ANSI IEEE 1018-2013 Recommended Practice for Specifying Electric Submersible Pump Cable-Ethylene-Propylene Rubber Insulation.pdf

1、 IEEE Recommended Practice for Specifying Electric Submersible Pump CableEthylene-Propylene Rubber Insulation Sponsored by the Petroleum and Chemical Industry Committee IEEE 3 Park Avenue New York, NY 10016-5997 USA 24 April 2013 IEEE Industry Applications Society IEEE Std 1018-2013 (Revision of IEE

2、E Std 1018-2004) IEEE Std 1018-2013 (Revision of IEEE Std 1018-2004) IEEE Recommended Practice for Specifying Electric Submersible Pump CableEthylene-Propylene Rubber Insulation Sponsor Petroleum and Chemical Industry Committee of the IEEE Industry Applications Society Approved 6 March 2013 IEEE-SA

3、Standards Board Recognized as an American National StandardAbstract: Minimum requirements for the design, construction, manufacturing, testing, purchasing, and application of electric submersible pump (ESP) cable are presented. The cable is round or flat, with ethylenepropylene rubber insulation, ni

4、trile jacket, ethylenepropylene diene monomer (EPDM) jacket or lead sheath, and armor. These cables are for voltages not exceeding 3 kV or 5 kV (phase to phase) and conductor temperatures not exceeding 140 C (284 F) for nitrile or a maximum of 232 C (450 F) for EPDM jacket or lead sheath cable. Cond

5、uctors, insulation, barrier (optional), assembly with or without jacket, armor, requirements for testing by the manufacturer, and cable ampacity are all covered in the document. Keywords: ampacity ratings, assembly, cable construction, cable testing, EPDM, EPR, field testing, IEEE 1018, submersible

6、pump cable The Institute of Electrical and Electronics Engineers, Inc. 3 Park Avenue, New York, NY 10016-5997, USA Copyright 2013 by The Institute of Electrical and Electronics Engineers, Inc. All rights reserved. Published 24 April 2013. Printed in the United States of America. IEEE is a registered

7、 trademark in the U.S. Patent +1 978 750 8400. Permission to photocopy portions of any individual standard for educational classroom use can also be obtained through the Copyright Clearance Center. Copyright 2013 IEEE. All rights reserved. iv Notice to users Laws and regulations Users of IEEE Standa

8、rds documents should consult all applicable laws and regulations. Compliance with the provisions of any IEEE Standards document does not imply compliance to any applicable regulatory requirements. Implementers of the standard are responsible for observing or referring to the applicable regulatory re

9、quirements. IEEE does not, by the publication of its standards, intend to urge action that is not in compliance with applicable laws, and these documents may not be construed as doing so. Copyrights This document is copyrighted by the IEEE. It is made available for a wide variety of both public and

10、private uses. These include both use, by reference, in laws and regulations, and use in private self-regulation, standardization, and the promotion of engineering practices and methods. By making this document available for use and adoption by public authorities and private users, the IEEE does not

11、waive any rights in copyright to this document. Updating of IEEE documents Users of IEEE Standards documents should be aware that these documents may be superseded at any time by the issuance of new editions or may be amended from time to time through the issuance of amendments, corrigenda, or errat

12、a. An official IEEE document at any point in time consists of the current edition of the document together with any amendments, corrigenda, or errata then in effect. In order to determine whether a given document is the current edition and whether it has been amended through the issuance of amendmen

13、ts, corrigenda, or errata, visit the IEEE-SA Website at http:/standards.ieee.org/index.html or contact the IEEE at the address listed previously. For more information about the IEEE Standards Association or the IEEE standards development process, visit IEEE-SA Website at http:/standards.ieee.org/ind

14、ex.html. Errata Errata, if any, for this and all other standards can be accessed at the following URL: http:/standards.ieee.org/findstds/errata/index.html. Users are encouraged to check this URL for errata periodically. Copyright 2013 IEEE. All rights reserved. v Patents Attention is called to the p

15、ossibility that implementation of this standard may require use of subject matter covered by patent rights. By publication of this standard, no position is taken by the IEEE with respect to the existence or validity of any patent rights in connection therewith. If a patent holder or patent applicant

16、 has filed a statement of assurance via an Accepted Letter of Assurance, then the statement is listed on the IEEE-SA Website at http:/standards.ieee.org/about/sasb/patcom/patents.html. Letters of Assurance may indicate whether the Submitter is willing or unwilling to grant licenses under patent righ

17、ts without compensation or under reasonable rates, with reasonable terms and conditions that are demonstrably free of any unfair discrimination to applicants desiring to obtain such licenses. Essential Patent Claims may exist for which a Letter of Assurance has not been received. The IEEE is not res

