ANSI UL 1004-5-2014 UL Standards for Safety Fire Pump Motors (Second Edition Reprint with revisions through and including September 1 2016).pdf

1、UL COPYRIGHTED MATERIAL NOT AUTHORIZED FOR FURTHER REPRODUCTION OR DISTRIBUTION WITHOUT PERMISSION FROM UL UL 1004-5 Fire Pump Motors STANDARD FOR SAFETYUL COPYRIGHTED MATERIAL NOT AUTHORIZED FOR FURTHER REPRODUCTION OR DISTRIBUTION WITHOUT PERMISSION FROM ULUL COPYRIGHTED MATERIAL NOT AUTHORIZED FO

2、R FURTHER REPRODUCTION OR DISTRIBUTION WITHOUT PERMISSION FROM UL UL Standard for Safety for Fire Pump Motors, UL 1004-5 Second Edition, Dated May 9, 2014 Summary of Topics This revision of ANSI/UL 1004-5 was issued to incorporate the following changes: Alternative to the Drip Proof Test Expanded sc

3、ope of UL 1004-5 to include larger horsepower, single phase motors, and motors rated using IP codes of IPX2 The revised requirements are substantially in accordance with Proposal(s) on this subject dated January 22, 2016 and July 15, 2016. Text that has been changed in any manner or impacted by ULs

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6、ncluding loss of prots, lost savings, loss of data, or any other damages arising out of the use of or the inability to use this Standard, even if UL or an authorized UL representative has been advised of the possibility of such damage. In no event shall ULs liability for any damage ever exceed the p

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8、om any error or deviation introduced while purchaser is storing an electronic Standard on the purchasers computer system. SEPTEMBER 1, 2016 UL 1004-5 tr1UL COPYRIGHTED MATERIAL NOT AUTHORIZED FOR FURTHER REPRODUCTION OR DISTRIBUTION WITHOUT PERMISSION FROM UL SEPTEMBER 1, 2016 UL 1004-5 tr2 No Text

9、on This PageUL COPYRIGHTED MATERIAL NOT AUTHORIZED FOR FURTHER REPRODUCTION OR DISTRIBUTION WITHOUT PERMISSION FROM UL MAY 9, 2014 (Title Page Reprinted: September 1, 2016) 1 UL 1004-5 Standard for Fire Pump Motors First Edition September, 2008 Second Edition May 9, 2014 This ANSI/UL Standard for Sa

10、fety consists of the Second Edition including revisions through September 1, 2016. The most recent designation of ANSI/UL 1004-5 as an American National Standard (ANSI) occurred on August 30, 2016. ANSI approval for a standard does not include the Cover Page, Transmittal Pages and Title Page. Commen

11、ts or proposals for revisions on any part of the Standard may be submitted to UL at any time. Proposals should be submitted via a Proposal Request in ULs On-Line Collaborative Standards Development System (CSDS) at http:/. ULs Standards for Safety are copyrighted by UL. Neither a printed nor electro

12、nic copy of a Standard should be altered in any way. All of ULs Standards and all copyrights, ownerships, and rights regarding those Standards shall remain the sole and exclusive property of UL. COPYRIGHT 2016 UNDERWRITERS LABORATORIES INC. ANSI/UL 1004-5-2016UL COPYRIGHTED MATERIAL NOT AUTHORIZED F

13、OR FURTHER REPRODUCTION OR DISTRIBUTION WITHOUT PERMISSION FROM UL SEPTEMBER 1, 2016 FIRE PUMP MOTORS - UL 1004-5 2 No Text on This PageUL COPYRIGHTED MATERIAL NOT AUTHORIZED FOR FURTHER REPRODUCTION OR DISTRIBUTION WITHOUT PERMISSION FROM UL CONTENTS INTRODUCTION 1 Scope .4 2 Glossary .4 CONSTRUCTI

14、ON 3 General 5 4 Frame and Enclosure 5 PERFORMANCE 5 General 5 6 Variation from Rated Voltage Test 6 7 Temperature Test .6 8 Locked Rotor Test for Fire Pump Motors .6 9 Duty Cycle Test .9 10 Operational Test 10 MARKINGS 11 General 12 INSTRUCTIONS 12 General 12 SEPTEMBER 1, 2016 FIRE PUMP MOTORS - UL

