ANSI UL 1236-2015 UL Standard for Safety Battery Chargers for Charging Engine-Starter Batteries (Eighth Edition Reprint with revisions through and including March 2 2016)《装载发电机启动器蓄.pdf

1、UL COPYRIGHTED MATERIAL NOT AUTHORIZED FOR FURTHER REPRODUCTION OR DISTRIBUTION WITHOUT PERMISSION FROM UL UL 1236 Battery Chargers for Charging Engine-Starter Batteries STANDARD FOR SAFETYUL COPYRIGHTED MATERIAL NOT AUTHORIZED FOR FURTHER REPRODUCTION OR DISTRIBUTION WITHOUT PERMISSION FROM ULUL CO

2、PYRIGHTED MATERIAL NOT AUTHORIZED FOR FURTHER REPRODUCTION OR DISTRIBUTION WITHOUT PERMISSION FROM UL UL Standard for Safety for Battery Chargers for Charging Engine-Starter Batteries, UL 1236 Eighth Edition, Dated April 21, 2015 Summary of Topics This revision was issued to incorporate the followin

3、g changes: 1. Revised Supplement SC to allow a communication interface to take the place of physical meters and alarms 2. Revised Supplement SE to allow a communication interface to take the place of physical meters and alarms The revisions are substantially in accordance with Proposal(s) on this su

4、bject dated January 15, 2016. Text that has been changed in any manner or impacted by ULs electronic publishing system is marked with a vertical line in the margin. All rights reserved. No part of this publication may be reproduced, stored in a retrieval system, or transmitted in any form by any mea

5、ns, electronic, mechanical photocopying, recording, or otherwise without prior permission of UL. UL provides this Standard as is without warranty of any kind, either expressed or implied, including but not limited to, the implied warranties of merchantability or tness for any purpose. In no event wi

6、ll UL be liable for any special, incidental, consequential, indirect or similar damages, including loss of prots, lost savings, loss of data, or any other damages arising out of the use of or the inability to use this Standard, even if UL or an authorized UL representative has been advised of the po

7、ssibility of such damage. In no event shall ULs liability for any damage ever exceed the price paid for this Standard, regardless of the form of the claim. Users of the electronic versions of ULs Standards for Safety agree to defend, indemnify, and hold UL harmless from and against any loss, expense

8、, liability, damage, claim, or judgment (including reasonable attorneys fees) resulting from any error or deviation introduced while purchaser is storing an electronic Standard on the purchasers computer system. MARCH 2, 2016 UL 1236 tr1UL COPYRIGHTED MATERIAL NOT AUTHORIZED FOR FURTHER REPRODUCTION

9、 OR DISTRIBUTION WITHOUT PERMISSION FROM UL MARCH 2, 2016 UL 1236 tr2 No Text on This PageUL COPYRIGHTED MATERIAL NOT AUTHORIZED FOR FURTHER REPRODUCTION OR DISTRIBUTION WITHOUT PERMISSION FROM UL APRIL 21, 2015 (Title Page Reprinted: March 2, 2016) 1 UL 1236 Standard for Battery Chargers for Chargi

10、ng Engine-Starter Batteries The rst through third editions were titled Standard for Battery Chargers. First Edition December, 1972 Second Edition July, 1978 Third Edition December, 1986 Fourth Edition August, 1992 Fifth Edition June, 1994 Sixth Edition March, 2002 Seventh Edition August, 2006 Eighth

11、 Edition April 21, 2015 This ANSI/UL Standard for Safety consists of the Eighth Edition including revisions through March 2, 2016. The most recent designation of ANSI/UL 1236 as a Reaffirmed American National Standard (ANS) occurred on February 29, 2016. ANSI approval for a standard does not include

12、 the Cover Page, Transmittal Pages, Title Page, or effective date information. Any other portions of this ANSI/UL standard that were not processed in accordance with ANSI/UL requirements are noted at the beginning of the impacted sections. Comments or proposals for revisions on any part of the Stand

13、ard may be submitted to UL at any time. Proposals should be submitted via a Proposal Request in ULs On-Line Collaborative Standards Development System (CSDS) at http:/. ULs Standards for Safety are copyrighted by UL. Neither a printed nor electronic copy of a Standard should be altered in any way. A

