ANSI UL 486E-2015 UL Standard for Safety Equipment Wiring Terminals for Use with Aluminum and or Copper Conductors (Fifth Edition Reprint with Revisions Through and Including Novem.pdf

1、UL COPYRIGHTED MATERIAL NOT AUTHORIZED FOR FURTHER REPRODUCTION OR DISTRIBUTION WITHOUT PERMISSION FROM UL UL 486E Equipment Wiring Terminals for Use with Aluminum and/or Copper ConductorsUL COPYRIGHTED MATERIAL NOT AUTHORIZED FOR FURTHER REPRODUCTION OR DISTRIBUTION WITHOUT PERMISSION FROM ULUL COP

2、YRIGHTED MATERIAL NOT AUTHORIZED FOR FURTHER REPRODUCTION OR DISTRIBUTION WITHOUT PERMISSION FROM UL UL Standard for Safety for Equipment Wiring Terminals for Use with Aluminum and/or Copper Conductors, UL 486E Fifth Edition, Dated September 30, 2015 Summary of Topics This new edition of ANSI/UL 486

3、E is being issued to provide new provision for testing with uninsulated conductors and to address the editorial maintenance of UL Standards for Safety. The new and revised requirements are substantially in accordance with Proposal(s) on this subject dated August 14, 2015. All rights reserved. No par

4、t of this publication may be reproduced, stored in a retrieval system, or transmitted in any form by any means, electronic, mechanical photocopying, recording, or otherwise without prior permission of UL. UL provides this Standard as is without warranty of any kind, either expressed or implied, incl

5、uding but not limited to, the implied warranties of merchantability or tness for any purpose. In no event will UL be liable for any special, incidental, consequential, indirect or similar damages, including loss of prots, lost savings, loss of data, or any other damages arising out of the use of or

6、the inability to use this Standard, even if UL or an authorized UL representative has been advised of the possibility of such damage. In no event shall ULs liability for any damage ever exceed the price paid for this Standard, regardless of the form of the claim. Users of the electronic versions of

7、ULs Standards for Safety agree to defend, indemnify, and hold UL harmless from and against any loss, expense, liability, damage, claim, or judgment (including reasonable attorneys fees) resulting from any error or deviation introduced while purchaser is storing an electronic Standard on the purchase

8、rs computer system. SEPTEMBER 30, 2015 UL 486E tr1UL COPYRIGHTED MATERIAL NOT AUTHORIZED FOR FURTHER REPRODUCTION OR DISTRIBUTION WITHOUT PERMISSION FROM UL SEPTEMBER 30, 2015 UL 486E tr2 No Text on This PageUL COPYRIGHTED MATERIAL NOT AUTHORIZED FOR FURTHER REPRODUCTION OR DISTRIBUTION WITHOUT PERM

9、ISSION FROM UL SEPTEMBER 30, 2015 1 UL 486E Standard for Equipment Wiring Terminals for Use with Aluminum and/or Copper Conductors First Edition August, 1984 Second Edition May, 1988 Third Edition December, 1994 Fourth Edition May, 2009 Fifth Edition September 30, 2015 This ANSI/UL Standard for Safe

10、ty consists of the Fifth Edition. The most recent designation of ANSI/UL 486E as an American National Standard (ANSI) occurred on September 30, 2015. ANSI approval for a standard does not include the Cover Page, Transmittal Pages, Title Page, or effective date information. Comments or proposals for

11、revisions on any part of the Standard may be submitted to UL at any time. Proposals should be submitted via a Proposal Request in ULs On-Line Collaborative Standards Development System (CSDS) at http:/. ULs Standards for Safety are copyrighted by UL. Neither a printed nor electronic copy of a Standa

12、rd should be altered in any way. All of ULs Standards and all copyrights, ownerships, and rights regarding those Standards shall remain the sole and exclusive property of UL. COPYRIGHT 2015 UNDERWRITERS LABORATORIES INC. ANSI/UL 486E-2015UL COPYRIGHTED MATERIAL NOT AUTHORIZED FOR FURTHER REPRODUCTIO

