ANSI UL 2272-2016 UL Standard for Safety Electrical Systems for Personal E-Mobility Devices (First Edition).pdf

1、UL COPYRIGHTED MATERIAL NOT AUTHORIZED FOR FURTHER REPRODUCTION OR DISTRIBUTION WITHOUT PERMISSION FROM UL ANSI/CAN/UL-2272:2016, Electrical Systems for Personal E-Mobility Devices STANDARD FOR SAFETY JOINT CANADA-UNITED STATES NATIONAL STANDARD ANSI/UL 2272-2016UL COPYRIGHTED MATERIAL NOT AUTHORIZE

2、D FOR FURTHER REPRODUCTION OR DISTRIBUTION WITHOUT PERMISSION FROM UL SCC FOREWORD National Standard of Canada A National Standard of Canada is a standard developed by an SCC-accredited Standards Development Organization (SDO), and approved by the Standards Council of Canada (SCC), in accordance wit

3、h SCCs: Requirements and Guidance-Accreditation for Standards Development Organizations, and Requirements and Guidance-Approval of National Standards of Canada Designation. More information on National Standard requirements can be found at www.scc.ca. An SCC-approved standard reects the consensus of

4、 a number of experts whose collective interests provide, to the greatest practicable extent, a balance of representation of affected stakeholders. National Standards of Canada are intended to make a signicant and timely contribution to the Canadian interest. SCC is a Crown corporation within the por

5、tfolio of Industry Canada. With the goal of enhancing Canadas economic competitiveness and social well-being, SCC leads and facilitates the development and use of national and international standards. SCC also coordinates Canadian participation in standards development, and identies strategies to ad

6、vance Canadian standardization efforts. Accreditation services are provided by SCC to various customers, including product certiers, testing laboratories, and standards development organizations. A list of SCC programs and accredited bodies is publicly available at www.scc.ca. Users should always ob

7、tain the latest edition of a National Standard of Canada from the standards development organization responsible for its publication, as these documents are subject to periodic review.UL COPYRIGHTED MATERIAL NOT AUTHORIZED FOR FURTHER REPRODUCTION OR DISTRIBUTION WITHOUT PERMISSION FROM UL UL Standa

8、rd for Safety for Electrical Systems for Personal E-Mobility Devices, UL 2272 First Edition, Dated November 21, 2016 Summary of Topics The First Edition of the Standard for Electrical Systems for Personal E-Mobility Devices, UL 2272, has been issued. The new requirements are substantially in accorda

9、nce with Proposal(s) on this subject dated April 15, 2016 and July 15, 2016. All rights reserved. No part of this publication may be reproduced, stored in a retrieval system, or transmitted in any form by any means, electronic, mechanical photocopying, recording, or otherwise without prior permissio

10、n of UL. In no event will UL be liable for any special, incidental, consequential, indirect or similar damages, including loss of prots, lost savings, loss of data, or any other damages arising out of the use of or the inability to use this Standard, even if UL or an authorized UL representative has

11、 been advised of the possibility of such damage. In no event shall ULs liability for any damage ever exceed the price paid for this Standard, regardless of the form of the claim. Users of the electronic versions of ULs Standards for Safety agree to defend, indemnify, and hold UL harmless from and ag

12、ainst any loss, expense, liability, damage, claim, or judgment (including reasonable attorneys fees) resulting from any error or deviation introduced while purchaser is storing an electronic Standard on the purchasers computer system. NOVEMBER 21, 2016 UL 2272 tr1UL COPYRIGHTED MATERIAL NOT AUTHORIZ

13、ED FOR FURTHER REPRODUCTION OR DISTRIBUTION WITHOUT PERMISSION FROM UL NOVEMBER 21, 2016 UL 2272 tr2 No Text on This PageUL COPYRIGHTED MATERIAL NOT AUTHORIZED FOR FURTHER REPRODUCTION OR DISTRIBUTION WITHOUT PERMISSION FROM UL NOVEMBER 21, 2016 1 UL 2272 Standard for Electrical Systems for Personal

14、 E-Mobility Devices First Edition November 21, 2016 This ANSI/CAN/UL Safety Standard consists of the First Edition. The most recent designation of ANSI/UL 2272 as an American National Standard (ANSI) occurred on November 21, 2016. ANSI approval for a standard does not include the Cover Page, Transmi