14、ll of ULs Standards and all copyrights, ownerships, and rights regarding those Standards shall remain the sole and exclusive property of UL. COPYRIGHT 2016 UNDERWRITERS LABORATORIES INC. ANSI/UL 1236-2016UL COPYRIGHTED MATERIAL NOT AUTHORIZED FOR FURTHER REPRODUCTION OR DISTRIBUTION WITHOUT PERMISSI

15、ON FROM UL APRIL 21, 2015 BATTERY CHARGERS FOR CHARGING ENGINE-STARTER BATTERIES - UL 1236 2 No Text on This PageUL COPYRIGHTED MATERIAL NOT AUTHORIZED FOR FURTHER REPRODUCTION OR DISTRIBUTION WITHOUT PERMISSION FROM UL CONTENTS INTRODUCTION 1 Scope .8 2 Components .8 3 Units of Measurement .9 4 Und

16、ated References 9 5 Glossary .9 CONSTRUCTION 6 General .11 7 Frame and Enclosure 11 7.1 General .11 7.2 Mounting .12 7.3 Integral meters 12 7.4 Supporting materials .13 7.5 Materials .13 7.6 Barriers 14 7.7 Protection against injury to persons 17 7.8 Outdoor enclosures 18 8 Accessibility of Live Par

17、ts .18 9 Assembly .20 10 Protection Against Corrosion .21 11 Supply and Output Connections .23 11.1 Permanently connected battery chargers .23 11.2 Cord connected battery chargers .25 11.3 Output wiring 26 11.4 Specialized Vehicle Connector .29 12 Live Parts 30 13 Internal Wiring 30 13.1 General .30

18、 13.2 Tubing 31 13.3 Protection of wiring .31 13.4 Electrical connections .31 13.5 Separation of circuits .32 13.6 Barriers .32 14 Insulating Materials .32 15 Motors .33 16 Transformers .33 16.1 General .33 16.2 Insulation 34 17 Resistors 37 18 Switches and Controllers .38 19 Overload Protective Dev

19、ices 39 20 Fuses and Fuseholders 39 21 Lampholders 40 22 Printed Wiring .40 23 Spacings .40 24 Grounding 44 APRIL 21, 2015 BATTERY CHARGERS FOR CHARGING ENGINE-STARTER BATTERIES - UL 1236 3UL COPYRIGHTED MATERIAL NOT AUTHORIZED FOR FURTHER REPRODUCTION OR DISTRIBUTION WITHOUT PERMISSION FROM UL PERF

20、ORMANCE 25 General 46 26 Leakage Current Test 47 27 Power Input Test 50 28 Normal Temperature Test 51 28.1 General .51 28.2 Non-continuous current rating temperature test 56 28.3 Discharge temperature test 57 29 Dielectric Voltage Withstand Test .57 29.1 General .57 29.2 Induced potential test .58 3

21、0 Water Spray Test .58 31 Impact Test .62 31.1 General .62 31.2 Ball impact test 63 31.3 Drop test 63 32 Stability Test .63 33 Static Load Test .64 34 Strain Relief Test 64 35 Push-Back Relief Test .65 36 Overload of Switches and Controls Test 65 37 Strength of Handles Test .66 38 Abnormal Tests .66

22、 38.1 General .66 38.2 Output short-circuit test .68 38.3 Reverse polarity test 68 38.4 Switch position test .68 38.5 Blocked fan test 68 38.6 Component short and open test 69 38.7 Intermediate abnormal test 69 38.8 Relay and solenoid burnout 69 38.9 Transformer burnout test 69 38.10 Transformer ove

23、rload test 70 38.11 Printed wiring board abnormal operation test .70 39 Fifteen Day Abnormal Tests 70 40 Tests on Insulating Materials 73 41 Tests of Connector Guards .74 42 Accelerated Aging of Gaskets, Sealing Compounds, and Adhesives .75 43 Automatic Battery Chargers .77 44 Grounding Conductor Te

24、sts .77 45 Hot, Flaming Oil Test 78 MANUFACTURING AND PRODUCTION TESTS 46 Dielectric Voltage Withstand Test .79 47 Grounding Continuity Test 81 RATING 48 Details .81 MARKINGS APRIL 21, 2015 BATTERY CHARGERS FOR CHARGING ENGINE-STARTER BATTERIES - UL 1236 4UL COPYRIGHTED MATERIAL NOT AUTHORIZED FOR F