13、N OR DISTRIBUTION WITHOUT PERMISSION FROM UL SEPTEMBER 30, 2015 UL 486E 2 No Text on This PageUL COPYRIGHTED MATERIAL NOT AUTHORIZED FOR FURTHER REPRODUCTION OR DISTRIBUTION WITHOUT PERMISSION FROM UL CONTENTS 1 Scope .4 2 Reference Publications 5 2.1 Normative references .5 2.2 Informative referenc

14、es 5 3 Units of Measurement .5 4 Denitions 6 5 Symbols and Abbreviations 6 6 Construction Requirements .8 6.1 General .8 6.2 Materials 9 7 Test Requirements 9 7.1 General .9 7.2 Current-cycling 11 7.3 Static-heating sequence 12 7.4 Mechanical sequence 12 7.5 Stress corrosion/moist ammonia (NH 4 ).13

15、 7.6 Stress corrosion/mercurous nitrate (HgNO 3 ) 13 8 Sampling Requirements 13 8.1 General 13 8.2 Current-cycling 14 8.3 Static-heating sequence 16 8.4 Mechanical sequence 16 8.5 Stress corrosion/moist ammonia (NH 4 ).17 8.6 Stress corrosion/mercurous nitrate (HgNO 3 ) 17 9 Test Methods 17 9.1 Gene

16、ral 17 9.2 Current-cycling 25 9.3 Static-heating sequence 26 9.4 Mechanical sequence 27 9.5 Stress corrosion/moist ammonia (NH 4 ).27 9.6 Stress corrosion/mercurous nitrate (HgNO 3 ) 28 10 Marking, Labeling, and Packaging 28 ANNEX A Informative References ANNEX B Examples B.1 Examples from Clause 7.

17、1.4 .B1 B.2 Example from Clause 8.3.2 (ampere-rated, non-parallel) .B1 B.3 Example from Clause 8.3.3 (ampere-rated, both parallel and non-parallel) .B2 ANNEX C Stability Factor Calculation ANNEX D Marking Locations Guide SEPTEMBER 30, 2015 UL 486E 3UL COPYRIGHTED MATERIAL NOT AUTHORIZED FOR FURTHER

18、REPRODUCTION OR DISTRIBUTION WITHOUT PERMISSION FROM UL 1 Scope 1.1 This Standard applies to equipment wiring terminals for use with all alloys of copper, aluminum, or copper-clad aluminum conductors, in accordance with the National Electrical Code, ANSI/NFPA 70, as follows: a) equipment wiring term

19、inals intended to hold one or more conductor(s); b) equipment wiring terminals intended for use in appliances and equipment that comply with the requirements for such appliances and equipment; c) ampere-rated equipment wiring terminals; d) horsepower rated equipment wiring terminals; and e) wire ran

20、ge rated equipment wiring terminals. 1.2 These requirements apply to eld wired equipment wiring terminals which are an integral part of the equipment, or are intended for use in specic equipment. 1.3 This Standard is intended for equipment wiring terminals suitable for use with conductors in the siz

21、e ranges as follows: a) Aluminum 1) 12 AWG (3.3 mm 2 ) and 10 AWG (5.3 mm 2 ) solid; and 2) 12 AWG (3.3 mm 2 ) to 2 000 kcmil (1 010 mm 2 ) stranded, Class B concentric, compressed, and compact. b) Copper-Clad Aluminum 1) 12 AWG (3.3 mm 2 ) and 10 AWG (5.3 mm 2 ) solid; and 2) 12 AWG (3.3 mm 2 ) to

22、2 000 kcmil (1 010 mm 2 ) stranded, Class B concentric. c) Copper 1) 30 AWG (0.05 mm 2 ) to 10 AWG (5.3 mm 2 ) solid; and 2) 30 AWG (0.05 mm 2 ) to 2 000 kcmil (1 010 mm 2 ) stranded, Class B concentric and compressed, and Class C concentric. d) Compact-stranded copper conductors for 2 AWG (33.6 mm

