ANSI UL 1004-7-2018 UL Standard for Safety Electronically Protected Motors (Third Edition).pdf

1、UL COPYRIGHTED MATERIAL NOT AUTHORIZED FOR FURTHER REPRODUCTION OR DISTRIBUTION WITHOUT PERMISSION FROM UL UL 1004-7 Electronically Protected Motors STANDARD FOR SAFETYUL COPYRIGHTED MATERIAL NOT AUTHORIZED FOR FURTHER REPRODUCTION OR DISTRIBUTION WITHOUT PERMISSION FROM ULUL COPYRIGHTED MATERIAL NO

2、T AUTHORIZED FOR FURTHER REPRODUCTION OR DISTRIBUTION WITHOUT PERMISSION FROM UL UL Standard for Safety for Electronically Protected Motors, UL 1004-7 Third Edition, Dated June 21, 2018 Summary of Topics This new edition of ANSI/UL 1004-7 was issued to incorporate editorial updates. No technical cha

3、nges were made. These revisions are considered to be non-sustantive and not subject to ULs STP process. All rights reserved. No part of this publication may be reproduced, stored in a retrieval system, or transmitted in any form by any means, electronic, mechanical photocopying, recording, or otherw

4、ise without prior permission of UL. UL provides this Standard as is without warranty of any kind, either expressed or implied, including but not limited to, the implied warranties of merchantability or tness for any purpose. In no event will UL be liable for any special, incidental, consequential, i

5、ndirect or similar damages, including loss of prots, lost savings, loss of data, or any other damages arising out of the use of or the inability to use this Standard, even if UL or an authorized UL representative has been advised of the possibility of such damage. In no event shall ULs liability for

6、 any damage ever exceed the price paid for this Standard, regardless of the form of the claim. Users of the electronic versions of ULs Standards for Safety agree to defend, indemnify, and hold UL harmless from and against any loss, expense, liability, damage, claim, or judgment (including reasonable

7、 attorneys fees) resulting from any error or deviation introduced while purchaser is storing an electronic Standard on the purchasers computer system. JUNE 21, 2018 UL 1004-7 tr1UL COPYRIGHTED MATERIAL NOT AUTHORIZED FOR FURTHER REPRODUCTION OR DISTRIBUTION WITHOUT PERMISSION FROM UL JUNE 21, 2018 U

8、L 1004-7 tr2 No Text on This PageUL COPYRIGHTED MATERIAL NOT AUTHORIZED FOR FURTHER REPRODUCTION OR DISTRIBUTION WITHOUT PERMISSION FROM UL JUNE 21, 2018 1 UL 1004-7 Standard for Electronically Protected Motors First Edition October, 2009 Second Edition July, 2012 Third Edition June 21, 2018 This AN

9、SI/UL Standard for Safety consists of the Third Edition. The most recent designation of ANSI/UL 1004-7 as an American National Standard (ANSI) occurred on October 2, 2017. ANSI approval for a standard does not include the Cover Page, Transmittal Pages, and Title Page. Comments or proposals for revis

10、ions on any part of the Standard may be submitted to UL at any time. Proposals should be submitted via a Proposal Request in ULs On-Line Collaborative Standards Development System (CSDS) at https:/. ULs Standards for Safety are copyrighted by UL. Neither a printed nor electronic copy of a Standard s

11、hould be altered in any way. All of ULs Standards and all copyrights, ownerships, and rights regarding those Standards shall remain the sole and exclusive property of UL. COPYRIGHT 2018 UNDERWRITERS LABORATORIES INC. ANSI/UL 1004-7-2017UL COPYRIGHTED MATERIAL NOT AUTHORIZED FOR FURTHER REPRODUCTION

12、OR DISTRIBUTION WITHOUT PERMISSION FROM UL JUNE 21, 2018 ELECTRONICALLY PROTECTED MOTORS - UL 1004-7 2 No Text on This PageUL COPYRIGHTED MATERIAL NOT AUTHORIZED FOR FURTHER REPRODUCTION OR DISTRIBUTION WITHOUT PERMISSION FROM UL CONTENTS INTRODUCTION 1 Scope .4 2 Components4 3 Glossary .4 4 Applica

13、tion of Requirements5 CONSTRUCTION 5 Spacings.6 PERFORMANCE 6 Application of UL 60730-1 to Controls used to Provide Overtemperature Protection for Motors .6 7 Test Method on Controls used to Provide Overtemperature Protection for Motors.8 8 Running Heating Endurance Test .8 UL 60335-1 BASED REQUIREM

14、ENTS FOR MOTORS USED IN APPLIANCES 9 General 9 10 Components 9 10.1 Capacitors 9 10.2 Isolation devices 9 10.3 Switch mode power supplies.10 10.4 Temperature sensing, thermistor devices10 10.5 Transformers 10 11 Evaluation of the Motor Protection Scheme .11 12 General Conditions for the Tests .12 12

15、.1 Details 12 12.2 Intentionally weak parts .12 12.3 Test results determined by overcurrent protection operation .12 13 Low-Power Circuits .13 14 Abnormal Operation and Fault Tests 14 15 Low-Power Circuit Fire Tests.15 16 Programmable Component Reduced Supply Voltage Test .15 17 Electromagnetic Comp

