ANSI UL 2271-2010 UL Standard for Safety Batteries for Use In Light Electric Vehicle (LEV) Applications (First Edition).pdf

1、UL COPYRIGHTED MATERIAL NOT AUTHORIZED FOR FURTHER REPRODUCTION OR DISTRIBUTION WITHOUT PERMISSION FROM UL UL 2271 Batteries for Use In Light Electric Vehicle (LEV) ApplicationsUL COPYRIGHTED MATERIAL NOT AUTHORIZED FOR FURTHER REPRODUCTION OR DISTRIBUTION WITHOUT PERMISSION FROM ULUL COPYRIGHTED MA

2、TERIAL NOT AUTHORIZED FOR FURTHER REPRODUCTION OR DISTRIBUTION WITHOUT PERMISSION FROM UL UL Standard for Safety for Batteries for Use In Light Electric Vehicle (LEV) Applications, UL 2271 First Edition, Dated December 11, 2013 Summary of Topics This First Edition of the Joint UL/ULC Standard for Ba

3、tteries for Use In Light Electric Vehicle (LEV) Applications, UL 2271/ULC-S2271 has been published and reects the latest ANSI and SCC approval dates. The new and revised requirements are substantially in accordance with Proposal(s) on this subject dated July 12, 2013 and September 20, 2013. All righ

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10、 UL 2271 tr2 No Text on This PageUL COPYRIGHTED MATERIAL NOT AUTHORIZED FOR FURTHER REPRODUCTION OR DISTRIBUTION WITHOUT PERMISSION FROM UL ULC Standards CAN/ULC-S2271 First Edition Underwriters Laboratories Inc. ANSI/UL 2271 First Edition Batteries for Use In Light Electric Vehicle (LEV) Applicatio

11、ns December 11, 2013 ANSI/UL 22712013 Approved byUL COPYRIGHTED MATERIAL NOT AUTHORIZED FOR FURTHER REPRODUCTION OR DISTRIBUTION WITHOUT PERMISSION FROM UL Commitment for Amendments This Standard is issued jointly by Underwriters Laboratories Inc. (UL) and ULC Standards. Amendments to this Standard

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13、are the sole property of Underwriters Laboratories Inc. The ULC Standards trade names and trademarks depicted in this document are the sole property of ULC Standards. ISSN 0317-526X Copyright 2013 ULC Standards All rights reserved. No part of this publication may be reproduced in any form, in an ele

14、ctronic retrieval system or otherwise, whatsoever without the prior permission of the publisher. In Canada, written comments are to be sent to ULC Standards, 400 171 Nepean Street, Ottawa, Ontario K2P 0B4. Proposals should be submitted on a Standards Revision Request Form available from ULC Standard

15、s. Permission to use material from ISO 12405-1 and Figure 3-C from Table 6 of IEC 60529 was provided by Standards Council of Canada. No further reproduction is permitted without prior written approval from Standards Council of Canada. Copyright 2013 Underwriters Laboratories Inc. ULs Standards for S

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17、e First Edition. The most recent designation of ANSI/UL 2271 as an American National Standard (ANSI) occurred on December 11, 2013. ANSI approval for a standard does not include the Cover Page, Transmittal Pages, Title Page (front and back), or the Preface. IEC. Figure 1 is reproduced from Figure 3-

18、C from Table 6 of IEC 60529, Ed. 2.1 b:2001 with permission of the USNC on behalf of IEC. No part of this material may be copied or reproduced in any form or made publicly available without the prior written consent of the USNC. This UL standard was developed using text from ISO 12405-1. The ISO cop

19、yrighted material from ISO 12405-1 is used in 30.1 (including Tables 6 and 7) with permission of the American National Standards Institute (ANSI) on behalf of ISO. All rights reserved. Comments or proposals for revisions on any part of the Standard may be submitted to UL at any time. Proposals shoul

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21、FROM UL CONTENTS Preface .5 INTRODUCTION 1 Scope .6 2 Components 6 3 Units of Measurement .6 4 Undated References 6 5 Reference Publications 6 6 Glossary .9 CONSTRUCTION 7 Non-Metallic Materials 13 8 Metallic Parts Resistance to Corrosion .14 9 Enclosures 14 10 Wiring and Terminals 14 11 Fuses .15 1

