ANSI NEMA HP 8-2013 Electrical and Electronic Cross-Linked Modified Low-Smoke Polyolefin (XLPO) Insulated Hook-Up Wire Types LS (rated 105 600 V) ZHDM (rated 90 600 V) ZHDH (rated .pdf

1、NEMA Standards PublicationNational Electrical Manufacturers AssociationANSI/NEMA HP 8-2013Electrical and Electronic Cross-Linked, Modified Low-Smoke Polyolefin (XLPO) Insulated Hook-Up Wire, Types LS (rated 105C; 600 V), ZHDM (rated 90C; 600 V), ZHDH (rated 90C; 600 V), ZH (rated 125C; 600 V), and Z

2、HX (rated 125C; 1000 V)Approved as an American National Standard ANSI Approval Date: January 23, 2013 ANSI/NEMA HP 8-2013 Electrical and Electronic Cross-Linked, Modified Low-Smoke Polyolefin (XLPO) Insulated Hook-Up Wire, Types LS (rated 105C; 600 V), ZHDM (rated 90C; 600 V), ZHDH (rated 90C; 600 V

3、), ZH (rated 125C; 600 V), and ZHX (rated 125C; 1000 V) Published by: National Electrical Manufacturers Association 1300 North 17th Street, Suite 900 Rosslyn, VA 22209 www.nema.org Copyright 2013 by the National Electrical Manufacturers Association. All rights including translation into other langua

4、ges, reserved under the Universal Copyright convention, the Berne Convention for the Protection of Literary and Artistic Works, and the International and Pan American Copyright Conventions. Copyright 2013 by the National Electrical Manufacturers Association. NOTICE AND DISCLAIMER The information in

5、this publication was considered technically sound by the consensus of persons engaged in the development and approval of the document at the time it was developed. Consensus does not necessarily mean that there is unanimous agreement among every person participating in the development of this docume

6、nt. The National Electrical Manufacturers Association (NEMA) standards and guideline publications, of which the document contained herein is one, are developed through a voluntary consensus standards development process. This process brings together volunteers and/or seeks out the views of persons w

7、ho have an interest in the topic covered by this publication. While NEMA administers the process and establishes rules to promote fairness in the development of consensus, it does not write the document and it does not independently test, evaluate, or verify the accuracy or completeness of any infor

8、mation or the soundness of any judgments contained in its standards and guideline publications. NEMA disclaims liability for any personal injury, property, or other damages of any nature whatsoever, whether special, indirect, consequential, or compensatory, directly or indirectly resulting from the

9、publication, use of, application, or reliance on this document. NEMA disclaims and makes no guaranty or warranty, express or implied, as to the accuracy or completeness of any information published herein, and disclaims and makes no warranty that the information in this document will fulfill any of

10、your particular purposes or needs. NEMA does not undertake to guarantee the performance of any individual manufacturer or sellers products or services by virtue of this standard or guide. In publishing and making this document available, NEMA is not undertaking to render professional or other servic

11、es for or on behalf of any person or entity, nor is NEMA undertaking to perform any duty owed by any person or entity to someone else. Anyone using this document should rely on his or her own independent judgment or, as appropriate, seek the advice of a competent professional in determining the exer

12、cise of reasonable care in any given circumstances. Information and other standards on the topic covered by this publication may be available from other sources, which the user may wish to consult for additional views or information not covered by this publication. NEMA has no power, nor does it und

13、ertake to police or enforce compliance with the contents of this document. NEMA does not certify, test, or inspect products, designs, or installations for safety or health purposes. Any certification or other statement of compliance with any health or safetyrelated information in this document shall

14、 not be attributable to NEMA and is solely the responsibility of the certifier or maker of the statement. HP 8-2013 Page i Copyright 2013 by the National Electrical Manufacturers Association. CONTENTS FOREWORD . III SECTION 1 GENERAL . 1 1.1 SCOPE . 1 1.2 REFERENCE STANDARDS AND SPECIFICATIONS . 1 1

15、.3 RECOMMENDED USES OF WIRE TYPES . 1 1.3.1 TYPE LS 1 1.3.2 TYPE ZHDM, and ZHDH . 2 1.3.3 TYPE ZH . 2 1.3.4 TYPE ZHX . 2 1.4 PART IDENTIFICATION NUMBER (PIN) . 2 SECTION 2 CONDUCTORS . 4 2.1 CONDUCTOR MATERIALS . 4 2.2 CONDUCTOR COATINGS . 4 2.2.1 Tin-Coated Conductors . 4 2.2.2 Silver-Coated Conduc