15、ttal Pages, Title Page, Preface or SCC Foreword. This standard has been approved as a National Standard of Canada (NSC) by the Standards Council of Canada (SCC). COPYRIGHT 2016 UNDERWRITERS LABORATORIES INC. ANSI/UL 2272-2016UL COPYRIGHTED MATERIAL NOT AUTHORIZED FOR FURTHER REPRODUCTION OR DISTRIBU

16、TION WITHOUT PERMISSION FROM UL NOVEMBER 21, 2016 ELECTRICAL SYSTEMS FOR PERSONAL E-MOBILITY DEVICES - UL 2272 2 No Text on This PageUL COPYRIGHTED MATERIAL NOT AUTHORIZED FOR FURTHER REPRODUCTION OR DISTRIBUTION WITHOUT PERMISSION FROM UL CONTENTS Preface (UL) 5 INTRODUCTION 1 Scope .7 2 Components

17、 7 3 Units of Measurement .7 4 Undated References 7 5 Normative References .7 6 Glossary 11 CONSTRUCTION 7 Non-Metallic Materials 14 8 Metallic Parts Resistance to Corrosion .15 9 Enclosures 16 9.1 General 16 9.2 Battery compartments 16 10 Wiring and Terminals 17 11 Chargers 18 12 Fuses .18 13 Light

18、ing 19 14 Electrical Spacings and Separation of Circuits 19 15 Insulation Levels and Protective Grounding 20 16 Protective Circuits and Safety Analysis 21 17 Cells 23 18 Motors .24 19 Manufacturing and Production Line Testing 24 PERFORMANCE 20 General 25 21 Tolerances .27 22 Post Test Cycle 27 23 Re

19、sults Criteria .28 ELECTRICAL TESTS 24 Overcharge Test 28 25 Short Circuit Test .29 26 Overdischarge Test .30 27 Temperature Test .31 28 Imbalanced Charging Test .34 29 Dielectric Voltage Withstand Test .35 30 Isolation Resistance Test 37 31 Leakage Current Test .37 32 Grounding Continuity Test .38

20、NOVEMBER 21, 2016 ELECTRICAL SYSTEMS FOR PERSONAL E-MOBILITY DEVICES - UL 2272 3UL COPYRIGHTED MATERIAL NOT AUTHORIZED FOR FURTHER REPRODUCTION OR DISTRIBUTION WITHOUT PERMISSION FROM UL MECHANICAL TESTS 33 Vibration Test 39 34 Shock Test 40 35 Crush Test 41 36 Drop Test 42 37 Mold Stress Relief Tes

21、t 43 38 Handle Loading Test 43 39 Motor Overload Test 44 40 Motor Locked Rotor .45 41 Strain Relief Tests (Cord Anchorages) 46 41.1 General .46 41.2 Strain relief pull test 46 41.3 Push-back test .46 ENVIRONMENTAL TESTS 42 Water Exposure Tests .47 42.1 IPX4 Code rating .47 42.2 Partial immersion .48

22、 43 Thermal Cycling Test 48 44 Label Permanence Test .49 MARKINGS 45 General 50 INSTRUCTIONS 46 General 51 APPENDIX A (NORMATIVE) Standards for Components A1 Component Standards A1 APPENDIX B (INFORMATIVE) Safety Marking Translations NOVEMBER 21, 2016 ELECTRICAL SYSTEMS FOR PERSONAL E-MOBILITY DEVIC

23、ES - UL 2272 4UL COPYRIGHTED MATERIAL NOT AUTHORIZED FOR FURTHER REPRODUCTION OR DISTRIBUTION WITHOUT PERMISSION FROM UL Preface (UL) This is the First Edition of the ANSI/CAN/UL 2272 Standard for Safety for Electrical Systems for Personal E-Mobility Devices. UL is accredited by the American Nationa

24、l Standards Institute (ANSI) and the Standards Council of Canada (SCC) as a Standards Development Organization (SDO). This ANSI/CAN/UL 2272 Standard for Safety is under continuous maintenance, whereby each revision is ANSI/CAN approved upon publication. If no revisions occur, the initiation of the r