16、atibility (EMC) Requirements Immunity 16 MARKINGS 18 General17 INSTRUCTIONS 19 General17 JUNE 21, 2018 ELECTRONICALLY PROTECTED MOTORS - UL 1004-7 3UL COPYRIGHTED MATERIAL NOT AUTHORIZED FOR FURTHER REPRODUCTION OR DISTRIBUTION WITHOUT PERMISSION FROM UL INTRODUCTION 1 Scope 1.1 This Standard is int

17、ended to be read together with the Standard for Rotating Electrical Machines General Requirements, UL 1004-1. The requirements in this Standard supplement or amend the requirements in UL 1004-1. The requirements of UL 1004-1 apply unless modied by this Standard. 1.2 Motors covered by this Standard,

18、whose overheating protection is provided by an electronic circuit, shall additionally comply with the requirements contained in the Standard for Thermally Protected Motors, UL 1004-3, with regard to Construction, Performance, Manufacturing and Production Tests, Markings, and Instructions unless modi

19、ed by this Standard. 1.3 This Standard applies to motors that rely upon an electronic circuit to prevent overheating of the motor. 1.4 The requirements in this Standard are intended to evaluate a specic motor/electronic protector combination. When the motor, the electronic protector, or the motor/el

20、ectronic protector combination is changed, the combination shall be reevaluated. 1.5 The requirements in this Standard do not cover sealed (hermetic) type compressor motors. 1.6 This Standard does not apply to motors that comply with the Standard for Impedance Protected Motors, UL 1004-2, or the Sta

21、ndard for Thermally Protected Motors, UL 1004-3, independent of the electronic circuit. 2 Components 2.1 Controls used to provide overheating protection for motors covered by this Standard shall comply with the requirements for protective controls contained in the Standard for Automatic Electrical C

22、ontrols Part 1: General Requirements, UL 60730-1, or the applicable requirements in Sections917. 3 Glossary 3.1 For the purpose of this Standard, the following denitions apply. 3.2 INTENTIONALLY WEAK PART A part intended to rupture under conditions of abnormal operation to prevent the occurrence of

23、a condition which could impair compliance with this standard. Adapted by UL from IEC 60335-1 Ed. 5.1 b:2013 with permission of the American National Standards Institute (ANSI) on behalf of the International Electrotechnical Commission. All rights reserved. 3.3 LOW-POWER CIRCUIT A circuit or parts of

24、 circuits farther from the supply source than a low-power point. Adapted by UL from IEC 60335-1 Ed. 5.1 b:2013 with permission of the American National Standards Institute (ANSI) on behalf of the International Electrotechnical Commission. All rights reserved. JUNE 21, 2018 ELECTRONICALLY PROTECTED M

25、OTORS - UL 1004-7 4UL COPYRIGHTED MATERIAL NOT AUTHORIZED FOR FURTHER REPRODUCTION OR DISTRIBUTION WITHOUT PERMISSION FROM UL 3.4 LOW-POWER POINT A point closest to the supply source in an electronic circuit where the maximum available power to an external load at the end of 5 seconds does not excee

26、d 15 watts. Adapted by UL from IEC 60335-1 Ed. 5.1 b:2013 with permission of the American National Standards Institute (ANSI) on behalf of the International Electrotechnical Commission. All rights reserved. 3.5 PROTECTIVE ELECTRONIC CIRCUIT (PEC) An electronic circuit that prevents a hazardous situa

27、tion under abnormal operating conditions. Adapted by UL from IEC 60335-1 Ed. 5.1 b:2013 with permission of the American National Standards Institute (ANSI) on behalf of the International Electrotechnical Commission. All rights reserved. 3.6 PROTECTION SCHEME A combination of sensing and control circ

28、uits. Examples include the following: a) A combination of rotation sensing (i.e., Hall effect sensor) and a control circuit designed to take corrective action (i.e., deenergize the motor in the event that the Hall effect sensor senses a lack of intended motor speed); b) A combination of current sens

29、ing and a control circuit designed to take corrective action in the event that excessive motor current is detected. Electronic protection circuits may incorporate one or many protection schemes to provide primary or redundant overheating protection for a motor. 4 Application of Requirements 4.1 The

30、protection scheme or schemes relied upon to provide freedom from motor overheating due to the causes described in 6.5 (a) (c) shall be identied and then validated through test and evaluation to either: a) The Standard for Automatic Electrical Controls Part 1: General Requirements, UL 60730-1; or b)

31、The UL 60335-1 based requirements in Sections917. 4.2 Protection scheme(s) provided but not relied upon to provide freedom from motor overheating shall be disabled during evaluation and testing of the scheme(s) described in 4.1. 4.3 The circuitry associated with those scheme(s) described in 4.2, tha

32、t are not relied upon to provide freedom from motor overheating, shall only be evaluated as operating circuits not as protective circuits. JUNE 21, 2018 ELECTRONICALLY PROTECTED MOTORS - UL 1004-7 5UL COPYRIGHTED MATERIAL NOT AUTHORIZED FOR FURTHER REPRODUCTION OR DISTRIBUTION WITHOUT PERMISSION FRO

