ANSI NEMA MW 1000-2016 Magnet Wire (Incorporated Corrections to Annex D Table D.1 Table D.2 and Table D.3).pdf

1、NEMA Standards PublicationNational Electrical Manufacturers AssociationANSI/NEMA MW 1000-2016Magnet WireANSI/NEMA MW 1000-2016American National Standard Magnet WirePublished by:National Electrical Manufacturers Association1300 North 17thStreet, Suite 900Rosslyn, Virginia 22209www.nema.org 2016 Natio

2、nal Electrical Manufacturers Association. All rights, including translation into other languages, reserved under the Universal Copyright Convention, the Berne Convention for the Protection of Literary and Artistic Works, and the International and Pan American copyright conventions.Approved as an Ame

3、rican National Standard ANSI Approval Date: April 6, 2016NOTICE AND DISCLAIMER (ANSI Accredited Standards Committee)The information in this publication was considered technically sound by the consensus of persons engaged in the development and approval of the document at the time it was developed. C

4、onsensus does not necessarily mean that there is unanimous agreement among every person participating in the development of this document.ANSI standards, of which the document contained herein is one, are developed through a voluntary consensus standards development process. This process brings toge

5、ther volunteers and/or seeks out the views of persons who have an interest in the topic covered by this publication. As Secretary of the ANSI Accredited Standards Committee, NEMA administers the process in accordance with the procedures of the American National Standards Institute to promote fairnes

6、s in the development of consensus. As a publisher of this document, NEMA does not write the document and it does not independently test, evaluate or verify the accuracy or completeness of any information or the soundness of any judgments contained in its standards and guideline publications.NEMA dis

7、claims liability for any personal injury, property or other damages of any nature whatsoever, whether special, indirect, consequential or compensatory, directly or indirectly resulting from the publication, use of, application, or reliance on this document. NEMA disclaims and makes no guaranty or wa

8、rranty, express or implied, as to the accuracy or completeness of any information published herein, and disclaims and makes no warranty that the information in this document will fulfill any of your particular purposes or needs. NEMA does not undertake to guarantee the performance of any individual

9、manufacturers or sellers products or services by virtue of this standard or guide.In publishing and making this document available, NEMA is not undertaking to render professional or other services for or on behalf of any person or entity. Nor is NEMA undertaking to perform any duty owed by any perso

10、n or entity to someone else. Anyone using this document should rely on his or her own independent judgment or, as appropriate, seek the advice of a competent professional in determining the exercise of reasonable care in any given circumstances. Information and other standards on the topic covered b

11、y this publication may be available from other sources, which the user may wish to consult for additional views or information not covered by this publication.NEMA has no power, nor does it undertake to police or enforce compliance with the contents of this document. NEMA does not certify, test or i

12、nspect products, designs or installations for safety or health purposes. Any certification or other statement of compliance with any health- or safety-related information in this document shall not be attributable to NEMA and is solely the responsibility of the certifier or maker of the statement. 2

13、016 National Electrical Manufacturers AssociationANSI/NEMA MW 1000-2016Page iFOREWORDThis should read ANSI/NEMA MW 1000-2016 supersedes ANSI/NEMA MW 1000-2015. It has been approved as an American National Standard.This standard is periodically reviewed by the NEMA Magnet Wire Section for revisions c

14、onsidered to be necessary to keep it up to date with changes in technology and regulations. See http:/www.MW for additional information.Proposed or recommended revisions should be submitted to:Senior Vice President, Operations National Electrical Manufacturers Association 1300 North 17thStreet, Suit

15、e 900 Rosslyn, Virginia 22209MW 1000 was developed by the Magnet Wire Section of NEMA, working closely with representatives of various industries that use magnet wire. At the time this edition was approved, the Magnet Wire Section had the following members:Bridgeport Insulated Wire Company Bridgepor

16、t, CT CONDUMEX Mxico, D.F., Mxico Elektrisola, Inc. Boscawen, NH Essex Group, Inc. Fort Wayne, IN Magnekn San Nicolas, NL, Mxico MWS Wire Industries Westlake Village, CA Rea Magnet Wire Company, Inc. Fort Wayne, IN 2016 National Electrical Manufacturers AssociationANSI/NEMA MW 1000-2016Page iiHow to

17、 Use This PublicationFirst, review Part 1 for general information. Then in Part 2, locate the specification for the type of insulation and conductor of interest. Part 2 is arranged in numerical order as shown beginning on page 14. The dimensions for each Part 2 MW type are provided in Part 1, beginn

18、ing with Table 1. The specification in Part 2 will indicate the requirements to be met and will refer to the test procedures and corresponding test values to be attained in Part 3.Part 1 of this publication deals with information common to all types of magnet wire: ordering information, general mate

19、rial requirements, general test conditions, definitions, and manufacturing data in support of thermal rating. This part also includes dimensions with metric equivalents for all bare, minimum insulation increase, and overall dimensions for all Part 2 MW specification requirements. Part 2 consists of

20、product specifications requirements (other than dimensions) for magnet wire with different types of coatings and/or coverings. Insofar as possible, the product specifications are complete on one sheet, since they are arranged to include only one insulation or covering per sheet. The title on each sh