16、tors . 4 2.3 STRANDING . 4 2.4 WIRE DIAMETER . 4 2.5 CONDUCTOR SPLICES 4 SECTION 3 INSULATION . 5 3.1 GENERAL . 5 3.2 XLPO INSULATION 5 SECTION 4 WIRE IDENTIFICATION 8 4.1 CIRCUIT IDENTIFICATION 8 4.1.1 Lay of Stripes. 8 4.2 IDENTIFICATION BY PRINTING . 8 4.2.1 Identification of Product . 8 SECTION

17、5 PHYSICAL AND ELECTRICAL REQUIREMENTS 9 5.1 GENERAL . 9 5.2 QUALITY CONFORMANCE INSPECTION OF FINISHED PRODUCT 9 5.2.1 Definitions 9 5.2.1.1 Inspection Lot . 9 5.2.1.2 Unit of Product 9 5.2.2 Sampling Inspection 9 5.3 WORKMANSHIP 9 5.4 MATERIALS CERTIFICATION . 9 SECTION 6 TEST PROCEDURES . 12 6.1

18、PHYSICAL TESTS 12 6.1.1 Test Temperature 12 6.1.2 Heat Resistance 12 6.1.3 Insulation Tensile Strength and Elongation . 12 6.1.4 Dimensional Inspection . 12 6.1.4.1 Conductor Diameter . 12 6.1.4.2 Insulation Diameter 12 6.1.4.3 Concentricity. 12 6.1.5 Shrinkage 13 6.1.6 Flammability 13 6.1.7 Heat Ag

19、ing Test . 13 6.1.8 Fungus Resistance 13 HP 8-2013 Page ii Copyright 2013 by the National Electrical Manufacturers Association. 6.1.9 Cold Bend 13 6.1.10 Halogen Content 13 6.1.11 Smoke Index 13 6.1.12 Toxicity Index . 13 6.1.13 Acid Gas Generation . 14 6.2 ELECTRICAL TESTS . 14 6.2.1 Conductor Resi

20、stance . 14 6.2.2 Spark or Impulse Test . 14 6.2.3 Dielectric Strength . 14 6.2.4 Insulation Resistance 14 6.2.5 Characteristic Impedance 14 SECTION 7 NOTES . 15 7.1 PACKAGING REQUIREMENTS 15 7.2 LABELING 15 7.3 LENGTHS . 15 SECTION 8 ORDERING DATA 16 8.1 ORDERING INFORMATION 16 Tables TABLE 1-1 CON

21、DUCTOR MATERIAL AND COATING . 2 TABLE 1-2 AWG NOMINAL CONDUCTOR SIZE 2 TABLE 1-3 NUMBER OF STRANDS . 3 TABLE 1-4 COLOR (SEE PARA 4.1) . 3 TABLE 3-1 DIMENSION BY WIRE TYPES 5 TABLE 3-2 IMPEDANCE PROPERTIES OF TWISTED PAIR CABLES FOR TYPE ZHDM AND ZHDH WIRES TESTED AT 1 MHZ 7 TABLE 4-1 LENGTH OF LAY O

22、F STRIPES . 8 TABLE 5-1 PHYSICAL AND ELECTRICAL REQUIREMENTS FOR TYPE LS, ZHD, ZH, AND ZHX WIRES . 10 TABLE 7-1 MINIMUM LENGTHS . 15 HP 8-2013 Page iii Copyright 2013 by the National Electrical Manufacturers Association. Foreword ANSI/NEMA HP 8-2013 (hereinafter referred to as ANSI/NEMA HP 8) was de

23、veloped by the NEMA High Performance Wire and Cable Section to define hook-up cables using low smoke and low or zero halogen insulation materials that might be used as an alternative to PVC-insulated cables for applications requiring these types of characteristics. In the preparation of ANSI/NEMA HP

24、 8, input of users and other interested parties has been considered. Proposed revisions, comments, and suggestions for the improvement of this document are encouraged. They should be sent to: Senior Technical Director, Operations National Electrical Manufacturers Association 1300 North 17th Street,

25、Suite 900 Rosslyn, Virginia 22209 www.nema.org Section approval of ANSI/NEMA HP 8 does not necessarily imply that all Section members voted for its approval or participated in its development. At the time ANSI/NEMA HP 8 was approved, the Section was composed of the following members: AFC Cable Syste