18、ponsible for identifying Essential Patent Claims for which a license may be required, for conducting inquiries into the legal validity or scope of Patents Claims, or determining whether any licensing terms or conditions provided in connection with submission of a Letter of Assurance, if any, or in a

19、ny licensing agreements are reasonable or non-discriminatory. Users of this standard are expressly advised that determination of the validity of any patent rights, and the risk of infringement of such rights, is entirely their own responsibility. Further information may be obtained from the IEEE Sta

20、ndards Association. Copyright 2013 IEEE. All rights reserved. vi Participants At the time this IEEE recommended practice was completed, the Downhole Cable Working Group had the following membership: Robert A. Durham, Chair Robert Schuermann, Vice Chair Cameron Chung, Secretary Subrota Bairagi Larry

21、V. Dairymple Michael Dowling Marcus O. Durham Nicole Fenyo William McBride David Modos David H. Neuroth Tim Waters Alan Watt The following members of the individual balloting committee voted on this recommended practice. Balloters may have voted for approval, disapproval, or abstention. John Barker

22、David Burns Paul Cardinal Keith Chow Cameron Chung Glenn Davis Wolfgang Dlugas Gary Donner Marcus O. Durham Robert Durham Randall Groves Werner Hoelzl Richard Hulett Robert Konnik Jim Kulchisky Michael Lauxman Greg Luri Arturo Maldonado John Mcalhaney, Jr. William McBride Michael S. Newman Lorraine

23、Padden David Parman K James Phillips Bartien Sayogo Robert Schuermann Gil Shultz Nagu Srinivas John Vergis Alan Watt Yingli Wen When the IEEE-SA Standards Board approved this recommended practice on 6 March 2013, it had the following membership: John Kulick, Chair David J. Law, Vice Chair Richard H.

24、 Hulett, Past President Konstantinos Karachalios, Secretary Masayuki Ariyoshi Peter Balma Farooq Bari Ted Burse Wael William Diab Stephen Dukes Jean-Philippe Faure Alexander Gelman Mark Halpin Gary Hoffman Paul Houz Jim Hughes Michael Janezic Joseph L. Koepfinger* Oleg Logvinov Ron Petersen Gary Rob

25、inson Jon Walter Rosdahl Adrian Stephens Peter Sutherland Yatin Trivedi Phil Winston Yu Yuan *Member Emeritus Copyright 2013 IEEE. All rights reserved. vii Also included are the following nonvoting IEEE-SA Standards Board liaisons: Richard DeBlasio, DOE Representative Michael Janezic, NIST Represent

26、ative Patrick Gibbons IEEE Standards Program Manager, Document Development Lisa Perry IEEE Standards Program Manager, Technical Program Development Copyright 2013 IEEE. All rights reserved. viii Introduction This introduction is not part of IEEE Std 1018-2013, IEEE Recommended Practice for Specifyin

27、g Electric Submersible Pump CableEthylene-Propylene Rubber Insulation. This recommended practice, under the jurisdiction of the Petroleum and Chemical Industry Committee of the IEEE Industry Applications Society, presents the minimum requirements for the construction, manufacturing, purchasing, and

28、application of electric submersible pump cable. The configuration of the cable is either round or flat, with ethylene-propylene rubber insulation, with a nitrile jacket, EPDM jacket, or lead sheath and armor. Anyone desiring to use this recommended practice may do so. It is presented as minimum crit

29、eria for construction of this class of submersible cable. It is not intended to restrict innovation or to limit development of improvements in cable design. Every effort has been made to assure the accuracy and reliability of the data contained herein; however, the committee makes no representation,

30、 warranty, or guarantee in connection with the publication of this specification and hereby expressly disclaims any liability or responsibility for loss or damage resulting from its use; for any violation of any federal, state, or municipal regulation with which it may conflict; or for the infringem

31、ent of any patent resulting from the use of this document. Copyright 2013 IEEE. All rights reserved. ix Contents 1. Overview 1 1.1 Scope . 1 1.2 Specifications and standards 1 1.3 Application considerations 2 2. Normative references 3 3. Conductors 4 3.1 Material 4 3.2 Construction 4 3.3 Conductivit

32、y 5 4. Insulation 5 4.1 Material 5 4.2 Gas blockage for stranded conductors . 5 4.3 Construction 6 5. Barrier (optional) 6 5.1 Material 6 5.2 Flat cable with lead sheath . 6 6. Assembly and jacket . 6 6.1 Material 6 6.2 Construction 7 7. Armor . 8 7.1 Material 8 7.2 Construction 9 8. Manufacturers e