21、eet identifies the product. Example: MW 15-C, Polyvinyl Acetal Round Copper Magnet Wire. MW 15-A covers the aluminum version of the same generic product.Part 3 contains the test procedures to be followed and corresponding tables of specific test values to be attained in determining compliance with t

22、he requirements given in Part 2. The requirements are consolidated with the test procedures and testing parameters for a given property. An index of the main test paragraphs is provided, beginning on page 14, Part 3 Test Procedures, in the Table of Contents.Annex A provides a cross reference between

23、 test procedures in this standards publication and those published by the American Society for Testing and Materials (ASTM). Annex B consists of definitions, requirements, and recommended test procedures for reusable magnet wire packaging, standardized dimensions for spools and reels, and formatting

24、 for the labeling of magnet wire products.Annex C provides a cross reference between NEMA and IEC magnet wire specifications.Annex D provides the formulas for determining dimensional requirements of round film-insulated magnet wire and dielectric breakdown, as well as cross-sectional area and resist

25、ance calculations.Annex E provides the dimensional criteria for ranges of sizes of rectangular bare, film, and fabric magnet wire products, setting the general rules and guidelines for various traditional yet non-standard rectangular magnet wire products.Annex F provides properties of selected refri

26、gerants determined as suitable alternatives to refrigerant R22 in the Refrigerant Extraction Test, clause 3.55.Annex G provides recommended winding tensions for round copper and aluminum magnet wire to ensure that wire, as it is de-reeled, is not stretched beyond end user requirements.Annex H provid

27、es the test methods and requirements for fully insulated winding wire (FIW) referenced in specification MW 85-C in Part 2. 2016 National Electrical Manufacturers AssociationANSI/NEMA MW 1000-2016Page iiiSummary of RevisionsIntroductory MaterialUpdated Foreword iUpdated “How to Use this Publication”

28、.iiUpdated Tables of Contents ivPart 11.2.1 added for all normative references, with new references to ASTM B233, UL 746B and UL 1446 . 11.2.2 added for “other” non-normative references . 21.4.1.2 revised to specify aluminum EC 1350 alloys .51.4.2 editorially reorganized for improved clarity .51.5.1

29、.3 editorially modified for improved clarity . 61.9.1 revised to expand and update the Part Numbering Identification (PIN) table .11Tables 13-19 replaced with former Tables E-4 and E-5; all subsequent tables renumbered 41-47Part 2MW 36-A revised to reference the Bend method for determining Dielectri

30、c Breakdown requirements for specified Heavy film-insulated wire sizes . 20MW 36-C revised to clarify which Dielectric breakdown the requirements are determined according to the Bend method in 3.8.6 21MW 41-C and 44-C revised to clarify the methods used for determining compliance with Adherence and

31、Flexibility requirements according to wire size 24-27MW 86-A, 86-C, 87-A and 87-C added as new specifications62-65Part 3New Bend method added for determining compliance with Adherence and Flexibility requirements for large round glass fiber or polyester/glass fiber covered bare or film insulated wir

32、es .5Table 31 revised to indicate that elongation requirements for film-insulated round wire also apply to bare wire. . 16Tables 34 and 35 (formerly Tables 38 and 39) expanded to include sizes 14-37 AWG. 20-21Annex CRevised to remain current with NEMA and IEC standards activities through 2015 . C-1A

33、nnex ERevised to move Tables E-4 and E-5 to Part 1 as Tables 13 and 14 .E-1 2016 National Electrical Manufacturers AssociationANSI/NEMA MW 1000-2016Page ivContentsForeword iHow to Use This Publication .iiPart 1 General1.1 Scope 11.2 References 11.2.1 Normative References 11.2.2 Other References .21.

34、3 Definitions .31.4 Materials .41.4.1 ConductorsRound, Square, Rectangular, Copper, Aluminum .41.4.2 Insulating Materials .51.5 Manufacturing .61.5.1 Application of Insulation 61.5.2 Intermediate Sizes 71.5.3 Joints 71.5.4 Packaging .81.6 Test Conditions and Parameters .81.6.1 Safety Statement 81.6.

35、2 Selection of Specimens 81.6.3 Ambient Conditions of Test .81.6.4 Power Frequency .81.6.5 Mandrels .91.6.6 Rectangular and Square Wire 91.6.7 Round Wire .91.6.8 Periodic Conformance 101.6.9 Retests101.7 Units Of Measure 101.8 Thermal Class Of Magnet Wire .101.9 Ordering Information .111.9.1 Product

36、 Identification Number 111.9.2. Minimum Ordering Data .121.10 De-Reeling (Winding) Tension 12 2016 National Electrical Manufacturers AssociationANSI/NEMA MW 1000-2016Page vTablesTable 1 Dimensions for Bare and Film-Insulated Round Magnet Wire 13Table 2 Round Copper Wire, Ultra-Fine Sizes by Resistan