23、2 ) and larger. e) Rigid (solid and stranded) metric wire falling within the ranges of the above AWG sizes. Note: For example, an equipment wiring terminal rated for 6 AWG 250 kcmil may be additionally rated for 16 120 mm 2 . f) Other class and strand congurations as indicated by marking. SEPTEMBER

24、30, 2015 UL 486E 4UL COPYRIGHTED MATERIAL NOT AUTHORIZED FOR FURTHER REPRODUCTION OR DISTRIBUTION WITHOUT PERMISSION FROM UL 1.4 This Standard is intended for equipment wiring terminals suitable for currents not exceeding the ampacity of insulated conductors rated 75C or 90C in accordance with the r

25、ating of the equipment wiring terminal, if provided. 1.5 This Standard does not apply to: a) insulated equipment wiring terminals; and b) wire binding screw terminals. 2 Reference Publications 2.1 Normative references 2.1.1 For undated references to Standards, such reference shall be considered to r

26、efer to the latest edition and all revisions to that edition up to the time when this Standard was approved. For dated references to Standards, such reference shall be considered to refer to the dated edition and all revisions published to that edition up to the time the Standard was approved. 2.1.2

27、 NFPA* Standard ANSI/NFPA 70-2011, National Electrical Code (NEC) *National Fire Protection Association 2.2 Informative references 2.2.1 See Annex A for a listing of supplemental standards. 3 Units of Measurement 3.1 The values given in SI (metric) units shall be normative, except for AWG/kcmil cond

28、uctor sizes. Any other values are for information only. SEPTEMBER 30, 2015 UL 486E 5UL COPYRIGHTED MATERIAL NOT AUTHORIZED FOR FURTHER REPRODUCTION OR DISTRIBUTION WITHOUT PERMISSION FROM UL 4 Denitions 4.1 For the purpose of this Standard, the following terms and denitions apply. 4.2 circular mil (

29、cmil) the area of a circle with a diameter of 0.001 inch. 4.3 control conductor an unbroken conductor, which is included in the current-cycling test loop. 4.4 crimping die that part of a crimping tool which forms the crimp(s) and usually incorporates the crimp anvil(s), the crimp indentor(s), and th

30、e positioner. Note: Crimping dies may have separate or integral sections for compressing the insulation grip, if provided. 4.5 equalizer a busbar that provides a point of equipotential and uniform current ow in a stranded conductor without adversely affecting the temperature of the equipment wiring

31、terminal(s). 4.6 equipment wiring terminal establishes a connection between one or more conductors to a terminal plate or stud, or to any similar device, by means of mechanical pressure. 4.7 packaging container the container in which the unit containers are packaged. 4.8 rated current (ampere rating

32、) current assigned to the equipment wiring terminal by the manufacturer. 4.9 stability factor S the measure of temperature stability of a equipment wiring terminal during the current-cycling test. 4.10 temperature rise denotes the difference of the temperature of the equipment wiring terminal, measu

33、red under load, and the ambient temperature. 4.11 unit container the smallest container in which equipment wiring terminals are packaged. 5 Symbols and Abbreviations 5.1 Degree 5.2 A Amps, Amperes 5.3 Al Aluminum 5.4 AWG American Wire Gage/gauge 5.5 C Celsius 5.6 CC Copper-Clad Aluminum SEPTEMBER 30

34、, 2015 UL 486E 6UL COPYRIGHTED MATERIAL NOT AUTHORIZED FOR FURTHER REPRODUCTION OR DISTRIBUTION WITHOUT PERMISSION FROM UL 5.7 Cu Copper 5.8 d Days 5.9 f Flexible 5.10 h Hours 5.11 HgNO 3 Mercurous nitrate 5.12 Hz Hertz, cycles per second 5.13 in Inch, Inches 5.14 kcmil Thousand circular mil 5.15 m

35、Meter 5.16 mil Thousandth of an inch 5.17 min Minutes 5.18 ml Milliliter 5.19 mm Millimeter 5.20 mm 2 Square millimeter 5.21 N Newton - kilogram meter/sec 2 5.22 NH 4 Ammonia 5.23 r Rigid solid and rigid stranded 5.24 rpm Revolutions per minute 5.25 s Seconds 5.26 SAE Society of Automotive Engineers