25、URTHER REPRODUCTION OR DISTRIBUTION WITHOUT PERMISSION FROM UL 49 General 82 50 Cautionary Markings .83 51 Permanency of Marking 86 INSTRUCTIONS 52 Instruction Manual 86 53 Important Safety Instructions 87 54 Assembly Instructions 94 55 Operating Instructions 94 56 Maintenance Instructions .95 57 Mo

26、ving and Storage Instructions 95 58 Packaging 95 SUPPLEMENT SA - PLUG-IN BATTERY CHARGERS SA1 General SA1 SA2 Construction .SA1 SA3 Performance .SA1 SA4 Marking SA1 SUPPLEMENT SB - MARINE BATTERY CHARGERS SB1 Scope SB1 SB2 Glossary .SB1 SB3 Mounting Means SB1 SB4 Frame and Enclosure .SB2 SB5 Supply

27、Connections .SB2 SB6 Output Connections .SB2 SB7 Ignition Protection .SB3 SB8 Receptacles SB3 SB9 Arcing Parts SB3 SB10 Electrical Components .SB3 SB11 Test Sequence .SB3 SB12 Power Input Test .SB4 SB13 Drip Test SB4 SB14 Vibration Test SB5 SB15 Shock Test SB6 SB16 Ignition Protection Test SB6 SB17

28、Markings SB7 SB18 Installation and Operating Instructions .SB8 APRIL 21, 2015 BATTERY CHARGERS FOR CHARGING ENGINE-STARTER BATTERIES - UL 1236 5UL COPYRIGHTED MATERIAL NOT AUTHORIZED FOR FURTHER REPRODUCTION OR DISTRIBUTION WITHOUT PERMISSION FROM UL SUPPLEMENT SC - BATTERY CHARGERS FOR USE WITH INT

29、ERNAL COMBUSTION ENGINES DRIVING CENTRIFUGAL FIRE PUMPS SC1 Scope SC1 SC2 Glossary SC1 SC3 Construction .SC1 SC4 Performance .SC2 SC4.1 General SC2 SC4.2 Electrolyte conditioning SC2 SC4.3 Temperature and charge-capacity test .SC3 SC4.4 Battery discharge test .SC3 SC4.5 Increased voltage operation t

30、est SC3 SC4.6 Undervoltage operation test SC4 SC4.7 Engine cranking test .SC4 SC4.8 Controller alarm contacts SC4 SC5 Marking SC4 SUPPLEMENT SD - BATTERY CHARGERS FOR PERMANENT INSTALLATION IN A VEHICLE SD1 Scope SD1 SD2 Supply Connections SD1 SD3 Output Connections .SD1 SD4 Enclosure .SD1 SD5 Vibra

31、tion Test SD2 SUPPLEMENT SE - BATTERY CHARGERS FOR ENGINE-DRIVEN EMERGENCY AND STANDBY POWER SYSTEM GENERATORS SE1 Scope SE0 SE2 Glossary .SE0 SE3 Construction .SE0 SE4 Performance SE0A SE4.1 General .SE0A SE4.2 Electrolyte conditioning .SE2A SE4.3 Temperature and charge-capacity test SE2A SE4.4 Bat

32、tery discharge test .SE3 SE4.5 Increased voltage operation test SE3 SE4.6 Undervoltage operation test SE4 SE4.7 Engine and turbine cranking test SE4 SE4.8 Controller alarm contacts .SE4 SE5 Marking SE4 APPENDIX A Standards for ComponentsA1 APPENDIX B MARCH 2, 2016 BATTERY CHARGERS FOR CHARGING ENGIN

33、E-STARTER BATTERIES - UL 1236 6UL COPYRIGHTED MATERIAL NOT AUTHORIZED FOR FURTHER REPRODUCTION OR DISTRIBUTION WITHOUT PERMISSION FROM UL B1 Additional Glossary Terms (Informative) .B1 APRIL 21, 2015 BATTERY CHARGERS FOR CHARGING ENGINE-STARTER BATTERIES - UL 1236 7UL COPYRIGHTED MATERIAL NOT AUTHOR

34、IZED FOR FURTHER REPRODUCTION OR DISTRIBUTION WITHOUT PERMISSION FROM UL INTRODUCTION 1 Scope 1.1 These requirements cover battery chargers rated 600 volts or less and intended for household or commercial use to charge lead-acid engine-starter and other starting, lighting, and ignition (SLI) type ba

