ANSI PIA B151.29-2014 Safety Requirements for Vertical Clamp Injection Molding Machines (Plastics Industry Association FKA Society of the Plastics Industry Standards (SPI)).pdf

1、 ANSI / SPI B151.29 2014 American National Standard for Plastics Machinery Safety Requirements for Vertical Clamp Injection Molding Machines Secretariat and Accredited Standards Developer The Society of the Plastics Industry, Inc. d/b/a SPI The Plastics Trade Industry Association 1667 K Street NW, S

2、uite 1000 Washington, DC 20006 APPROVED: 25 FEBRUARY 2014 by the American National Standards Institute COPYRIGHT PROTECTED DOCUMENT Copyright 2014 by SPI All rights reserved. Printed in the United States of America No part of this publication may be reproduced in any form, in an electronic retrieval

3、 system or otherwise, without the prior written permission of SPI. AMERICAN NATIONAL STANDARD B151.29 2014 2014 Society of the Plastics Industry Page | i PREFACE TO AMERICAN NATIONAL STANDARD (This Preface is not a normative part of American National Standard ANSI/SPI B151.29) The information contai

4、ned in this Preface is not part of this American National Standard (ANS) and has not been processed in accordance with ANSIs requirements for an ANS. As such, this Preface may contain material that has not been subjected to public review or a consensus process. In addition, it does not contain requi

5、rements necessary for conformance to the standard. By approving this American National Standard, the ANSI Board of Standards Review confirms that the requirements for due process, consensus, balance and openness have been met by the Society of the Plastics, Industry, Inc. (SPI, the ANSI-accredited s

6、tandards developing organization). American National Standards are developed through a consensus process. Consensus is established when substantial agreement has been reached by directly and materially affected interests. Substantial agreement means much more than a simple majority, but not necessar

7、ily unanimity. Consensus requires that all views and objections be considered, and that a concerted effort be made toward resolution. This process brings together volunteers or seeks out the views of persons who have an interest in the topic covered by this publication. While SPI administers the pro

8、cess and establishes procedures to promote fairness in the development of consensus, it does not write the document and it does not independently test, evaluate or verify the accuracy or completeness of any information or the soundness of any judgments contained in its standards or guidelines. Ameri

9、can National Standards are promulgated through ANSI for voluntary use; their existence does not in any respect preclude anyone, whether they have approved the standards or not, from manufacturing, marketing, purchasing, or using products, processes, or procedures not conforming to the standards. How

10、ever, users, distributors, regulatory bodies, certification agencies and others concerned may apply American National Standards as mandatory requirements in commerce and industry. The American National Standards Institute does not develop standards and will in no circumstances give an interpretation

11、 of an American National Standard. Moreover, no person shall have the right or authority to issue an interpretation of an American National Standard in the name of the American National Standards Institute. Requests for interpretations should be addressed to the Secretariat (SPI). Neither SPI nor an

12、y of the organizations or individuals that assisted in authoring, developing, editing or distributing this standard (SPA and such organizations and individuals collectively referred to as the “Contributing Parties”) makes any warranty, either expressed or implied, as to the fitness of merchantabilit

13、y or accuracy of the information contained within this standard. The Contributing Parties disclaim and make no warranty that the information in this document will fulfill any of your particular purposes or needs. The Contributing Parties disclaim liability for any personal injury, property or other

14、damages of any nature whatsoever, whether special, indirect, consequential or compensatory, directly or indirectly resulting from the publication, use of, application or reliance on this document. The Contributing Parties do not undertake to guarantee the performance of any individual manufacturer o

15、r sellers products or services by virtue of this standard or guide, nor does it take any position with respect to the validity of any patent rights asserted in connection with the items which are mentioned in or are the subject of this document. The Contributing Parties disclaim liability for the in

16、fringement of any patent resulting from the use of or reliance on this document. Users of this document are expressly advised that determination of the validity of any such patent rights, and the risk of infringement of such rights, is entirely their own responsibility. AMERICAN NATIONAL STANDARD B1

17、51.29 2014 2014 Society of the Plastics Industry Page | ii In publishing or making this document available, the Contributing Parties are not undertaking to render professional or other services for or on behalf of any person or entity, nor are the Contributing Parties undertaking to perform any duty