26、ms, Inc., New Bedford, MA AmerCable, El Dorado, AR Apical Division, Kaneka North America, Pasadena, TX Belden, St. Louis, MO Berk-Tek, a Nexans Company, Elm City, NC Cable USA LLC, Naples, FL Coleman Cable Inc., Waukegan, IL General Cable, Highland Heights, KY Harbour Industries LLC, Shelburne, VT I

27、WG High Performance Conductors, Inman, SC Leviton Manufacturing Co., Inc., Gardena, CA Quirk Wire Company, Inc., West Brookfield, MA Radix Wire, Euclid, OH RSCC Aerospace and Defense, East Granby, CT Southwire Company, Carrollton, GA The Monroe Cable Company, Inc., Middletown, NY The Okonite Company

28、, Ramsey, NJ TE Connectivity, Menlo Park, CA HP 8-2013 Page iv Copyright 2013 by the National Electrical Manufacturers Association. HP 8-2013 Page 1 Copyright 2013 by the National Electrical Manufacturers Association. SECTION 1 GENERAL 1.1 SCOPE ANSI/NEMA HP 8 covers specific requirements for cross-

29、linked, modified polyolefin insulated solid and stranded wire designed for the internal wiring of high-reliability electrical and electronic equipment. ANSI/NEMA HP 8 addresses 600 V (Types LS, ZHDM, ZHDH, and ZH) and 1000 V (Type ZHX) wire and permits continuous conductor temperature ratings of -40

30、C to 90C, 105C, or 125C with either tin- or silver-coated conductors. These types of hook-up wire are used when the following requirements are called for: a) Moderate temperature resistance b) Low temperature resistance c) Good dielectric constant (Type ZHDM and ZHDH) d) Moderate dielectric constant

31、 (Type LS) e) Good flexibility and flex life when stranded conductors are used f) Solder iron resistance for easier solder terminations without potential damage g) Low smoke (Types LS, ZHDM, ZHDH, ZH, ZHX) h) Zero halogen (Types ZHDM, ZHDH ZH, ZHX) i) Low toxicity (Types LS, ZHDM, ZHDH, ZH, ZHX) j)

32、Low acid gas generation (Types LS, ZHDM, ZHDH, ZH, ZHX) 1.2 REFERENCE STANDARDS AND SPECIFICATIONS From the American Society for Testing and Materials (ASTM): D3032, Methods of Testing Hook-Up Wire Insulation G21, Standard Practice for Determining Resistance of Synthetic Polymeric Materials to Fungi

33、 From the American Society for Quality Control (ASQC): ANSI/ASQC Z1.4, Sampling Procedures and Tables for Inspection by Attributes From the Electronic Industries Alliance (EIA): EIA-359-A, EIA Standard Colors for Color Identification and Coding From the Department of Defense Index of Specifications

34、and Standards (DODISS): MIL-STD-2223, Test Methods for Insulated Electronic Wire MIL-DTL-24643, Cables and Cords, Electric, Low Smoke, For Shipboard Use, General Specification For FED-STD-228, Methods of Testing Cable and Wire, Insulated From Underwriters Laboratories (UL): UL1581, Reference Standar

35、d for Electrical Wires, Cables, and Flexible Cords From the National Electrical Manufacturers Association (NEMA): NEMA WC 52-2005, High-Temperature and Electronic Insulated Wire, Impulse Dielectric Testing NEMA WC 56-1986 (R1993, R2000, R2005, R2012), 3.0 kHz Insulation Continuity Proof Testing of W

36、ire and Cable ANSI/NEMA WC 67-2012, Standard for Uninsulated Conductors Used in Electrical and Electronic Applications 1.3 RECOMMENDED USES OF WIRE TYPES 1.3.1 TYPE LS Type LS wire is intended for use in 600 V, medium temperature applications (Replaces M16878/36). HP 8-2013 Page 2 Copyright 2013 by

37、the National Electrical Manufacturers Association. 1.3.2 TYPE ZHDM and ZHDH Type ZHDM and ZHDH wire is intended for use in 600 V or less signal applications where a good dielectric constant is required to meet the specific electrical properties (see Table 32) in low temperature (90C) applications. T

38、he insulation contains zero halogens. 1.3.3 TYPE ZH Type ZHM wire is intended for use in 600 V, medium temperature (125C) applications. The insulation contains zero halogens. 1.3.4 TYPE ZHX Type ZHX wire is intended for use in 1000 V, medium temperature (125C) applications. The insulation contains z