35、tteries, in accordance with the National Electrical Code, NFPA 70. The requirements also cover a battery charger intended to be permanently installed on a boat. 1.2 A battery charger for use with an internal combustion engine driving a centrifugal re pump shall comply with the requirements of this S

36、tandard and the applicable requirements for the end product. 1.3 These requirements do not cover the following types of battery chargers: a) Battery chargers for use in industrial applications as covered by the Standard for Industrial Battery Chargers, UL 1564; b) Battery charger systems for use in

37、electric vehicle applications covered by the Standard for Electric Vehicle (EV) Charging System Equipment, UL 2202; c) Battery chargers for use with portable tools or household appliances as covered by the Standard for Power Units Other Than Class 2, UL 1012, or the Standard for Class 2 Power Units,

38、 UL 1310; and d) Battery chargers for re protection signaling service. 2 Components 2.1 Except as indicated in 2.2, a component of a product covered by this standard shall comply with the requirements for that component. See Appendix A for a list of standards covering components generally used in th

39、e products covered by this standard. 2.2 A component is not required to comply with a specic requirement that: a) Involves a feature or characteristic not required in the application of the component in the product covered by this standard, or b) Is superseded by a requirement in this standard. 2.3

40、A component shall be used in accordance with its rating established for the intended conditions of use. 2.4 Specic components are incomplete in construction features or restricted in performance capabilities. Such components are intended for use only under limited conditions, such as certain tempera

41、tures not exceeding specied limits, and shall be used only under those specic conditions. APRIL 21, 2015 BATTERY CHARGERS FOR CHARGING ENGINE-STARTER BATTERIES - UL 1236 8UL COPYRIGHTED MATERIAL NOT AUTHORIZED FOR FURTHER REPRODUCTION OR DISTRIBUTION WITHOUT PERMISSION FROM UL 3 Units of Measurement

42、 3.1 Values stated without parentheses are the requirement. Values in parentheses are explanatory or approximate information. 3.2 Unless otherwise stated, values of current and voltage are root-mean-square for alternating current and average for direct current. 4 Undated References 4.1 Any undated r

43、eference to a code or standard appearing in the requirements of this standard shall be interpreted as referring to the latest edition of that code or standard. 5 Glossary 5.1 For the purpose of this standard the following denitions apply. 5.2 BATTERY, VALVE REGULATED (VR) A battery that is sealed wi

44、th the exception of a valve that opens to the atmosphere when the internal gas pressure in any cell exceeds atmospheric pressure by a preselected amount. VR batteries provide a means for recombination of internally generated oxygen and the suppression of hydrogen gas evolution to limit water consump

45、tion. The term VRLA (valve regulated lead-acid) is also used by the industry. 5.3 BATTERY, VENTED A battery in which the products of electrolysis and evaporation are allowed to escape freely to the atmosphere. These batteries have commonly been referred to as ooded. 5.4 BATTERY CHARGER A device used

46、 to replenish the capacity of batteries. 5.5 BATTERY CHARGER, AUTOMATIC A battery charger which senses that the battery has been charged and automatically maintains or terminates the charge. 5.6 BATTERY CHARGER, COMMERCIAL A battery charger intended or marketed for use in commercial establishments,

47、such as automotive service stations or battery sales outlets. 5.7 BATTERY CHARGER, FIXED A battery charger that is intended to be permanently connected electrically. 5.8 BATTERY CHARGER, HOUSEHOLD A battery charger intended or marketed for use in residential environments. 5.9 BATTERY CHARGER, PLUG-I

48、N A small household battery charger for mounting by insertion of its integral attachment plug blades in a standard wall receptacle. 5.10 BATTERY CHARGER, PORTABLE A battery charger that: a) Has no provision for a permanent wiring system; and b) Can be moved easily from one place to another for use.

49、APRIL 21, 2015 BATTERY CHARGERS FOR CHARGING ENGINE-STARTER BATTERIES - UL 1236 9UL COPYRIGHTED MATERIAL NOT AUTHORIZED FOR FURTHER REPRODUCTION OR DISTRIBUTION WITHOUT PERMISSION FROM UL 5.11 BATTERY CHARGER, STATIONARY A cord- and plug-connected battery charger that is intended to be fastened in place or located in a dedicated space. 5.12 BATTERY CHARGER, SWITCH MODE A battery charger employing a high frequency transformer design where transformer operation is dependent on an inverter c