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ANSI UL 122001-2014 UL Standard for Safety General Requirements for Electrical Ignition Systems for Internal Combustion Engines in Class I Division 2 or Zone 2 Hazardous (Classifie.pdf

1、UL COPYRIGHTED MATERIAL NOT AUTHORIZED FOR FURTHER REPRODUCTION OR DISTRIBUTION WITHOUT PERMISSION FROM UL UL 122001 General Requirements for Electrical Ignition Systems for Internal Combustion Engines in Class I, Division 2 or Zone 2, Hazardous (Classied) LocationsUL COPYRIGHTED MATERIAL NOT AUTHOR

2、IZED FOR FURTHER REPRODUCTION OR DISTRIBUTION WITHOUT PERMISSION FROM ULUL COPYRIGHTED MATERIAL NOT AUTHORIZED FOR FURTHER REPRODUCTION OR DISTRIBUTION WITHOUT PERMISSION FROM UL UL Standard for Safety for General Requirements for Electrical Ignition Systems for Internal Combustion Engines in Class

3、I, Division 2 or Zone 2, Hazardous (Classied) Locations, UL 122001 First Edition, Dated August 29, 2014 Summary of Topics Adoption of ANSI/ISA-12.20.01, General Requirements for Electrical Ignition Systems for Internal Combustion Engines in Class I, Division 2 or Zone 2, Hazardous (Classied) Locatio

4、ns as an ANSI/UL 122001, First Edition to reect the reaffirmation of ANSI approval. No changes in requirements have been made. As noted in the Commitment for Amendments statement located on the back side of the title page, UL and ISA are committed to updating this co-designated standard jointly afte

5、r processing according to the standards development procedures by UL. The revisions are substantially in accordance with Proposal(s) on this subject dated June 27, 2014. All rights reserved. No part of this publication may be reproduced, stored in a retrieval system, or transmitted in any form by an

6、y means, electronic, mechanical photocopying, recording, or otherwise without prior permission of UL. UL provides this Standard as is without warranty of any kind, either expressed or implied, including but not limited to, the implied warranties of merchantability or tness for any purpose. In no eve

7、nt will UL be liable for any special, incidental, consequential, indirect or similar damages, including loss of prots, lost savings, loss of data, or any other damages arising out of the use of or the inability to use this Standard, even if UL or an authorized UL representative has been advised of t

8、he possibility of such damage. In no event shall ULs liability for any damage ever exceed the price paid for this Standard, regardless of the form of the claim. Users of the electronic versions of ULs Standards for Safety agree to defend, indemnify, and hold UL harmless from and against any loss, ex

9、pense, liability, damage, claim, or judgment (including reasonable attorneys fees) resulting from any error or deviation introduced while purchaser is storing an electronic Standard on the purchasers computer system. The requirements in this Standard are now in effect, except for those paragraphs, s

10、ections, tables, gures, and/or other elements of the Standard having future effective dates as indicated in the preface. The prior text for requirements that have been revised and that have a future effective date are located after the Standard, and are preceded by a SUPERSEDED REQUIREMENTS notice.

11、AUGUST 29, 2014 UL 122001 tr1UL COPYRIGHTED MATERIAL NOT AUTHORIZED FOR FURTHER REPRODUCTION OR DISTRIBUTION WITHOUT PERMISSION FROM UL AUGUST 29, 2014 UL 122001 tr2 No Text on This PageUL COPYRIGHTED MATERIAL NOT AUTHORIZED FOR FURTHER REPRODUCTION OR DISTRIBUTION WITHOUT PERMISSION FROM UL ISA The

12、 International Society of Automation ISA-12.20.01-2009 (R2014) First Edition Underwriters Laboratories Inc. UL 122001 First Edition General Requirements for Electrical Ignition Systems for Internal Combustion Engines in Class I, Division 2 or Zone 2, Hazardous (Classied) Locations August 29, 2014 AN

13、SI/UL 122001-2009 (R2014)UL COPYRIGHTED MATERIAL NOT AUTHORIZED FOR FURTHER REPRODUCTION OR DISTRIBUTION WITHOUT PERMISSION FROM UL Commitment for Amendments This Standard is issued jointly by ISA and Underwriters Laboratories Incorporated (UL). Comments or proposals for revisions on any part of the