22、2 Handles .15 13 Electrical Spacings and Separation of Circuits 16 14 Insulation Levels and Protective Grounding 16 15 Protective Circuit and Safety Analysis .17 16 Cells and Electrochemical Capacitors .19 17 Manufacturing and Production Line Testing 20 PERFORMANCE 18 General 21 19 Combustible Conce

23、ntrations .22 20 Tolerances .22 21 Post Test Cycle 22 22 Results Criteria .23 ELECTRICAL TESTS 23 Overcharge Test 23 24 Short Circuit Test .24 25 Overdischarge Test .24 26 Temperature Test .25 27 Imbalanced Charging Test .26 28 Dielectric Voltage Withstand Test .27 29 Isolation Resistance Test 28 29

24、.1 Isolation resistance method for systems rated 120 V and above .28 29.2 Isolation resistance method for systems rated below 120 V (insulation resistance method) .29 DECEMBER 11, 2013 CAN/ULC-S2271 ANSI/UL 2271 3UL COPYRIGHTED MATERIAL NOT AUTHORIZED FOR FURTHER REPRODUCTION OR DISTRIBUTION WITHOUT

25、 PERMISSION FROM UL MECHANICAL TESTS 30 Vibration Endurance Test 29 31 Shock Test .30 32 Crush Test .31 33 Drop Test .32 33.1 Drop test for EESAs intended to be removable by the user 32 33.2 Drop test for EESAs intended for service handling only .33 34 Mold Stress Relief Test 34 35 Handle Loading Te

26、st 34 36 Roll Over Test 35 37 Strain Relief Tests (Cord Anchorages) 36 37.1 General 36 37.2 Strain relief pull test 36 37.3 Push-back test .36 ENVIRONMENTAL TESTS 38 Immersion Test .37 39 Water Exposure Test (IP Code Rating) 37 40 Thermal Cycling Test 38 41 Label Permanence Test .39 MARKINGS 42 Gene

27、ral 40 INSTRUCTIONS 43 General 41 ANNEX A (NORMATIVE) Standards for Components A1 Component Standards 49 ANNEX B (NORMATIVE) Corrosion Chart DECEMBER 11, 2013 CAN/ULC-S2271 ANSI/UL 2271 4UL COPYRIGHTED MATERIAL NOT AUTHORIZED FOR FURTHER REPRODUCTION OR DISTRIBUTION WITHOUT PERMISSION FROM UL Prefac

28、e This is the common UL and ULC Standard for Batteries for Use In Light Electric Vehicle (LEV) Applications. It is the First edition of both CAN/ULC-S2271 and ANSI/UL 2271. This Joint Standard was prepared by Underwriters Laboratories Inc., ULC Standards, and the Technical Committee on Batteries for

29、 Use in Electric Vehicles (EVs). The standard was formally approved by the UL/ULC Technical Committee on Batteries for Use in Electric Vehicles (EVs). The efforts and support of the Technical Committee are gratefully acknowledged. Only metric SI units of measurement are used in this Standard. If a v

30、alue for measurement is followed by a value in other units in parentheses, the second value may be approximate. The rst stated value is the requirement. In Canada, there are two official languages, English and French. All safety warnings must be in French and English. Attention is drawn to the possi

31、bility that some Canadian authorities may require additional markings and/or installation instructions to be in both official languages. Annex A and Annex B are identied as normative, as such, form mandatory parts of this Standard. Note: Although the intended primary application of this Standard is

32、stated in its scope, it is important to note that it remains the responsibility of the users of the standard to judge its suitability for their particular purpose. Level of Harmonization This Standard is published as an identical standard between UL and ULC Standards. An identical standard is a stan

33、dard that is the same in technical content except for conicts in Codes and Governmental Regulations. Presentation shall be word for word except for editorial changes. Interpretations The interpretation by the standards development organization of an identical or equivalent standard shall be based on

34、 the literal text to determine compliance with the standard in accordance with the procedural rules of the standards development organization. If more than one interpretation of the literal text has been identied, a revision shall be proposed as soon as possible to each of the standards development

35、organizations to more accurately reect the intent. UL Effective Date A UL effective date is established by Underwriters Laboratories Inc. and is not part of the ANSI approved standard. DECEMBER 11, 2013 CAN/ULC-S2271 ANSI/UL 2271 5UL COPYRIGHTED MATERIAL NOT AUTHORIZED FOR FURTHER REPRODUCTION OR DI