15、 1004-5 3UL COPYRIGHTED MATERIAL NOT AUTHORIZED FOR FURTHER REPRODUCTION OR DISTRIBUTION WITHOUT PERMISSION FROM UL INTRODUCTION 1 Scope 1.1 This Standard is intended to be read together with the Standard for Rotating Electrical Machines General Requirements, UL 1004-1. The requirements in this Stan

16、dard supplement or amend the requirements in UL 1004-1. The requirements of UL 1004-1 apply unless modied by this Standard. 1.2 This Standard covers motors that are intended for use in re pump applications as dened by NFPA 20, Standard for the Installation of Stationary Pumps for Fire Protection. 1.

17、3 This Standard does not cover the re pump controller. These controllers are covered by the Standard for Fire Pump Controllers, UL 218. 1.4 These requirements do not cover motors intended for use in hazardous locations as dened in the National Electrical Code, NFPA 70. The National Electrical Code a

18、nd NEC are registered trademarks of the National Fire Protection Association, Inc., Quincy, MA 02169. 2 Glossary 2.1 For the purpose of this Standard, the following denitions apply. 2.2 BREAKDOWN TORQUE Maximum torque developed when a motor is run at rated voltage and frequency, without an abrupt lo

19、ss in speed. 2.3 DESIGNBAsquirrel-cage motor designed to certain minimum torque values and a maximum locked-rotor current with a slip of less than 5 percent at rated load. 2.4 DRIP PROOF A motor intended for indoor use and designed to provide a degree of protection against a limited amount of fallin

20、g water and dirt. 2.5 LOCKED-ROTOR TORQUE Minimum torque developed when a motor with the rotor locked is operated at rated voltage and frequency. 2.6 MODELING A process to simulate an actual load under laboratory conditions. This is usually used when testing a motor for the Duty Cycle Test, Section

21、9. The loading device may have more severe starting conditions than the re pump. In order to avoid overheating the motor during testing, it is required to reduce the number of starts and stops. 2.7 PULL-UP TORQUE Minimum torque developed at any speed between zero and the speed corresponding to the b

22、reakdown torque, when the motor is operated at rated voltage and frequency. 2.8 RADIUS OF GYRATION The distance from an axis that one could put a single particle of weight equal to the weight of a rigid body and have this particle have the same total weight (force) moment of inertia as the original

23、body. The radius of gyration is expressed in the units of distance (meters or feet) squared, i.e., m 2 or ft 2 . 2.9 SLIP SPEED The difference between the synchronous speed and the measured speed of a motor. 2.10 SLIP Dened as Slip Speed divided by Synchronous Speed. SEPTEMBER 1, 2016 FIRE PUMP MOTO

24、RS - UL 1004-5 4UL COPYRIGHTED MATERIAL NOT AUTHORIZED FOR FURTHER REPRODUCTION OR DISTRIBUTION WITHOUT PERMISSION FROM UL 2.11 SYNCHRONOUS SPEED (of a motor) Dened by the equation, h s = 120 f/p in which: h s = the synchronous speed in revolutions per minute f = the line frequency in hertz p = the

25、number of motor poles 2.12 TOTAL WEIGHT (FORCE) MOMENT OF INERTIA The total weight moment of inertia is a measure of the distribution of the weight of an object relative to a given axis. The total weight moment of inertia is the product of weight times the radius of gyration. The total weight moment

26、 of inertia, “I”, is the expressed in units of distance squared times weight (or mass), i.e., kgm 2 or lbft 2 . In the case of a re pump, it is a characteristic of the pump which will dictate the amount of time, “t”, that it will take a motor with a torque, “T”, to accelerate the pump to a given spe

27、ed. Conversely, it is a characteristic that will dictate the amount of time that a given pump, coupled to a given motor, will take to decelerate to a stop. CONSTRUCTION 3 General 3.1 Deleted 3.2 Fire pump motors intended for use with variable speed drives shall additionally meet the requirements of