33、lectrical test requirements 9 8.1 Conductor testing . 9 8.2 Electrical Testing . 9 9. Cable ampacity 14 9.1 Ampacity 14 9.2 Temperature 15 9.3 Safety factor 15 9.4 Conductor size 15 9.5 Economics 16 10. Tutorial information 16 10.1 Special terms.16 10.2 Installation considerations 19 Annex A (inform

34、ative) Cable designs and components 22 Annex B (informative) Conductor operating temperature charts 25 Copyright 2013 IEEE. All rights reserved. 1 IEEE Recommended Practice for Specifying Electric Submersible Pump CableEthylene-Propylene Rubber Insulation IMPORTANT NOTICE: IEEE Standards documents a

35、re not intended to ensure safety, health, or environmental protection, or ensure against interference with or from other devices or networks. Implementers of IEEE Standards documents are responsible for determining and complying with all appropriate safety, security, environmental, health, and inter

36、ference protection practices and all applicable laws and regulations. This IEEE document is made available for use subject to important notices and legal disclaimers. These notices and disclaimers appear in all publications containing this document and may be found under the heading “Important Notic

37、e” or “Important Notices and Disclaimers Concerning IEEE Documents.” They can also be obtained on request from IEEE or viewed at http:/standards.ieee.org/IPR/disclaimers.html. 1. Overview 1.1 Scope This recommended practice establishes recommendations for three-conductor round and flat oil-well cabl

38、es used in supplying three-phase ac electric power to submersible pump motors. The three major cables by components are as follows: a) Cables with copper conductors, ethylene-propylene diene monomer (EPDM) insulation, nitrile jacket, and metallic armor b) Cables with copper conductors, EPDM insulati

39、on, EPDM jacket, and metallic armor c) Cables with copper conductors, EPDM insulation, lead sheath, and metallic armor 1.2 Specifications and standards Cables meeting the requirements of the recommended practice should be rated for voltages not exceeding 3 kV or 5 kV (phase to phase). IEEE Std 1018-

40、2013 IEEE Recommended Practice for Specifying Electric Submersible Pump CableEthylene-Propylene Rubber Insulation Copyright 2013 IEEE. All rights reserved. 2 Cable purchased under the recommendation of this recommended practice, unless otherwise specified herein, should meet the requirements of ASTM

41、 B3, ASTM B8, ASTM B33, ASTM B 189, ASTM B496, and ANSI/NEMA WC 71/ICEA S-96-659, where applicable.11.3 Application considerations While operating temperature is the main factor in selecting the type of insulation to be used, there are many other factors that should be considered when choosing an ap

42、propriate electric submersible pump (ESP) cable design. Conductor size, insulation thickness, types of barriers or braids, jacket material, cable geometry, armor material, and thickness should all be chosen with respect to specific well and operational factors including but not limited to: The econo

43、mic impact of conductor size selection Start-up current and maximum voltage drop to assure motor starting Voltage rating to optimize cable and system run life The projected heat rise due to voltage imbalance Available space between the tubing and the casing The amount and type of gas in the well Cor

44、rosiveness of the well environment The effect of any corrosion inhibitors or other chemical additives on insulation properties The type of annulus fluid surrounding the cable when it is set above a packer The rate and frequency of decompression cycles The magnitude and frequency of temperature cycle

45、s Crane pick weight capacity in offshore applications Future uses for the cable beyond the well under consideration Inclusion of chemical injection or communication lines in the cable Wellbore trajectory Clamping and banding methods Because there are so many considerations involved in making the pro

46、per cable selection, it is very important for the operator to engage the assistance of its suppliers cable application engineers during the cable selection process. Each manufacturer has extensive experience with all the features and benefits of their particular cable offerings, and its input can be

47、 invaluable in choosing the proper cable to maximize the value of cable investments. API 11S3 and API RP 11S5 contain information regarding the installation and application of submersible pump cable. NOTEWhile this recommended practice recognizes the common practice of continuing to operate the pump

48、s electrical system after a phase has faulted to ground and that some power distribution systems are even designed with one corner of the delta system grounded, it neither condones nor disapproves of such practice. However, the user should be aware that such operation produces a higher than normal p

49、hase-to-ground voltage across the insulation jacket dielectric of the two ungrounded conductors. Due to the disruption of the normally balanced three-phase field, such operation produces stresses through the insulation/jacket dielectric, which shortens cable life. 1Information on references can be found in Clause 2. IEEE Std 1018-2013 IEEE Recommended Practice for Specifying Electric Submersible Pump CableEthylene-Propylene Rubber Insulation Copyright 2013 IEEE. All rights reserved. 3 CAUTION Cable used on the s