14、 standard may be submitted to ISA and UL at any time. Revisions to this standard will be made only after processing according to the standards development procedures by UL. ISA and UL will issue revisions to this standard by means of a new edition or revised or additional pages bearing their date of

15、 issue. ISBN 978-0-876640-94-4 Copyright 2014 ISA All rights reserved. Not for resale. Printed in the United States of America. No part of this publication may be reproduced, stored in a retrieval system, or transmitted in any form or by any means (electronic mechanical, photocopying, recording, or

16、otherwise), without the prior written permission of the Publisher. The most recent designation of ANSI/ISA-12.20.01 as a Reaffirmed American National Standard (ANSI) occurred on August 29, 2014. Copyright 2014 Underwriters Laboratories Inc. ULs Standards for Safety are copyrighted by UL. Neither a p

17、rinted nor electronic copy of a Standard should be altered in any way. All of ULs Standards and all copyrights, ownerships, and rights regarding those Standards shall remain the sole and exclusive property of UL. This ANSI/UL Standard for Safety consists of the First Edition. The most recent designa

18、tion of ANSI/UL 122001 as a Reaffirmed American National Standard (ANS) occurred on August 29, 2014. ANSI approval for a standard does not include the Cover Page, Transmittal Pages, Title Page (front and back), or the Preface. Comments or proposals for revisions on any part of the Standard may be su

19、bmitted to UL at any time. Proposals should be submitted via a Proposal Request in ULs On-Line Collaborative Standards Development System (CSDS) at http:/. To purchase UL Standards, visit Comm 2000 at http:/m- or call toll-free 1-888-853-3503.UL COPYRIGHTED MATERIAL NOT AUTHORIZED FOR FURTHER REPROD

20、UCTION OR DISTRIBUTION WITHOUT PERMISSION FROM UL CONTENTS General Notes 4 Preface ISA .5 1 Purpose .8 2 Scope .8 3 References .8 4 Denitions 8 5 General requirements 11 6 Construction and testing requirements 12 6.1 General 12 6.2 Power sources 13 6.3 Ignition control unit 13 6.4 Primary wires .14

21、6.5 Ignition coils 14 6.6 Secondary leads 14 6.7 Spark plugs .15 7 Spark containment .15 7.1 General 15 7.2 Secondary leads 16 7.3 Spark plugs .16 7.4 Terminations 17 8 Spark prevention .17 8.1 General 17 8.2 Terminations 17 9 Spark detection/prevention 17 10 Documentation and marking .18 10.1 Surfa

22、ce temperature marking requirements 18 10.2 Manufacturers instructional manual 19 11 Test procedures 21 11.1 Abrasion test for secondary leads or wiring 22 11.2 Elevated temperature exposure test 26 11.3 Chemical compatibility 27 11.4 Vibration test 29 11.5 Shielded secondary system tests .29 11.6 S

23、park plug pressure and temperature tests 29 11.7 Secondary lead assembly ashover tests .30 11.8 Secondary lead UV degradation tests 31 11.9 Secondary lead bending and dielectric voltage withstand tests .32 11.10 Spark prevention test 32 11.11 Primary and secondary terminations pull test .33 11.12 Sp

24、ark plug dielectric test .33 11.13 Secondary lead or wiring insulation cut test 33 11.14 Surface temperature test .35 11.15 Impact test .35 11.16 Secondary lead pull test .37 AUGUST 29, 2014 ISA-12.20.01-2009 (R2014) UL 122001 3UL COPYRIGHTED MATERIAL NOT AUTHORIZED FOR FURTHER REPRODUCTION OR DISTR

25、IBUTION WITHOUT PERMISSION FROM UL General Notes This is the common ISA and UL Standard for the General Requirements for Electrical Ignition Systems for Internal Combustion Engines in Class I, Division 2 or Zone 2, Hazardous (Classied) Locations. It is the rst edition of ANSI/ISA-12.20.01 and the rs

26、t edition of ANSI/UL 122001. The document is a modication of the ISA document to create the equivalent UL version and maintain the ANSI approval of this standard. ANSI/ISA-12.20.01 and ANSI/UL 122001 contain identical requirements, and identical publication dates. This common Standard was prepared b

27、y ISA The International Society of Automation on May 4, 2009 but is now being maintained by Underwriters Laboratories (UL). Note: Although the intended primary application of this Standard is stated in its Scope, it is important to note that it remains the responsibility of the users of the Standard