28、the Standard for Inverter Duty Motors, UL 1004-8. 4 Frame and Enclosure 4.1 A re pump motor enclosure shall be rated a minimum of Type 2 (drip proof), IPX2, or higher, or shall be provided with the instructions specied in 12.1 to indicate a Type 2 or equivalent drip proof enclosure is required for t

29、he use environment. PERFORMANCE 5 General 5.1 The voltage of the test circuit for the performance tests shall be at rated voltage unless stated otherwise in the individual tests. 5.2 The tests are capable of being conducted in any order, as long as the Dielectric Voltage-Withstand Test of UL 1004-1

30、is conducted on a motor in a heated condition. 5.3 When a single motor sample is used for several or all tests, only one Dielectric Voltage-Withstand Test of UL 1004-1 shall be performed on the sample. It shall be performed after all other tests for that sample have been completed and the motor samp

31、le is in a heated condition. When a single motor sample is used for each test, the Dielectric Voltage-Withstand Test of UL 1004-1 shall be performed as required on each sample. SEPTEMBER 1, 2016 FIRE PUMP MOTORS - UL 1004-5 5UL COPYRIGHTED MATERIAL NOT AUTHORIZED FOR FURTHER REPRODUCTION OR DISTRIBU

32、TION WITHOUT PERMISSION FROM UL 6 Variation from Rated Voltage Test 6.1 An induction re pump motor shall operate when subjected to a voltage of 10 percent higher and 10 percent lower than the nameplate voltage for each voltage rating. For motors with a voltage range, the test specied in 6.2 shall be

33、 performed on the highest voltage for the 110 percent test and the lowest voltage for the 90 percent test. 6.2 One sample of a re pump motor is to be connected to a source of supply and loaded to rated horsepower, times any rated service factor. The motor is to be operated at rated frequency and vol

34、tage. The voltage is then to be reduced to 90 percent of the rated voltage and operated for one minute. The voltage is then to be increased to 110 percent of the rated voltage and operated for one minute. 7 Temperature Test 7.1 The Temperature Test of UL 1004-1 is to be conducted with the machine un

35、der test delivering full rated mechanical output. This test is then to be repeated with the machine under test delivering full rated mechanical output, multiplied by any service factor if provided. 8 Locked Rotor Test for Fire Pump Motors 8.1 A re pump motor shall continue to operate and show no evi

36、dence of electrical breakdown as a result of the locked-rotor current evaluation specied in 8.2. The current measured during the test shall not exceed the values in Table 8.1 for 60 Hz motors and Table 8.2 for 50 Hz motors. For voltages other than 230 or 380 volts, the locked-rotor current shall be

37、inversely proportional to the voltages. For example, for a 115-volt motor, the maximum locked-rotor current at a given horsepower rating is twice the maximum value at 230 volts. 8.2 One sample of the motor is to be operated for 12 seconds at rated voltage and frequency with the rotor locked. The cur

38、rent is to be measured during the rst 3 seconds of the test. After the locked-rotor operation, and while still in a heated condition, the motor shall be subjected to the Dielectric Voltage-Withstand Test of UL 1004-1 without evidence of electrical breakdown. The motor shall operate after the applica

39、tion of the dielectric potential. Table 8.1 Maximum (polyphase) locked-rotor current based on 230 V, 60 Hz Power rating Locked-rotor current, A, at 60 Hz Motor designation (NFPA 70 locked rotor indicating code letter) “F” to and including kW (hp) 0.37 (1/2) 20 R 0.56 (3/4) 25 P 0.75 (1) 30 N 1.12 (1

40、-1/2) 40 M 1.49 (2) 50 L 2.24 (3) 64 K 3.73 (5) 92 J 5.59 (7-1/2) 127 H 7.46 (10) 162 H 11.2 (15) 232 G 14.9 (20) 290 G 18.6 (25) 365 G SEPTEMBER 1, 2016 FIRE PUMP MOTORS - UL 1004-5 6 Table 8.1 Continued on Next PageUL COPYRIGHTED MATERIAL NOT AUTHORIZED FOR FURTHER REPRODUCTION OR DISTRIBUTION WIT

