thermal characteristics of a cable environment Is lacking, the permissible conductor temperature should be reduced by 10 C or in accordance with available data. 1.4.1 The 90 C “Normal Service“ temperature is !he highe st allowable tempe
37、rature that may be allained by the holiest portion of a cable line during daily operating load cycles. It may be used in ampacity calculations where adequate information is known about the overall thermal characteristics of the environment to assure that the normal service temperature will not be ex
38、ceeded. 1.4.2 The 130 C “Emergency Overload“ temperature is the highest allowable temperature that may be attained by the holiest portion of a cable line during an emergency. Operation at that overload temperature shall not exceed 100 hours in any twelve consecutive mon!hs or 500 hours during !he li
39、fetime of !he cable. 1.4.3 The 250 C “Short Circuit“ temperature is the highe st allowable temperature that may be allained by an insulated conductor along any part of a cable line during a short circuit of a specified magnitude and number of cycles. (See ICEA Publication P-32-382) 1.4.4 The “Rated
40、Voltage“ for the purpose of !his standard is 600 volts phase-to-phase. 2011 by the Insulated Cable Engineers Association, Incorporated. 1.5 QUALIFICATION ICEA S-105-692-2011 Page 3 Each manufacturer shall qualify their cable. The Qualification Tests in Section 6 shall ba made initially on cable spec
41、imens and whenever an Insulating malerial is changed. These tests are intended to demonstrate the capability of the manufacturer to furnish cable with the desired performance characteristics. If requested, a manufacturer shall furnish copies of qualification tests on cable specimens with the type of
42、 insulation being supplied. 1.6 TESTING All cables shall comply with the requirements given In Seclions 2, 3, 4 and those of Section 6 for Qualification Testing. A program of sampling frequencies is given in ICEA Publication T-26-4651 NEMA WC 54 if a frequency Is not provided in this standard. 1.7 T
43、EST METHODS When cables are tested for tha reqUirements in Sections 2, 3, 4, or 6, the test method shall ba In accordance with ICEA Publication T-27-581INEMA we 53 unless otherwise specified in this standard. 1.8 STANDARDS AND SPECIFICATIONS In this standard, units are most often expressed In the En
44、glish System. To convert from an English unit to tha appropriate metric unit, multiply the value of the English unit by the appropriate numbar from Appendix A. A list of standards and specifications referenced In this document are in Appendix B. The recommended banding radii for Insulated conductors
45、 and cable assemblies are in Appendix C. Minimum drum diameters of reels for singles and assemblies are in Appendix D. 2011 by the Insulated Cable Engineers Association, Incorporated. ICEA 5-105-692-2011 Page 4 2.0 GENERAL Section 2 CONDUCTOR Conductors shall meet the requirements of the appropriate
46、 ASTM standard referenced in this standard except cross-sectional area compliance shall be determined by resistance as noted in 2.4. Diamelers shall be in accordance with 2.3. 2.1 PHYSICAL AND ELECTRICAL PROPERTIES The conductors used in the cable shall be copper In accordance with 2.1.1 or aluminum
47、 in accordance with 2.1.2, except as noted in 2.0. The outer layer of an uncoated stranded copper conductor may be lin coated 10 obtain free stripping of an adjacent polymeric layer. 2.1.1 Copper Conductors 1. ASTM B 3 for soft or annealed uncoaled copper. 2. ASTM B 5 for electrical grade copper. 3.
48、 ASTM B 8 for concentric-lay Class A or B stranded copper conductors. 4. ASTM B 33 for soft or annealed tin-coated copper wire. 5. ASTM B 496 for compact-round stranded copper conductors. 6. ASTM B 787 for 19 wire combination unilay-stranded copper conductors. 7. ASTM B 835 for compact round strande
49、d copper conductors using single Input wire conslruclions. 8. ASTM B 902 for compressed round slranded copper conduclors using single input wire constructions. 2.1.2 Aluminum Conductors 1. ASTM B 230 for electrical grade aluminum. 2. ASTM B 231 for concenlric-Iay Class A or B stranded aluminum 1350 conductors. 3. ASTM B 233 for electrical grade aluminum 1350 drawing stock. 4. ASTM B 400 for compacl-round stranded aluminum 1350 conductors. 5. ASTM B 609 for eleclrical grade aluminum 1350 annealed and intermediate tempers. 6. ASTM B 786 for 19 wire combination unil
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