ANSI IEEE 1210-2004 Standard Tests for Determining Compatibility of Cable-Pulling Lubricants with Wire and Cable《使用电线和电缆测定电缆润滑剂可混用性的标准试验》.pdf

1、IEEE Std 1210-2004(Revision ofIEEE Std 1210-1996)IEEE Standards1210TMIEEE Standard Tests for DeterminingCompatibility of Cable-PullingLubricants With Wire and Cable3 Park Avenue, New York, NY 10016-5997, USAIEEE Power Engineering SocietySponsored by theInsulated Conductors CommitteeIEEE Standards23

2、March 2005Print: SH95272PDF: SS95272Recognized as anAmerican National Standard (ANSI)The Institute of Electrical and Electronics Engineers, Inc.3 Park Avenue, New York, NY 10016-5997, USACopyright 2005 by the Institute of Electrical and Electronics Engineers, Inc.All rights reserved. Published 23 Ma

3、rch 2005. Printed in the United States of America.IEEE is a registered trademark in the U.S. Patent +1 978 750 8400. Permission to photocopy portions of any individual standard for educationalclassroom use can also be obtained through the Copyright Clearance Center.NOTEAttention is called to the pos

4、sibility that implementation of this standard may require use of subjectmatter covered by patent rights. By publication of this standard, no position is taken with respect to theexistence or validity of any patent rights in connection therewith. The IEEE shall not be responsible foridentifying paten

5、ts for which a license may be required by an IEEE standard or for conducting inquiries into thelegal validity or scope of those patents that are brought to its attention.Copyright 2005 IEEE. All rights reserved. iiiIntroductionCable-pulling lubricants (compounds) are used to lower the tension on cab

6、le as it is pulled into conduit, duct,or directionally bored holes. These friction reducers play an important part in minimizing physical damageto cable as it is installed.It is important that lubricants do not negatively affect the cables they lubricate. Conventional oils andgreases are generally n

7、ot suitable pulling lubricants because they can swell and weaken plastic jackets andinsulations.The purpose of this standard is to provide criteria and test methods for determining the compatibility ofcable-pulling lubricants with cable jacket or other exterior cable covering. Until now, the evaluat

8、ion of thiscompatibility was done on a nonstandard basis.It should be noted that compatibility of lubricants with cable coverings is the only subject for the standard;other important performance criteria for lubricants, such as friction reduction, toxicity, combustibility, andso on, are not discusse

9、d.Notice to usersErrataErrata, if any, for this and all other standards can be accessed at the following URL: http:/standards.ieee.org/reading/ieee/updates/errata/index.html. Users are encouraged to check this URL forerrata periodically.InterpretationsCurrent interpretations can be accessed at the f

10、ollowing URL: http:/standards.ieee.org/reading/ieee/interp/index.html.PatentsAttention is called to the possibility that implementation of this standard may require use of subject mattercovered by patent rights. By publication of this standard, no position is taken with respect to the existence orva

11、lidity of any patent rights in connection therewith. The IEEE shall not be responsible for identifyingpatents or patent applications for which a license may be required to implement an IEEE standard or forconducting inquiries into the legal validity or scope of those patents that are brought to its

12、attentionThis introduction is not part of IEEE Std 1210-2004, IEEE Standard Tests for Determining Compatibility of Cable-Pulling Lubricants With Wire and Cable.iv Copyright 2005 IEEE. All rights reserved.ParticipantsThe following is a list of participants in the A8W Working Group (Compatibility of C

13、able Jackets andPulling Compounds). John M. Fee, ChairJoseph McAuliffe, Vice-ChairThe following members of the individual balloting committee voted on this standard. Balloters may havevoted for approval, disapproval, or abstention. When the IEEE-SA Standards Board approved this standard on 23 Septem