33、M UL CONSTRUCTION 5 Spacings 5.1 Spacings at an electronic protector terminal intended to be used as a eld-wiring terminal shall not be less than those specied in Table 18.1 or Table 18.2 of UL 1004-1, as appropriate. 5.2 The adequacy of spacings shall reect the actual levels of voltage involved, wh

34、ich in the case of electronically protected motors may be signicantly greater or less than the nominal power line voltage. PERFORMANCE 6 Application of UL 60730-1 to Controls used to Provide Overtemperature Protection for Motors 6.1 With reference to 2.1, all performance testing required by the Stan

35、dard for Automatic Electrical Controls Part 1: General Requirements, UL 60730-1, on the control is to be performed with the control connected as intended to the motor. 6.2 Any test conducted on the control that does not result in an obvious inability of the motor to operate as intended, characterize

36、d by a cessation of rotation, shall not result in a temperature of the motor windings in excess of the values specied in Table 32.1 of UL 1004-1. Cessation of rotation is considered to be independent of an inability to start. 6.3 Any test conducted on the control that results in an obvious inability

37、 of the motor to operate as intended, characterized by a cessation of rotation, shall not result in a temperature of the motor windings in excess of the values specied in Table 8.1 of UL 1004-3. Cessation of rotation is considered to be independent of an inability to start. Exception: Any test condu

38、cted on the control used within a motor intended for eld installation shall not result in a temperature of the motor windings in excess of the values specied in Table 32.1 of UL 1004-1. 6.4 Any abnormal test conducted on the electronic protection circuit that terminates as a result of a component fa

39、ilure, that failure mode shall be evaluated in a manner consistent with the requirements of UL 60730-1 to ensure that the result is reliable and consistent. 6.5 Controls evaluated to provide required motor overtemperature protection shall provide the following required safety functions when evaluate

40、d to the requirements of UL 60730-1: a) Locked rotor protection The control shall not allow motor temperatures in excess of the applicable values specied in Table 8.1 of UL 1004-3 under any test condition required by UL 60730-1. b) Loss of phase (power supply phase not motor phase): 1) Where loss of

41、 a power supply phase does not result in a cessation of rotation, the temperature of the motor windings shall not exceed the applicable values specied in Table 10.1 of UL 1004-3. 2) Where loss of a power supply phase results in a cessation of rotation, the temperature of the motor windings shall not

42、 exceed the applicable values specied in Table 8.1 of UL 1004-3. JUNE 21, 2018 ELECTRONICALLY PROTECTED MOTORS - UL 1004-7 6UL COPYRIGHTED MATERIAL NOT AUTHORIZED FOR FURTHER REPRODUCTION OR DISTRIBUTION WITHOUT PERMISSION FROM UL c) Running heating (at manufacturers option and declaration) The cont

43、rol shall not allow motor temperature in excess of those specied in Table 10.1 of UL 1004-3 under any test condition required by UL 60730-1. Exception: Controls used in motors to address (a), (b), and (c) and intended for eld installation shall not allow motor temperatures in excess the values speci

44、ed in Table 32.1 of UL 1004-1. 6.6 Compliance of controls to the requirements of UL 60730-1 shall be achieved through declarations by the control manufacturer. The information required is specied in Table 1DV of UL 60730-1. Table 6.1 species the declarations necessary for a motor control evaluated t

45、o the requirements of this Standard. Table 6.1 Motor Control Correlation Table UL 60730-1 Table 1DV item number Information Motor control requirement 6 Purpose of control Protective control (temperature) 7 Type of load controlled AC motor load 29 Type of disconnection or interruption Any dened 39 Ty

46、pe 1 or Type 2 action Type 2 40 Additional features Must be declared as automatic or manual reset 49 Pollution degree Pollution degree to be determined by reference to UL 1004-1, 18.8. 52 The minimum parameters of any heat dissipater (heat sink) not provided with an electronic control but essential

47、to its correct operation Must be specied 58a Required protection/immunity from mains borne perturbations, magnetic and electromagnetic disturbances Required a 60 Surge immunity IEC 61000-4-5 installation Class 3. Overvoltage category to be determined by reference to UL 1004-1, 18.8. 69 Software Clas

48、s Software Class A. Software specically used to meet 6.5 (a), (b), or (c) shall meet Software Class B requirements. 74 External load and emission control measures to be used for test purposes Intended motor a For the purpose of the tests specied in Annex H, Section 26 of UL 60730-1, the products cov

49、ered by this Standard should be considered as: a) Installation Class 3 (See Annex R, UL 60730-1); b) Overvoltage Category III for controls intended to be permanently wired; c) Overvoltage Category II for controls intended to be cord connected; or d) Test Level 3. JUNE 21, 2018 ELECTRONICALLY PROTECTED MOTORS - UL 1004-7 7UL COPYRIGHTED MATERIAL NOT AUTHORIZED FOR FURTHER REPRODUCTION OR DISTRIBUTION WITHOUT PERMISSION FROM UL 7 Test Method on Controls used to Provide Overtemperature