18、 owed by any person or entity to someone else. Anyone using this document should rely on his or her own independent judgment, or as appropriate, seek the advice of a competent professional in determining the exercise of reasonable care in any given circumstances. In addition to conforming to the req

19、uirements of this standard, the responsible personnel must also make an independent determination as to whether a machine, activity or condition complies with the applicable legal requirements in the relevant jurisdiction(s). SPI has no power, nor does it undertake, to police or enforce conformance

20、to the requirements of this voluntary standard. SPI does not certify, test or inspect products, designs, or installations under this standard for safety or health purposes. Any certification or other statement of conformance to any health or safety-related information in this document shall not be a

21、ttributable to SPI and is solely the responsibility of the certifier or maker of the statement. NOTICE: This American National Standard may be revised or withdrawn at any time. The procedures of the American National Standards Institute require that action be taken periodically to reaffirm, revise,

22、or withdraw this standard. You may contact the Secretariat for current status information on this standard. Individuals interested in obtaining up-to-date information on standards can access this information at www.nssn.org (or by contacting ANSI). NSSN - A National Resource for Global Standards pro

23、vides a central point to search for standards information from worldwide sources and can connect those who seek standards to those who supply them. Published by: The Society of the Plastics Industry, Inc. d/b/a SPI: The Plastics Trade Industry Association 1667 K Street NW, Suite 1000 Washington, DC

24、20006 Copyright 2014 by The Society of the Plastics Industry, Inc. All rights reserved. Printed in the United States of America No part of this publication may be reproduced in any form, in an electronic retrieval system or otherwise, without the prior written permission of the publisher. AMERICAN N

25、ATIONAL STANDARD B151.29 2014 2014 Society of the Plastics Industry Page | iii Foreword (This Foreword is not part of American National Standard ANSI/SPI B151.29-2014) The primary objective of this standard is to minimize hazards to personnel associated with machine activity by establishing requirem

26、ents for the manufacture and use of these machines. To accomplish this objective, the committee decided to approach the problem of machine safety as follows: The committee developed a list of hazards typical of VCIMM and listed these in clause 6 of this standard. For each hazard identified within th

27、e scope of the standard, the committee assessed the potential severity of injury related to the hazard, the frequency of exposure to the hazard, and possible avoidance. This process involved discussion among the committee, and resulted in the recommended preventive control measures included in claus

28、es 7 through 10 inclusive and additional Annex reference materials. Compliance with this standard is considered to adequately control hazards identified in clause 6. Other hazards not listed in clause 6 that can occur with VCIMMs may require additional risk reduction measures not included in this st

29、andard. This standard is a revision of American National Standard ANSI/SPI B151.29-2003 - Safety Requirements for the Manufacture, Care, and Use of Vertical Clamp Injection Molding Machines. The standard was revised because: some paragraphs required modification for clarity and intent; additional de

30、tails on electrical requirements were added; additional explanatory material and illustrations were added; additional definitions were required; some paragraphs required modification and other paragraphs were added to conform more closely to changes in technology. To assist in the interpretation of

31、these requirements, responsibilities have been assigned to the supplier, the remanufacturer, the modifier, and the user. The project on safety requirements for the manufacture and use of vertical clamp injection molding machines was initiated under the auspices of the Injection Molding Committee of

32、the Machinery Division, and the Safety Committee of the Molders Division, of SPI: The Plastics Industry Trade Association. Both divisions of the SPI have long been concerned with operator safety on plastics processing equipment. Accordingly, each of the divisions has established a standards developm

33、ent committee charged with the task of establishing necessary standards. A standard treating the manufacture and use of vertical clamp injection molding machines is complicated by the wide variety and sizes of machines manufactured and in use, and by the virtually infinite combinations of parts bein

34、g produced, the production methods used, and the operating conditions existing in industry today. Effective Date The following information on effective dates is informative guidance only, and not a normative part of this standard. This committee recognizes that some period of time after the approval

35、 date on the title page of this document is necessary for suppliers and users to develop new designs, or modify existing designs or manufacturing processes in order to incorporate the new or revised requirements of this standard into their product development or production system. This committee rec