36、 5.27 sol Solid 5.28 str Stranded 5.29 V Volts SEPTEMBER 30, 2015 UL 486E 7UL COPYRIGHTED MATERIAL NOT AUTHORIZED FOR FURTHER REPRODUCTION OR DISTRIBUTION WITHOUT PERMISSION FROM UL 6 Construction Requirements 6.1 General 6.1.1 The design and construction of an equipment wiring terminal intended for

37、 use with stranded conductors shall be such that all strands of the conductor shall be contained within the equipment wiring terminal. 6.1.2 An equipment wiring terminal that is suitable for compact-stranded conductors shall also accept all strands of a Class B concentric-stranded conductor of the s

38、ame size. 6.1.3 An equipment wiring terminal intended for use with conductors of different sizes shall have a clamping mechanism that adapts to conductors of different sizes without permanent removal or addition of parts. Some examples of clamping mechanisms are: a) direct bearing screws with or wit

39、hout use of a pressure plate; b) a pressure plate or plates and a screw or screws; c) deformation of the equipment wiring terminal barrel (crimping) using a special tool; d) a spring pressure terminal; and e) an element for insulation-piercing or displacement. 6.1.4 Any rearrangement or adjustment o

40、f an equipment wiring terminal that is necessary to adapt it to various sizes of conductors shall be obvious unless the equipment wiring terminal is marked as described in 10.11. 6.1.5 There shall be no sharp edges or corners on the outer surface of an equipment wiring terminal that result in damage

41、 to insulation that the equipment wiring terminal contacts. 6.1.6 The construction of an equipment wiring terminal intended to secure more than a single conductor shall be such that there will be no intermixing (direct conductor contact) between the conductors of different materials unless the equip

42、ment wiring terminal is investigated and found to meet the performance requirements of this Standard and is marked in accordance with 10.20. 6.1.7 If the method of mounting an equipment wiring terminal is such that the mounting means cannot be retightened after wires are installed, or after the equi

43、pment wiring terminal is mounted in equipment, the mounting means by inherent features or manufacturers specications shall limit rotation of the terminal around its mounting means to 30 degrees or less. SEPTEMBER 30, 2015 UL 486E 8UL COPYRIGHTED MATERIAL NOT AUTHORIZED FOR FURTHER REPRODUCTION OR DI

44、STRIBUTION WITHOUT PERMISSION FROM UL 6.2 Materials 6.2.1 The main current-carrying part of an equipment wiring terminal shall be of aluminum, an aluminum alloy, copper, a copper alloy, or other material investigated and found to meet the performance requirements of this Standard. 6.2.2 The main cur

45、rent-carrying part of an equipment wiring terminal may be of plated steel or unplated steel of a corrosion resistant alloy if the equipment wiring terminal complies with the requirements for the end product. 6.2.3 An equipment wiring terminal intended for use with aluminum conductor(s) or an equipme

46、nt wiring terminal body of aluminum or aluminum alloy shall be coated with an electrically conductive coating, such as tin, that will inhibit oxidation and corrosion. The following need not be coated: a) the wire-securing (barrel) portion of an equipment wiring terminal that is shipped prelled with

47、an oxide-inhibiting compound; b) the top cap of a lay-in equipment wiring terminal not in contact with the wire; and c) the stamped mounting hole in an equipment wiring terminal that is intended to be secured by a bolt, nut, and washer. Note: Other coatings may be used if investigated for the purpos

48、e and found suitable. 6.2.4 Iron or steel, if protected against corrosion, may be used for screws, plates, yokes, or other parts that are employed as a means of clamping the conductor, if such parts are not the primary current-carrying members. 6.2.5 In regards to 6.2.4, an equipment wiring terminal

49、 intended for use in an appliance or equipment that complies with the requirements for such appliance or equipment may be plated steel or unplated steel of a corrosion-resistant alloy. 7 Test Requirements 7.1 General 7.1.1 An equipment wiring terminal shall meet the test requirements when separate sets of specimens are subjected to the applicable tests for the design of the equipment wiring terminal as specied in Table 1 th