14、ber 2004, it had the followingmembership:Don Wright, ChairSteve M. Mills, Vice ChairJudith Gorman, Secretary*Member EmeritusAlso included are the following nonvoting IEEE-SA Standards Board liaisons:Satish K. Aggarwal, NRC RepresentativeRichard DeBlasio, DOE RepresentativeAlan Cookson, NIST Represen

15、tativeDon MessinaIEEE Standards Project EditorKraig E. BaderDavid CooperRobert DeMairBill L. GallowayJohn M. HansStanley R. HowellMark LancasterJames R. LeechG. Allen MacPhailJohn E. Merando, Jr.Armando RiosSteve SandburgJim WashburnEdward E. WalcottTorben AaboKraig E. BaderKenneth BowKent BrownTomm

16、y CooperMathew DavisRandall DotsonAmir El-SheikhGary EngmannRichie HarpJeff HartenbergerAjit HiranandiEdward Horgan, Jr.Robert KonnikGregory LuriGlenn LuzziBill MajeskiJohn MerandoGary MichelDaleep MohlaArt NeubauerThomas PekarekJames RuggieriRobert SeitzMike SmalleyJames StonerWilliam D. WilkensChu

17、ck AdamsStephen BergerMark D. BowmanJoseph A. BruderBob DavisRoberto de Marca BoissonJulian Forster*Arnold M. GreenspanMark S. HalpinRaymond HapemanRichard J. HollemanRichard H. HulettLowell G. JohnsonJoseph L. Koepfinger*Hermann KochThomas J. McGeanDaleep C. MohlaPaul NikolichT. W. OlsenRonald C. P

18、etersenGary S. RobinsonFrank StoneMalcolm V. ThadenDoug ToppingJoe D. WatsonCopyright 2005 IEEE. All rights reserved. vContents1. Overview 11.1 Scope 11.2 Purpose. 12. References 23. Physical property effects 23.1 General. 23.2 Lubricant on cable jacket. 24. Electrical property effects 44.1 General.

19、 44.2 Lubricant on semiconducting jackets or exposed semiconducting shields 44.3 Determining stability of lubricant on semiconducting materials. 44.4 Final high-temperature volume resistivity test 54.5 Lubricant on exposed thermoplastic primary insulation 54.6 Lubricant on exposed thermoset primary

20、insulation 65. Testing and test methods 65.1 General. 65.2 Jacket test specimens for the immersion/physical property tests 85.3 Tensile strength and elongation test. 85.4 Heated lubricant immersion method85.5 Heated water/air immersion method95.6 Environmental stress cracking test 95.7 Volume resist

21、ivity test procedure for lubricants on semiconducting jackets/shields 95.8 Dielectric voltage withstand test in water 12Annex A (informative) Bibliography 13Copyright 2005 IEEE. All rights reserved. 1IEEE Standard Tests for Determining Compatibility of Cable-Pulling Lubricants With Wire and Cable1.

22、Overview1.1 ScopeThis standard applies to cable-pulling lubricants (compounds) and the testing and analysis of theirinteraction with wire and cable. Cable-pulling lubricants are used to lower the friction on cables when theyare installed (pulled) into conduits, ducts, or directionally bored holes. T

23、hese lubricants and/or their residuesare in direct contact with the cable exterior covering and may remain so for the life of the cable. Cable-pulling lubricants should be compatible with the cable. They should not interfere with the function of anycomponent of the cable system that they contact.Com

24、patibility of cable-pulling lubricants with cable coverings is the only subject of this standard. Otherimportant performance criteria for cable-pulling lubricants, such as friction reduction, toxicity,combustibility, and so on, are not discussed.This standard uses accepted cable performance standard

25、s whenever possible. Relevant standards are cited inthe text and listed in Clause 2 and Annex A.1.2 PurposeThis standard describes tests for determining the compatibility of cable-pulling lubricants with cable jacketor other exterior cable coverings. Compatibility of cable-pulling lubricants with a