36、ommends that suppliers complete and implement design changes for new machines and machinery systems within 18 months of the approval of this standard. AMERICAN NATIONAL STANDARD B151.29 2014 2014 Society of the Plastics Industry Page | iv The committee recommends that users evaluate whether existing

37、 machinery and machinery systems have acceptable risk within 18 months of the approval date of this standard using generally recognized risk assessment methods. If the risk assessment shows that modification(s) is necessary, refer to the requirements of this standard to implement risk reduction meas

38、ures (protective measures) for appropriate risk reduction. The ANSI/SPI B151.29 is considered a “type-C” standard. SPI standards can be associated with the ISO “A-B-C level” structure as described below: Type-A standards (basis standards) give basic concepts, principles for design, and general aspec

39、ts that can be applied to machinery (e.g., ANSI B11.0; ANSI/ISO 12100); Type-B standards (generic safety standards) deal with one or more safety aspects or one or more types of safeguards that can be used across a wide range of machinery (e.g., ANSI B11.19; ISO 13849-1); Type-C standards (machinery

40、safety standards) deal with detailed safety requirements for a particular machine or group of machines. Suggestions for improvement of this standard will be welcome. Inquiries with respect to the application of, or substantive requirements of, this standard should be addressed to the Society of the

41、Plastics Industry, Inc., 1667 K Street, NW, Ste. 1000, Washington, DC 20006. The Injection Molding Standards Development Committee of the Machinery Division, and the Safety Committee of the Molders Division, was responsible for this standard and had the following members: Husky Injection Molding Sys

42、tems, Inc. Jim Pilavdzic - Chair Arburg, Inc. John Adamowicz America Safety and Energy Dennis Aulbrook Wittmann Tom Betts Milacron Brian Bish Maruka USA Kevin Bruce Ipex Farid Danial Niigata Machine Techno Co. Ltd. Paul Diehl Industrial Safety Integration Tom Doyle Sumitomo/Demag Dale Ebbert Sumitom

43、o/Demag Mike Formella Zeiger Industries Stan Glover Jackson Machinery Bob Jackson Instant Engineering, Inc. Sobhy Khalil S.A.F.E. LLC Loren Mills Sumitomo Demag Jim Mitchell Absolute Machinery Corporation Michael Ortolano Jaeger Unitek Floyd Pierson Netstal Machinery Daniel Ross Eurotherm Tom Scheck

44、 Invensys Steve Schroeder Toyota Earl Sowders Sumitomo/Demag Gary Spencer Engel Andrei Toth Rockwell Automation John Toth Cold Jet Steve Wilson Niigata Machine Techno Co. Ltd. Mark Zulas SPI Standards Program Coordinator David Felinski - Secretary Secretariat to the Committee: Jackie Dalzell, Direct

45、or Industry Affairs - SPI AMERICAN NATIONAL STANDARD B151.29 2014 2014 Society of the Plastics Industry Page | v Explanation of the format of this American National Standard, and ANSI /SPI B151 conventions This ANSI B151.29 2014 American National Standard uses a two-column format to provide supporti

46、ng information for requirements. The material in the left column is confined to “Standards Requirements” only, and is so captioned. The right column, captioned “Explanatory Information“ contains information that the writing committee believed would help clarify the requirements of the standard or to

47、 provide examples or additional reference information. This column is not a normative part of the standard as it contains no requirements and should not be construed as being a part of the requirements of this American National Standard. As in all American National Standards, the term “SHALL” denote

48、s a requirement that is to be strictly followed in order to conform to this standard; no deviation is permitted. The term “SHOULD” denotes a recommendation, a practice or condition among several alternatives, or a preferred method or course of action. Similarly, the term “CAN” denotes a possibility,

49、 ability or capability, whether physical or causal, and the term “MAY” denotes a permissible course of action within the limits of the standard. To achieve uniform interpretation, it is imperative to read and understand the definitions (clause 3) of this standard. B151 conventions: Operating rules (safe practices) are not included in either column of this standard unless they are of such nature as to be vital safety requirements, equal in weight to other requirements, or guides to assist in compliance with the standard. The B151 sta