37、ce .23Table 3 Dimensions for Round Film-Insulated Self-Bonding Magnet Wire 24Table 4 Dimensions for Single Glass Fiber Covered Round Bare Single Film-Coated and Heavy Film-Coated Wire 28Table 5 Dimensions for Double Glass Fiber Covered Round Bare Single Film-Coated and Heavy Film-Coated Wire 30Table

38、 6 Dimensions for Single Polyester Glass Fiber Covered Round Bare Single Film-Coated and Heavy Film-Coated Wire .32Table 7 Dimensions for Double Polyester Glass Fiber Covered Round Bare Single Film-Coated and Heavy Film-Coated Wire .34Table 8 Dimensions, Radii, and Cross-Sectional Area for StandardR

39、ectangular Bare Wire 36Table 9 Bare Rectangular Conductor Tolerances 38Table 10 Film-Insulated Rectangular Magnet Wire Increase in Thickness and Width Due to Film Coating .38Table 11 Dimensions of Square Bare Wire 38Table 12 Heavy and Quad Film-Insulated Square Magnet Wire Increase in Dimensions Due

40、 to Film Coating 39Table 13 Increase in Dimensions for Glass Fiber Covered Rectangular Magnet Wire 41Table 15 Single Glass Fiber Covered, Heavy Film-Insulated Square Copper Magnet Wire Minimum Increase and Maximum Overall Dimensions Due to Insulation .43Table 16 Single Polyester Glass Fiber Covered

41、Heavy Film-Insulated Square Copper Magnet WireMinimum Increase and Maximum Overall Dimensions Due to Insulation 44Table 17 Double Glass Fiber Covered, Bare or Heavy Film-Insulated Square Copper Magnet WireMinimum Increase and Maximum Overall Dimensions Due to Insulation 45Table 18 Double Polyester G

42、lass Fiber Covered, Bare or Heavy Film-Insulated Square Copper Magnet WireMinimum Increase and Maximum Overall Dimensions Due to Insulation .46Table 19 Comparison Between AWG and IEC R-40 Series Bare Wire Diameters 47Table 20 Comparison Between NEMA and IEC Increases and Overall Diameters (inches) .

43、49Table 20 Comparison Between NEMA and IEC Increases and Overall Diameters (mm) 51Table 21 Dimensions for Tape-Covered Round Magnet Wire (inches) 53Table 22 Increase in Dimensions of Rectangular Wire Due to Tape Covering 55Table 23 Dimensions for Tape-Covered Square Magnet Wire (inches) .55 2016 Nat

44、ional Electrical Manufacturers AssociationANSI/NEMA MW 1000-2016Page viPart 2 Properties and RequirementsSpecificationNumberThermalClassRoundRectangular and SquarePageNo.MW 5-C Polyester (Single and Heavy) 155 X 2MW 15-A Polyvinyl Acetal (Single and Heavy) 105 X 3MW 15-C Polyvinyl Acetal (Single, He

45、avy, Triple, Quad) 105 X 4 MW 16-C Polyimide (Single, Heavy, Triple, Quad) 240 X 5MW 18-A Polyvinyl Acetal (Heavy and Quad) 105 X 6MW 18-C Polyvinyl Acetal (Heavy and Quad) 105 X 7MW 19-CPolyvinyl Acetal with Self-bonding Overcoat(Types 1, 2, and 3)105 X 8MW 20-C Polyimide (Heavy and Quad) 240 X 9MW

46、 24-APolyester (amide)(imide) Overcoated withPolyamide (Single and Heavy)155 X 10MW 24-CPolyester (amide)(imide) Overcoated withPolyamide (Single, Heavy, Triple)155 X 11MW 28-APolyurethane Overcoated with Polyamide for Solderable Applications (Single and Heavy)130 X 12MW 28-CPolyurethane Overcoated

47、with Polyamide for Solderable Applications (Single and Heavy)130 X 13MW 30-C Polyester (amide)(imide) (Single, Heavy, Triple) 180 X 14MW 31-A Paper Covered 90 or 105 X 15MW 31-C Paper Covered 90 or 105 X 16MW 33-A Paper Covered Bare Rectangular and Square 90 or 105 X 17MW 33-C Paper Covered Bare Rec

48、tangular and Square 90 or 105 X 18MW 35-APolyester (amide)(imide) Overcoated withPolyamideimide (Single and Heavy)220 X 19MW 35-CPolyester (amide)(imide) Overcoated with Polyamideimide (Single, Heavy, Triple, Quad)200 X 20MW 36-APolyester (amide)(imide) Overcoated withPolyamideimide (Heavy and Quad)

49、220 X 21MW 36-CPolyester (amide)(imide) Overcoated withPolyamideimide (Heavy and Quad)200 X 22MW 37-CPolyester (amide)(imide) Overcoated withPolyamideimide (Single, Heavy and Triple)220 X 23MW 38-CPolyester (amide)(imide) overcoated withpolyamideimide (Heavy and Quadruple)220 X 24MW 41-C Glass Fiber Covered (Single and Double) 155 X 25MW 42-C Glass Fiber Covered (Single and Double) 155 X 26MW 43-CGlass Fiber Covered Silicone Treated(Single and Double)200 X 27MW 44-CGlass Fiber Covered Silicone Treated(Single and Doub