39、ero halogens. 1.4 PART IDENTIFICATION NUMBER (PIN) The part numbers shall be of the following form: HP 8(TYPE)-(CONDUCTOR MATERIAL)(AWG)(STRANDS)(COLOR) NEMA STANDARD Example: HP 8LS-BJE9 for XLPO insulated wire Type LS, Tin-Coated Copper, 16 AWG, 19 Strands White Table 11 Conductor Material and Coa

40、ting Letter Conductor Material Sections 3-1, 3-2, and 4-1; and NEMA WC 67. Testing shall be conducted in accordance with Section 6. 5.2 QUALITY CONFORMANCE INSPECTION OF FINISHED PRODUCT 5.2.1 Definitions 5.2.1.1 Inspection Lot An inspection lot shall consist of all wire of the same part number, pro

41、duced under essentially the same conditions, and presented for inspection at one time. 5.2.1.2 Unit of Product The unit of product for determining lot size for sampling shall be the quantity of wire offered for inspection on one coil, one reel, or one spool, as applicable. 5.2.2 Sampling Inspection

42、Acid gas, halogen, smoke, and toxicity shall be tested per Section 6.1.10 through Section 6.1.13. All other tests shall use a sampling plan in accordance with special inspection level S-2 in ANSI/ASQC Z1.4. 5.3 WORKMANSHIP The insulated wire shall be free of kinks, abrasions, and cracked or peeled s

43、urfaces. The wire shall be uniform and consistent and shall be free from defects which will adversely affect the serviceability of the product for the intended use, as described in Section 1.2. 5.4 MATERIALS CERTIFICATION The suppliers shall maintain certifications that all materials used conform to

44、 the requirements in Section 2 and Section 3. HP 8-2013 Page 10 Copyright 2013 by the National Electrical Manufacturers Association. TABLE 51 Physical and Electrical Requirements for Type LS, ZHD, ZH, and ZHX Wires TEST LS ZHDM & ZHDH ZH ZHX Dimensional Inspection (See Section 6.1.4) See NEMA WC-67

45、and Section 3.1 See NEMA WC-67 and Section 3.1 See NEMA WC-67 and Section 3.1 See NEMA WC-67 and Section 3.1 Conductor Resistance (See Section 6.2.1) See ANSI/NEMA WC 67 See ANSI/NEMA WC 67 See ANSI/NEMA WC 67 See ANSI/NEMA WC 67 High Frequency Spark Test Voltage or Impulse Test Voltage (See Section

46、 6.2.2) 5.7 kV 3.4 kV 5.7 kV 7.5 kV 8.0 kV 6.0 kV 8.0 kV 15 kV Concentricity (Minimum) (See Section 6.1.4.3) 70% Min 85% Min 70% Min 70% Min Heat Resistance & Dielectric Strength Peak Voltage (See Sections 6.1.2 & 6.2.3) 150C 1500 V 115C 1500 V 150C 1500 V 150C 3000 V Insulation Resistance (See Sect

47、ion 6.2.4) 5,000 M Min 5,000 M Min 5,000 M Min 5,000 M Min Insulation Tensile Strength (Minimum) (See Section 6.1.3) 1800 psi 1800 psi 1500 psi 1500 psi Shrinkage (Maximum) (See Section 6.1.5) .125 in. .125 in. .125 in. .250 in. Insulation Elongation (Minimum) (See Section 6.1.3) 250% 100% 100% 100%

48、 Flammability (See Section 6.1.6) Required Not Required Required Required Heat Aging (See Section 6.1.7) 25% Max Change 96 hrs. 135C 25% Max Change 96 hrs. 100C 25% Max Change 96 hrs 135C 25% Max Change 96 hrs. 135C Cold Bend (See Section 6.1.9) -40C - 40C - 40C -40C Identification of Product (See S

49、ection 4.2) Applies to Size 22AWG and Larger Applies to Size 22AWG and Larger Applies to Size 22AWG and Larger Applies to Size 22AWG and Larger Halogen Content (Maximum) (See Section 6.1.10) Not Required 0.2% 0.2% 0.2% HP 8-2013 Page 11 Copyright 2013 by the National Electrical Manufacturers Association. TEST LS ZHDM & ZHDH ZH ZHX Smoke Index (Maximum) (See Section 6.1.11) 25 25 25 25 Toxicity Index (Maximum) (See Section 6.1.12) 1.5 1.5 1.5 1.5 Acid Gas Equivalent (Maximum) (See Section 6