25、eview of this Standard will commence within 5 years of the date of publication. In Canada, there are two official languages, English and French. All safety warnings must be in French and English. Attention is drawn to the possibility that some Canadian authorities may require additional markings and

26、/or installation instructions to be in both official languages. Comments or proposals for revisions on any part of the Standard may be submitted to UL at any time. Proposals should be submitted via a Proposal Request in ULs On-Line Collaborative Standards Development System (CSDS) at http:/. ULs Sta

27、ndards for Safety are copyrighted by UL. Neither a printed nor electronic copy of a Standard should be altered in any way. All of ULs Standards and all copyrights, ownerships, and rights regarding those Standards shall remain the sole and exclusive property of UL. To purchase UL Standards, visit Com

28、m 2000 at http:/m- or call tollfree 1-888-853-3503. This Edition of the Standard has been formally approved by the UL Standards Technical Panel (STP) on Electrical Systems for Self-Balancing Scooters, STP 2272. This list represents the STP 2272 membership when the nal text in this standard was ballo

29、ted. Since that time, changes in the membership may have occurred. STP 2272 Membership Name Representing Interest Category* Region Bigler, Robert Hoverboard Technologies Producer USA Brueckner, Shawn National Research Council Canada Government CANADA Byczek, Rich* Intertek Testing and Standards USA

30、Cassidy, Tim Best Buy Supply Chain USA Chenyu, Lu China Electrical Equipment Industry General CHINA Crosby, Patrick PTX Performance Products USA Supply Chain USA Dabydeen, Andy Canadian Tire Corp Supply Chain CANADA Dick, David* Bureau Veritas CPS Testing and Standards USA Doughty, Daniel Battery Sa

31、fety Consulting Inc. General USA Florence, Laurie* UL LLC Testing and Standards USA Greiner, Michael* MGA Research Testing and Standards USA Jolivette, Joalene Inventist Producer USA Lambaz, Sadeddin Littelfuse Inc. Supply Chain USA NOVEMBER 21, 2016 ELECTRICAL SYSTEMS FOR PERSONAL E-MOBILITY DEVICE

32、S - UL 2272 5 STP 2272 Membership Continued on Next PageUL COPYRIGHTED MATERIAL NOT AUTHORIZED FOR FURTHER REPRODUCTION OR DISTRIBUTION WITHOUT PERMISSION FROM UL STP 2272 Membership (Continued) Name Representing Interest Category* Region Leber, Jody* SGS Testing and Standards USA Lee, Douglas U.S.

33、Consumer Product Safety Commission Non-voting USA Lu, Janet Hangzhou Chic Intelligent Producer CHINA McLean, Ryan Razor USA Producer USA Monahan, Charles Panasonic Supply Chain USA Morrissey, Len ASTM International Non-voting USA Nam, Dae Ho LG Chem, Ltd. Supply Chain KOREA Phillips, Stephen Segway

34、Inc. Producer USA Pollack-Nelson, Carol Independent Safety Consulting General USA Prince, Deborah Underwriters Laboratories Inc. STP Chair Non-voting USA Reddy, Thomas Self General USA Schapiro, Steven Orbitboards LLC Producer USA Sepper, Megan Underwriters Laboratories Inc. STP Project Manager Non-

35、 voting USA Seregelyi, Joe Health Canada Government CANADA Wood, Daniel Focus Designs Inc. Producer USA * Testing and Standards interest category is non-voting for SCC. International Classication for Standards (ICS): 29.220; 43.120 For further information on UL standards, please contact: Underwriter

36、s Laboratories Inc. 171 Nepean Street, Suite 400 Ottawa, Ontario K2P 0B4 Phone: 1-613.755.2729 E-mail: customerserviceulc.ca Web site: This Standard is intended to be used for conformity assessment. The intended primary application of this standard is stated in its scope. It is important to note th

37、at it remains the responsibility of the user of the standard to judge its suitability for this particular application. CETTE NORME NATIONALE DU CANADA EST DISPONIBLE EN VERSIONS FRANAISE ET ANGLAISE. NOVEMBER 21, 2016 ELECTRICAL SYSTEMS FOR PERSONAL E-MOBILITY DEVICES - UL 2272 6UL COPYRIGHTED MATER