28、 to judge its suitability for their particular purpose. UL Effective Date The requirements in this standard are effective August 29, 2014. A UL effective date is one established by Underwriters Laboratories Inc. and is not part of the ANSI approved standard. AUGUST 29, 2014 ISA-12.20.01-2009 (R2014)

29、 UL 122001 4UL COPYRIGHTED MATERIAL NOT AUTHORIZED FOR FURTHER REPRODUCTION OR DISTRIBUTION WITHOUT PERMISSION FROM UL Preface ISA This preface, as well as all footnotes and annexes, is included for information purposes and is not part of ANSI/ISA-12.20.01-2009 (R2014). This document has been prepar

30、ed as part of the service of ISA towards a goal of uniformity in the eld of instrumentation. To be of real value, this document should not be static but should be subject to periodic review. Toward this end, the Society welcomes all comments and criticisms and asks that they be addressed to the Secr

31、etary, Standards and Practices Board; ISA; 67 Alexander Drive; P. O. Box 12277; Research Triangle Park, NC 27709; Telephone (919) 549-8411; Fax (919) 549-8288; E-mail: standardsisa.org. The ISA Standards and Practices Department is aware of the growing need for attention to the metric system of unit

32、s in general, and the International System of Units (SI) in particular, in the preparation of instrumentation standards. The Department is further aware of the benets to USA users of ISA standards of incorporating suitable references to the SI (and the metric system) in their business and profession

33、al dealings with other countries. Toward this end, this Department will endeavor to introduce SI-acceptable metric units in all new and revised standards, recommended practices, and technical reports to the greatest extent possible. Standard for Use of the International System of Units (SI): The Mod

34、ern Metric System, published by the American Society for Testing & Materials as IEEE/ASTM SI 10-97, and future revisions, will be the reference guide for denitions, symbols, abbreviations, and conversion factors. It is the policy of ISA to encourage and welcome the participation of all concerned ind

35、ividuals and interests in the development of ISA standards, recommended practices, and technical reports. Participation in the ISA standards-making process by an individual in no way constitutes endorsement by the employer of that individual, of ISA, or of any of the standards, recommended practices

36、, and technical reports that ISA develops. CAUTION ISA DOES NOT TAKE ANY POSITION WITH RESPECT TO THE EXISTENCE OR VALIDITY OF ANY PATENT RIGHTS ASSERTED IN CONNECTION WITH THIS DOCUMENT, AND ISA DISCLAIMS LIABILITY FOR THE INFRINGEMENT OF ANY PATENT RESULTING FROM THE USE OF THIS DOCUMENT. USERS AR

37、E ADVISED THAT DETERMINATION OF THE VALIDITY OF ANY PATENT RIGHTS, AND THE RISK OF INFRINGEMENT OF SUCH RIGHTS, IS ENTIRELY THEIR OWN RESPONSIBILITY. PURSUANT TO ISAS PATENT POLICY, ONE OR MORE PATENT HOLDERS OR PATENT APPLICANTS MAY HAVE DISCLOSED PATENTS THAT COULD BE INFRINGED BY USE OF THIS DOCU

38、MENT AND EXECUTED A LETTER OF ASSURANCE COMMITTING TO THE GRANTING OF A LICENSE ON A WORLDWIDE, NON-DISCRIMINATORY BASIS, WITH A FAIR AND REASONABLE ROYALTY RATE AND FAIR AND REASONABLE TERMS AND CONDITIONS. FOR MORE INFORMATION ON SUCH DISCLOSURES AND LETTERS OF ASSURANCE, CONTACT ISA OR VISIT WWW.

39、ISA.ORG/STANDARDSPATENTS. OTHER PATENTS OR PATENT CLAIMS MAY EXIST FOR WHICH A DISCLOSURE OR LETTER OF ASSURANCE HAS NOT BEEN RECEIVED. ISA IS NOT RESPONSIBLE FOR IDENTIFYING PATENTS OR PATENT APPLICATIONS FOR WHICH A LICENSE MAY BE REQUIRED, FOR CONDUCTING INQUIRIES INTO THE LEGAL VALIDITY OR SCOPE

