1、American National Standardfor Commercial Laundryand DrycleaningEquipment and Operations -Safety RequirementsANSI Z8.1-2006ANSIZ8.1-2006ANSIZ8.1-2006American National Standardfor Commercial Laundryand DrycleaningEquipment and OperationsSafety RequirementsSponsorTextile Care Allied Trades Association,
2、 Inc.Approved December 1, 2006American National Standards Institute, Inc.Approval of an American National Standard requires review by ANSI that therequirements for due process, consensus, and other criteria for approval havebeen met by the standards developer.Consensus is established when, in the ju
3、dgement of the ANSI Board ofStandards Review, substantial agreement has been reached by directly andmaterially affected interests. Substantial agreement means much more thana simple majority, but not necessarily unanimity. Consensus requires that allviews and objections be considered, and that a con
4、certed effort be madetowards their resolution.The use of American National Standards is completely voluntary; theirexistence does not in any respect preclude anyone, whether he has approvedthe standards or not, from manufacturing, marketing, purchasing, or usingproducts, processes, or procedures not
5、 conforming to the standards.The American National Standards Institute does not develop standards andwill in no circumstances give an interpretation of any American NationalStandard. Moreover, no person shall have the right or authority to issue aninterpretation of an American National Standard in t
6、he name of the AmericanNational Standards Institute. Requests for interpretations should beaddressed to the secretariat or sponsor whose name appears on the titlepage of this standard.CAUTION NOTICE: This American National Standard may be revised orwithdrawn at any time. The procedures of the Americ
7、an National StandardsInstitute require that action be taken periodically to reaffirm, revise, orwithdraw this standard. Purchasers of American National Standards mayreceive current information on all standards by calling or writing the AmericanNational Standards Institute.American National StandardP
8、ublished byAmerican National Standards Institute, Inc.25 West 43rd Street, New York, NY 10036Copyright 2006 by American National Standards Institute, Inc.All rights reserved.No part of this publication may be reproduced in anyform, in an electronic retrieval system or otherwise,without prior written
9、 permission of the publisher.Printed in the United States of AmericaiContentsPageForeword ii1 General information 12 Normative references . 13 Definitions. 24 Equipment 45 Operating rules. 9Table1 Maximum allowable temperature based on 25oC ambient. 5iiForeword (This foreword is not part of American
10、 National Standard ANSI Z8.1-2006.)In 1922, the American Engineering Standards Committee (now American NationalStandards Institute) invited the Laundry Owners National Association, the Associa-tion of Government Labor Officials, and the National Association of Mutual CasualtyCompanies to act as spon
11、sors for a safety code for laundry machinery and opera-tions. These associations accepted the sponsorship and, according to the procedureof AESC, organized a sectional committee to draft such a code. The code was ap-proved as a tentative standard in 1924. In 1941, it was advanced without revision to
12、the status of American Standard.In 1953, the American Institute of Laundering (formerly Laundry Owners National As-sociation) resigned from the sponsorship, and the Institute of Industrial Launderers,Inc., was officially accepted as a sponsor for this project. The three sponsors, Inter-national Asso
13、ciation of Governmental Labor Officials (formally AGLO), NAMCC, andIIL, submitted a revised scope, which was approved in June 1953. Several drafts ofproposed revisions were circulated and studied. After review and endorsement bySectional Committee Z8, this revision was approved by the American Stand
14、ards As-sociation (formerly American Engineering Standards Committee) in 1961.In 1970, IIL and Laundry and Cleaners Allied Trades Association (LACATA) spon-sored a revival of the Z8 Committee for the purpose of updating American NationalStandard Z8.1-1961. The newly formed Z8 Committee met several t
15、imes thereafterto review proposals on revisions of the standard received from the laundry and dry-cleaning industry and from other interested organizations. The final draft of the stan-dard was approved in 1972. The standard was again revised in 1990.The Textile Care Allied Trades Association (TCATA