38、IAL NOT AUTHORIZED FOR FURTHER REPRODUCTION OR DISTRIBUTION WITHOUT PERMISSION FROM UL INTRODUCTION 1 Scope 1.1 These requirements cover the electrical drive train system including the battery system, other circuitry and electrical components for electric powered scooters and other devices to be ref

39、erred to as personal e-mobility devices as dened in this standard. 1.2 This standard is intended for evaluation of the safety of the electrical drive train system and battery and charger combination for energy and electrical shock hazards and does not evaluate the performance or reliability of these

40、 devices. In addition, it does not evaluate the physical hazards that may be associated with the use of personal e-mobility devices. 2 Components 2.1 A component of a product covered by this standard shall comply with the requirements for that component. See Appendix A for a list of standards coveri

41、ng components generally used in the products covered by this standard. 3 Units of Measurement 3.1 Values stated without parentheses are the requirement. Values in parentheses are explanatory or approximate information. 4 Undated References 4.1 Any undated reference to a code or standard appearing in

42、 the requirements of this standard shall be interpreted as referring to the latest edition of that code or standard. 5 Normative References 5.1 Products covered by this standard shall comply with the reference standards noted in this section as appropriate for the country where the product is to be

43、used. When the product is intended for use in more than one country, the product shall comply with the standards for all countries where it is intended to be used. 5.2 The following standards are referenced in this standard, and portions of these referenced standards as identied in this standard may

44、 be essential for compliance. CSA Standards CSA-C22.2 No. 0.15 Adhesive Labels CAN/CSA-C22.2 No. 0.17 Evaluation of Properties of Polymeric Materials CSA-C22.2 No. 0.2 Insulation Coordination CSA-C22.2 No. 0.8 Safety Functions Incorporating Electronic Technology NOVEMBER 21, 2016 ELECTRICAL SYSTEMS

45、FOR PERSONAL E-MOBILITY DEVICES - UL 2272 7UL COPYRIGHTED MATERIAL NOT AUTHORIZED FOR FURTHER REPRODUCTION OR DISTRIBUTION WITHOUT PERMISSION FROM UL CSA-C22.2 No. 94.2 Enclosures for Electrical Equipment, Environmental Considerations CSA-C22.2 No. 100 Motors and Generators CSA-C22.2 No. 107.1 Power

46、 Conversion Equipment CSA-C22.2 No. 223 Power Supplies with Extra-Low-Voltage Class 2 Outputs CAN/CSA C22.2 No. 282 Plugs, Receptacles, and Couplers for Electric Vehicles CAN/CSA-C22.2 No. 60529 Degrees of Protection Provided by Enclosures (IP Code) CAN/CSA-E60730-1 Automatic Electrical Controls for

47、 Household and Similar Use Part 1: General Requirements CAN/CSA-C22.2 No. 60950-1 Information Technology Equipment Safety Part 1: General Requirements CAN/CSA-C22.2 No. 62368-1 Audio/Video, Information and Communication Technology Equipment Part 1: Safety Requirements IEC Standards IEC 60068-2-64 En

48、vironmental Testing Part 2-64: Tests Test Fh: Vibration, Broadband Random and Guidance IEC 60417 Graphical Symbols for Use on Equipment IEC 60529 Degrees of Protection Provided by Enclosures (IP Code) IEC 60812 Analysis Techniques for System Reliability Procedure for Failure Mode and Effects Analysi

49、s (FMEA) IEC 61025 Fault Tree Analysis (FTA) IEC 61508-1 Functional Safety of Electrical/Electronic/Programmable Electronic Safety-Related Systems Part 1: General Requirements ISO Standards ISO 7010 Graphical Symbols Safety Colours and Safety Signs Registered Safety Signs NOVEMBER 21, 2016 ELECTRICAL SYSTEMS FOR PERSONAL E-MOBILITY DEVICES - UL 2272 8UL COPYRIGHTED MATERIAL NOT AUTHORIZED FOR FURTHER REPRODUCTION OR DISTRIBUTION WITHOUT PERMISSION FROM UL ISO 12405-1 El