26、variety of common cablecoverings is considered.Often, testing is confined to the effect of the lubricant on the physical properties of the jacket. When theelectrical properties, such as dielectric withstand voltage or electrical resistivity, are important, theevaluation also includes these propertie

27、s.IEEEStd 1210-2004 IEEE STANDARD TESTS FOR DETERMINING COMPATIBILITY2 Copyright 2005 IEEE. All rights reserved.2. ReferencesThis standard shall be used in conjunction with the following publications. When the following standardsare superseded by an approved revision, the revision shall apply.ANSI/U

28、L 44-1999, Standard for Thermoset-Insulated Wires and Cables.1ANSI/UL 83-2003, Standard For Thermoplastic-Insulated Wires and Cables.ANSI/UL 1581-2001, Reference Standard for Electrical Wires, Cables, and Flexible Cords.ASTM D412-98a(2002)e1, Standard Test Methods for Vulcanized Rubber and Thermopla

29、stic Rubbers andThermoplastic ElastomersTension.2ASTM D4703-2003, Standard Practice for Compression Molding Themoplastic Materials into TestSpecimens, Plaques, or Sheets.ASTM D1693-2001, Standard Test Method for Environmental Stress-Cracking of Ethylene Plastics.ICEA T-25-425-1981, Guide for Establi

30、shing Stability of Volume Resistivity for Conducting PolymericCompounds of Power Cables.33. Physical property effects3.1 GeneralEvaluation shall consist of immersing cable jacket samples in the cable-pulling lubricant and heat-aging thesamples while immersed in lubricant at the specified temperature

31、s for the specified durations. Physicalproperty changes shall be determined as compared with heat-aged and unaged comparison samples. Theheat-aged comparison samples shall be water-immersed (for cables suitable for use in a wet or dampenvironment) or air-aged (for cables not so suited).To accurately

32、 establish a lubricants compatibility with a cable jacket, priority should be given to testing thespecific cable jacket and lubricant that are intended for use because the lubricant on generic types of cablejackets can vary significantly.Reported results shall include the date of testing and identif

33、ication of and specific information about thecable and jacket compound tested.3.2 Lubricant on cable jacketWhen tested on the jackets at the temperatures and times noted in Table 1, in accordance with the immersiontest of Clause 5, the lubricant shall not affect the jacket in excess of the requireme

34、nts specified in Table 1.1UL standards are available from Global Engineering Documents, 15 Inverness Way East, Englewood, Colorado 80112, USA (http:/ publications are available from the American Society for Testing and Materials, 100 Barr Harbor Drive, West Conshohocken, PA 19428-2959, USA (http:/ww

35、w.astm.org/).3ICEA publications are available from ICEA, P.O. Box 20048, Minneapolis, MN 55420, USA (http:/www.icea.org/).IEEEOF CABLE-PULLING LUBRICANTS WITH WIRE AND CABLE Std 1210-2004Copyright 2005 IEEE. All rights reserved. 3Table 1Cablejacket requirementsPropertiesPVCLDPEaLLDPEaMDPEbHDPEbCPECR

36、NBR/PVCCSPECPE-XLPPTPELowSmoke Halogen FreeSemiconductingThermoplasticType1Thermoset Type1ThermosetType2Type1Type2Immerse at(C 1 C)100100121100100100100121121100121121100121Immersefor(hours)1204816816816816816816816816816816848168Retainedtensilestrength,%min-imumofunimmersed andunagedcomparison85758

37、55050858575757575858575Retainedelongationatrupture,%minimum ofunimmersedandunagedcomparison60755050506565757560607575Minimumelongation atrupture %-100-Retainedtensilestrengthandelongation atrupture,%minimumofimmersed inwater/airand heat-aged comparison8585858585858585858585858585Afterenvironmentalst

38、resscracktestimmersedinlubricant at50C1 Cfor48hours,Maximum%ofsamples cracked-0-Afterimmersiontestat50C 1C for 30daysRetainedtensileandelongationatrupture,%minimum ofimmersedinwater/airand heat-agedcom-parison8585858585858585858585858585NOTECPE, ChlorinatedPolyethylene;CPE-XL, Cross-LinkedChlorinate