16、), formerly LACATA, took over asSponsor of the Z8 Committee and the standard was revised in 1996.The Z8 Committee met again in 2004, 2005 and 2006 to review new proposals on thestandard. The final draft of that standard was approved in late 2006.ANSI Z8.1-1996 had been approved on March 8, 1996. It
17、was not revised or reaf-firmed within the next 10 years. Because of this inaction, and in accordance withANSI procedures, ANSI administratively withdrew the standard on March 8, 2006.ANSI Z8.1-2006 was therefore submitted for public review as a new standard.Suggestions for improvement of this standa
18、rd are welcome. They should be sent tothe Textile Care Allied Trades Association, Inc., 271 Route 46 West, #D203, Fairfield,NJ 07004. Consensus for this standard was achieved by use of the Canvass Method.The following organizations, recognized as having an interest in the standardizationof safety re
19、quirements for Commercial Laundry and Drycleaning Operations werecontacted prior to the approval of this revision of the standard. Inclusion in this listdoes not necessarily imply that the organization concurred with the submittal of theproposed standard to ANSI.David Cotter, Z8 Committee SecretaryA
20、merican Hotel low pressure live steam is usually ejected and vacuum is applied through the head or the buck of a drycleaning press to enhance the appearance of the garments. 3.13 marking machine: A machine used for marking articles. 3.14 moving parts: Gears, sprockets, revolving shafts, clutches, be
21、lts, pulleys, or other revolving or reciprocating parts that are attached to, or form an integral part of, a machine. 3.15 operator: A person whose job it is to feed into or receive from a machine textile articles or to operate a machine. ANSI Z8.1-2006 3 3.16 packaging machine: A mechanical device
22、to wrap or tie articles. 3.17 puff irons: A heated device for smoothing or shaping textile articles. 3.18 shall: This term denotes a requirement. 3.19 should: This term denotes a recommendation. 3.20 singular form: Where these standards refer to a person or a device in singular form, it shall be int
23、erpreted to apply also to persons and devices. 3.21 squeeze extractor: Any mechanically, pneumatically, or hydraulically operated compacting machine for removing excess liquid from textile articles by squeezing. 3.22 textile article: Woven, knitted, or other fabric. . 3.23 tumbler: A machine in whic
24、h textile articles are shaken out or dried by tumbling within a rotating cylinder. 3.24 washer/extractor: Any machine in which both the washing and extraction operations are performed. 3.25 washing machine: A machine used for washing, but not extracting water from, textile articles. 3.26 wringer: On
25、e or more power-driven rolls used for removing excess liquid from textile articles. 3.27 manual: This adjective, when used in conjunction with a machine, defines the fact that the machine was designed to operate with the physical intervention of an operator and would include semi-automatic and autom
26、atically timed laundry and drycleaning garment presses and cabinet garment presses. 3.28 Jog or jogging: Controlled low speed rotation of the cylinder or basket to assist the loading or unloading of the machine. This applies to open pocket washer extractors and tumblers. 3.29 Washroom System Conveyo
27、rs: Non-stationary conveyors incorporated into automatic, semi-automatic or tunnel washing systems which either traverse or elevate, or do both, without physical intervention of an operator. 3.30 Tunnel Washing System: A complete washing/drying system comprised of continuous tunnel washer(s), means
28、of extracting water from the laundered goods, Washroom System Conveyor(s), and dryers, all working in conjunction with one another such that manual operator intervention is generally not required from the time goods are loaded into the continuous tunnel washer(s) until such goods are discharged from
29、 the dryers. This definition is specifically NOT extended to include any subsets of machines in such a system. 3.31 Automatic Conventional Wash System: This term applies ONLY to conventional washing and drying systems from when goods enter the washer/extractor(s) until such goods exit the dryer(s).