36、STRIBUTION WITHOUT PERMISSION FROM UL INTRODUCTION 1 Scope 1.1 These requirements cover electrical energy storage assemblies (EESAs) such as battery packs and combination battery pack-electrochemical capacitor assemblies and the subassembly/modules that make up these assemblies for use in light elec

37、tric-powered vehicles (LEVs) as dened in this standard. 1.2 This standard does not evaluate the performance or reliability of these devices. 1.3 This standard does not include requirements for the evaluation of EESAs intended for use in electric vehicles, such as on-road passenger vehicles intended

38、for use on public roadways including highways and heavy duty off road vehicles such as battery powered ride-on industrial trucks, which are covered under the Standard for Batteries for Use in Electric Vehicles, UL 2580 / ULC-S2580. 1.4 This standard does not include requirements for evaluation of EE

39、SAs intended for use in light electric rail (LER) applications, which are covered under the Standard for Batteries for Use in Light Electric Rail (LER) Applications and Stationary Applications, UL 1973. 2 Components 2.1 Except as indicated in 2.2, a component of a product covered by this Standard sh

40、all comply with the requirements for that component. See Annex A for a list of Standards covering components generally used in the products covered by this Standard. A component shall comply with the Standards of CSA or UL Standards as appropriate for the country where the product is to be used. 2.2

41、 A component is not required to comply with a specic requirement that: a) Involves a feature or characteristic not required in the application of the component in the product covered by this standard; or b) Is superseded by a requirement in this standard. 3 Units of Measurement 3.1 Values stated wit

42、hout parentheses are the requirement. Values in parentheses are explanatory or approximate information. The values given in SI (metric) units shall be normative. 4 Undated References 4.1 Any undated reference to a code or standard appearing in the requirements of this standard shall be interpreted a

43、s referring to the latest edition of that code or standard. 5 Reference Publications 5.1 Throughout this standard, the CSA and ULC standard references apply to products intended for use in Canada, while the UL standard references apply to products intended for use in the United States. Combined refe

44、rences are commonly separated by a slash ( / ). DECEMBER 11, 2013 CAN/ULC-S2271 ANSI/UL 2271 6UL COPYRIGHTED MATERIAL NOT AUTHORIZED FOR FURTHER REPRODUCTION OR DISTRIBUTION WITHOUT PERMISSION FROM UL 5.2 The following standards are referenced in this standard, and portions of these referenced stand

45、ards as identied in this standard may be essential for compliance. UL Standards UL 50E Enclosures for Electrical Equipment, Environmental Considerations UL 94 Tests for Flammability of Plastic Materials for Parts in Devices and Appliances UL 746B Polymeric Materials Long Term Property Evaluations UL

46、 746C Polymeric Materials Use in Electrical Equipment Evaluations UL 810A Electrochemical Capacitors UL 840 Insulation Coordination Including Clearances and Creepage Distances For Electrical Equipment UL 991 Tests for Safety-Related Controls Employing Solid-State Devices UL 1642 Lithium Batteries UL

47、 1973 Batteries for Use in Light Electric Rail (LER) Applications and Stationary Applications UL 1989 Standby Batteries UL 1998 Safety Software in Programmable Components UL 2054 Household and Commercial Batteries UL 2251 Plugs, Receptacles and Couplers for Electric Vehicles UL 60730-1 Automatic Ele

48、ctrical Controls for Household and Similar Use Part 1: General Requirements UL 60950-1 Information Technology Equipment Safety Part 1: General Requirements DECEMBER 11, 2013 CAN/ULC-S2271 ANSI/UL 2271 7UL COPYRIGHTED MATERIAL NOT AUTHORIZED FOR FURTHER REPRODUCTION OR DISTRIBUTION WITHOUT PERMISSION

49、 FROM UL ULC Standards ULC-S2580 Batteries for Use in Electric Vehicles CSA Group Standards CAN/CSA-C22.2 No. 0.17 Evaluation of Properties of Polymeric Materials CSA-C22.2 No. 0.2 Insulation Coordination CAN/CSA-C22.2 No. 94.2 Enclosures for Electrical Equipment, Environmental Considerations CAN/CSA-C22.2 No. 60950-1 Information Technology Equipment Safety Part 1: General Requirements CSA-E60730-1 Automatic Electrical Controls for Household and Similar Use