39、dPolyethylene;CR, PolychloropreneRubber;CSPE, ChlorosulfonatedPolyethyleneRubber; HDPE,High-DensityPoly-ethylene; LDPE, Low-DensityPolyethylene; LLDPE,LinearLow-DensityPolyethylene; MDPE,Medium-DensityPolyethylene; NBR,NitrileRubber;PP,Polypropylene;PVC,Polyvinylchloride;TPE, ThermoplasticElastomer.

40、aUsecondition AasdefinedinASTMD1693-2001.bUse condition Basdefined inASTMD1693-2001.IEEEStd 1210-2004 IEEE STANDARD TESTS FOR DETERMINING COMPATIBILITY4 Copyright 2005 IEEE. All rights reserved.4. Electrical property effects4.1 GeneralThis clause shall only apply when the lubricant is used on coveri

41、ngs that are semiconducting or onunshielded cables with exposed primary insulation (building wire or special-purpose cables).4.2 Lubricant on semiconducting jackets or exposed semiconducting shieldsThe lubricant shall not cause the volume resistivity to exceed AEIC specifications (see CS6-00 B1CS8-9

42、3 B3) or ICEA standards (see ANSI/ICEA S-93-639/NEMA WC74-2000 B4ANSI/ICEA S-96-659/NEMA WC71-1999 B9 and ICEA S-73-532/NEMA WC57-1990 B11.4The lubricants shall demonstratestability over a minimum 42-day test before the final high-temperature test. The final high-temperature testincludes temperature

43、s (see 4.4, Table 3) to represent the transient high temperatures possible fromoverloading.4.3 Determining stability of lubricant on semiconducting materials (IEEE Std 1026TM-1995 B12)When tested according to Table 2 and Clause 5, for a minimum duration of 42 days, the effect of thelubricant on the

44、semiconducting material shall show stability if it meets Equation (1):(1)where is the volume resistivity measured in accordance with 5.7 on days n, n-14, n-28, and n-42NOTE When n = 42 days, the 1-day reading should be used for (n-42).5Volume resistivity readings shall be made on a schedule as follo

45、ws: Samples shall be pre-aged for 18 h at thetemperature specified in Table 2 and then cooled before the initial (0) reading.Initial (0), 1, 3, 7, 14, 28, and 42 days aging shall be done at the temperature specified in Table 2. Allsamples will be cooled to 2030 C (2 C of the same temperature for all

46、 readings) to measure resistanceand then returned to the oven for additional aging. In all cases, readings shall not be taken sooner than fourhours after removal from the oven.If, at the 42-day reading, stability is not demonstrated as defined in Equation (1), then aging shall becontinued and readin

47、gs shall be made at additional 14-day intervals until stability is attained, or for 92 days.4The numbers in brackets correspond to those of the bibliography in Annex A.5Notes in text, tables, and figures are given for information only and do not contain requirements needed to implement the guide.Tab

48、le 2Aging temperature for volume resistivity samplesSample type 75C rated cable 90C rated cableConducting jacket 75 C 2 C 90 C 2 CExposed insulation shield 75 C 2 C 90 C 2 C310n10log n 14()log10log n 28()10n 42()log 0.3+IEEEOF CABLE-PULLING LUBRICANTS WITH WIRE AND CABLE Std 1210-2004Copyright 2005

49、IEEE. All rights reserved. 5All volume resistivity calculations shall be recorded, including the initial (unaged) oand final n. If anyvolume resistivity determined during the aging was greater than the final n, then the ratio of thoseresistivities shall be determined as in Equation (2):(2)whereK is the ratio (always greater than 1)Gis the greatest volume resistivity measurednis the final volume resistivity measured4.4 Final high-temperature volume resisti