41、HOUT PERMISSION FROM UL Table 8.1 Continued Power rating Locked-rotor current, A, at 60 Hz Motor designation (NFPA 70 locked rotor indicating code letter) “F” to and including kW (hp) 22.4 (30) 435 G 29.8 (40) 580 G 37.3 (50) 725 G 44.7 (60) 870 G 55.9 (75) 1085 G 74.6 (100) 1450 G 93.2 (125) 1815 G

42、 112 (150) 2170 G 149 (200) 2900 G 186 (250) 3650 G 224 (300) 4400 G 261 (350) 5100 G 298 (400) 5800 G 336 (450) 6500 G 373 (500) 7250 G NOTE 1 Motors rated for different voltages shall have a proportionately higher (or lower) locked-rotor current e.g. a 460 V, 746 W (1 hp) motor would have a 15A lo

43、cked-rotor current limit. NOTE 2 Motors rated higher than 373 kW (500 hp) shall have a proportionately higher locked-rotor current e.g. a 230 V, 746 kW (1000 hp) motor would have a 14500 A locked-rotor current limit. Table 8.2 Maximum (polyphase) locked-rotor current values based on 380 V, 50 Hz Pow

44、er rating Locked-rotor current, A, at 50 Hz Motor designation (NFPA 70 locked rotor indicating code letter) F to and including kW (hp) 0.75 (1 or less) 20 P 1.12 (1-1/2) 27 N 1.49 (2) 34 M 2.24 (3) 43 L 3.73 (5) 61 K 5.59 (7-1/2) 84 J 7.46 (10) 107 H 11.2 (15) 154 H 14.9 (20) 194 H 18.6 (25) 243 H 2

45、2.4 (30) 289 H 29.8 (40) 387 H 37.3 (50) 482 H 44.7 (60) 578 H 55.9 (75) 722 H 74.6 (100) 965 H 93.2 (125) 1207 H 112.0 (150) 1441 H 149.0 (200) 1927 H 186.5 (250) 2534 H SEPTEMBER 1, 2016 FIRE PUMP MOTORS - UL 1004-5 7 Table 8.2 Continued on Next PageUL COPYRIGHTED MATERIAL NOT AUTHORIZED FOR FURTH

46、ER REPRODUCTION OR DISTRIBUTION WITHOUT PERMISSION FROM UL Table 8.2 Continued Power rating Locked-rotor current, A, at 50 Hz Motor designation (NFPA 70 locked rotor indicating code letter) F to and including kW (hp) 223.8 (300) 3026 H 261.1 (350) 3542 H 298.4 (400) 4046 H 335.7 (450) 4539 H 373.0 (

47、500) 5069 H NOTE 1 Motors rated for different voltages shall have a proportionately higher (or lower) locked-rotor current e.g. a 190 V, 746 W (1 hp) motor would have a 40 A locked-rotor current limit. NOTE 2 Motors rated higher than 373 kW (500 hp) shall have a proportionately higher locked-rotor c

48、urrent e.g. a 380 V, 746 kW (1000 hp) motor would have a 10138 A locked-rotor current limit. Table 8.3 Maximum (single-phase designated design N) locked-rotor current values for 115/230 V, 60 Hz Power rating Locked-rotor current, A, at 60 Hz Motor designation (NFPA 70 locked rotor indicating code le

49、tter) F to and including kW (hp) 0.373 (1/2) 45/25 M/N 0.625 (3/4) 61/35 L/M 0.75 (1) 80/45 L/M Table 8.4 Maximum (single-phase designated design L) locked-rotor current values for 115/230 V, 60 Hz Power rating Locked-rotor current, A, at 60Hz, 115/230 V Motor designation (NFPA 70 locked rotor indicating code letter) F to and including 115/230 V kW (hp) 0.373 (1/2) 45/25 M/N 0.625 (3/4) 61/35 L/M 0.75 (1) 80/45 L/M 1.12 (1-1/2) -/50 -/J 1.49 (2) -/65 -/J 2.24 (3)