40、 OF PATENTS, OR DETERMINING WHETHER ANY LICENSING TERMS OR CONDITIONS PROVIDED IN CONNECTION WITH SUBMISSION OF A LETTER OF ASSURANCE, IF ANY, OR IN ANY LICENSING AGREEMENTS ARE REASONABLE OR NON-DISCRIMINATORY. AUGUST 29, 2014 ISA-12.20.01-2009 (R2014) UL 122001 5UL COPYRIGHTED MATERIAL NOT AUTHORI

41、ZED FOR FURTHER REPRODUCTION OR DISTRIBUTION WITHOUT PERMISSION FROM UL ISA REQUESTS THAT ANYONE REVIEWING THIS DOCUMENT WHO IS AWARE OF ANY PATENTS THAT MAY IMPACT IMPLEMENTATION OF THE DOCUMENT NOTIFY THE ISA STANDARDS AND PRACTICES DEPARTMENT OF THE PATENT AND ITS OWNER. ADDITIONALLY, THE USE OF

42、THIS DOCUMENT MAY INVOLVE HAZARDOUS MATERIALS, OPERATIONS OR EQUIPMENT. THE DOCUMENT CANNOT ANTICIPATE ALL POSSIBLE APPLICATIONS OR ADDRESS ALL POSSIBLE SAFETY ISSUES ASSOCIATED WITH USE IN HAZARDOUS CONDITIONS. THE USER OF THIS DOCUMENT MUST EXERCISE SOUND PROFESSIONAL JUDGMENT CONCERNING ITS USE A

43、ND APPLICABILITY UNDER THE USERS PARTICULAR CIRCUMSTANCES. THE USER MUST ALSO CONSIDER THE APPLICABILITY OF ANY GOVERNMENTAL REGULATORY LIMITATIONS AND ESTABLISHED SAFETY AND HEALTH PRACTICES BEFORE IMPLEMENTING THIS DOCUMENT. THE USER OF THIS DOCUMENT SHOULD BE AWARE THAT THIS DOCUMENT MAY BE IMPAC

44、TED BY ELECTRONIC SECURITY ISSUES. THE COMMITTEE HAS NOT YET ADDRESSED THE POTENTIAL ISSUES IN THIS VERSION. The following members of ISA Subcommittee ISA12.20 developed this document. NAME COMPANY D. Burns, Chair Shell Exploration & Production Company M. Coppler, Managing Director Ametek Inc. D. Ad

45、ams CSA International D. Bishop David N Bishop Consultant K. Blanchard Stitt Spark Plug Company R. Fontaine FM Approvals G. Kraus Downins Inc. R. Lecuyer RDK Associates Inc. R. Ramsey El Paso Corporation D. Schmitt FW Murphy R. Seitz Artech Engineering T. Smith Altronic Inc. M. Spencer Columbia Gas

46、Transmission R. Strube Intertek Testing Services K. Young Northern Natural Gas The following members of ISA Committee ISA12 participated in the development of this document. NAME COMPANY T. Schnaare, Chair Rosemount Inc. W. Lawrence, Co-Chair FM Approvals M. Coppler, Managing Director Ametek Inc. N.

47、 Abbatiello Optimation Technology D. Ankele Underwriters Laboratories Inc. D. Bishop David N Bishop Consultant H. Bockle R. Stahl Inc. K. Boegli Phoenix Contact Inc. W. Brown Maverick Engineering D. Burns Shell Exploration & Production Company R. Buschart Cable Tray Institute R. Cardinal Bently Neva

48、da LLC C. Casso Nabors Industries J. Cospolich Waldemar S Nelson & Company Inc. AUGUST 29, 2014 ISA-12.20.01-2009 (R2014) UL 122001 6UL COPYRIGHTED MATERIAL NOT AUTHORIZED FOR FURTHER REPRODUCTION OR DISTRIBUTION WITHOUT PERMISSION FROM UL S. Czaniecki Intrinsic Safety Concepts Inc. J. Dolphin Profe

49、ssional Testing T. Dubaniewicz NIOSH U. Dugar Mobil Chemical Company A. Engler Det Norske Veritas W. Fiske Intertek G. Garcha GE Energy D. Hohenstein Pepperl + Fuchs Inc. D. Jagger Bifold-Fluid Power J. Johnscher Adalet PLM F. Kent Honeywell Inc. J. Kovscek Industrial Scientic Corporation J. Kuczka Killark B. Larson Turck Inc. E. Massey Rockwell Automation A. Mobley 3M Company A. Page MSHA Approval & Certication Center P. Schimmoeller CSA International R. Seitz Ar

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