30、The adjective “automatic” is used in conjunction with multiple machines to define the fact that the controls include the ability to move goods between and in conjunction with other machines in a system and/or to move machines themselves without direct operator involvement. This definition refers to
31、the intended design of the system. Such systems typically require some irregular operator intervention. 3.32 Semi-automatic Conventional Wash System: This term applies ONLY to conventional washing and drying systems from when goods enter the washer/extractor(s) until such goods exit the dryer(s). Th
32、e adjective “semi-automatic” is used in conjunction with multiple machines to define the fact that the controls include the ability to move goods between and in conjunction with other machines in a system and/or to move machines themselves but requires some operator involvement in the process. This
33、specifically includes any integrated system of machines that requires an operator to control the ANSI Z8.1-2006 4 loading of a washer/extractor and/or unloading onto a shuttle conveyor which then may automatically convey goods to a dryer. 4 Equipment 4.1 General requirements 4.1.1 Power transmission
34、 and machine guarding Hazardous moving parts of machines, such as gears, sprockets, belts, pulleys, and shafts shall be guarded in accordance with ANSI/ASME B15.1. 4.1.2 Electrical components All electrical wiring, motors, and control devices shall comply with the provisions of ANSI/NFPA 79. When eq
35、uipment is operated at its maximum rated capacity and speed, the full-load current and temperature of any electrical component shall not exceed its rating. 4.1.3 Starting and stopping devices Starting and stopping devices shall be located on manual machines so as to be accessible from an operators n
36、ormal operating position. System controls (including starting and stopping devices) for Tunnel Washing Systems, Automatic Conventional Wash Systems, and Semi-automatic Conventional Wash Systems shall be located in such a manner that the operator can initiate such devices without entering the area(s)
37、 of potential hazardous motion. 4.1.4 Nameplates All equipment shall have a permanently affixed nameplate(s), readily visible, stating the following: a) Name and address of the manufacturer; b) Type, model, and serial number of machine where applicable; c) Maximum operating capacity and speed; d) Vo
38、ltage, frequency, phase, and maximum full-load running current; e) Maximum connected steam, water and air pressures; f) Gas (British thermal units or MMBTUs). 4.1.5 Steam pipes All rigid steam pipes within seven (7) feet of the floor or working platform with which a person may come into contact duri
39、ng the normal operation of any equipment shall be adequately insulated or otherwise guarded so as to prevent burn hazards. 4.1.6 Pressure reducing and relief valves Where pressure-reducing valves are used, a safety relief valve shall be provided on the low-pressure side of the reducing valve to prev
40、ent pressure build up in excess of the maximum allowable pressure. The safety relief valve shall be located as close as possible to the reducing valve, and it shall be vented to the atmosphere in a manner to avoid injury or damage caused by escaping fluid. The relief valve and vent system discharge
41、capacity shall be sized so that the pressure rating of the low-pressure piping and equipment are not exceeded if the reducing valve sticks or fails to close. There shall be no shutoff valve between the pressure relief means and the parts or system that it is intended to protect. The relief valve ANS
42、I Z8.1-2006 5 may be omitted if the pressure before the reducing valve does not exceed the maximum working pressure of the equipment. 4.1.7 Pressure vessels Any unfired pressure vessel exceeding six (6) inches in inside diameter and subjected to operating pressures above fifteen (15) Ibf/in2gage (po
43、und-force per square-inch gage) shall bear the applicable inspection symbol of ASME Boiler and Pressure Vessel Code, Section VIII, Pressure Vessels - Division 1, or shall be capable of withstanding without bursting a pressure equal to five times the maximum allowable working pressure. As an alternat
44、ive, the vessel may be subject to a pressure of one and one-half times the maximum allowable working pressure while maintaining normal operating temperature for the vessel and determining by suitable strain gages or stress coating that permanent deformation of the vessel has not taken place. 4.1.8 F
45、ans Fans that extend within seven (7) feet of the floor or working platform shall be guarded with a screen of not less than sixteen (16) gage wire and openings that will reject a ball one half (1/2) inch in diameter. The unobstructed distance in any direction to an accessible moving part capable of
46、inflicting injuries shall not be less than 1 inch. 4.1.9 Burn hazard During normal operation, handles or knobs on equipment shall not exceed the temperatures given in table 1. Table 1 - Maximum allowable temperature based on 25C ambient Location C FHandles or knobs that are grasped for lifting, carr
47、ying or holding: Metallic 50 122 NonmetalicHandles or knobs of equipment to be contacted during normal operations shall not exceed the following: Metallic 60 140 Nonmetalic4.1.10 Operating warnings All equipment shall be provided with adequate warning signs, decals, or labels, securely attached to m
48、achine(s), visible to the operator, warning against imminent operational hazards. 4.2 Washroom equipment 4.2.1 Washing machines and washer/extractors A manual washing machine or manual washer/extractor shall be equipped with an interlock that will disconnect the current to the drive motor and preven
49、t starting rotation of the cylinder when any access door to the machine is open. On such a machine: a) with a single access door, the interlock shall, however, enable the operator to inch or jog the cylinder with the access door open; b) with two or more access doors, the interlock shall enable the operator to inch or jog the cylinder only with the access door adjacent to the jog controls open while all other access doors must be closed. In either of these cases, the ANSI Z8.1-2006 6 jog control shall require the operator to press two buttons momentarily with both hands simulta
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