ARMY A-A-59295-1998 CORROSION PREVENTATIVE COMPOUNDS COLD APPLICATION (FOR NEW AND FIELDED MOTOR VEHICLES AND TRAILERS) [Superseded ARMY MIL-PRF-62218 B CANC NOTICE 1 ARMY MIL-PRF-.pdf

1、 A-A-59295 = 9038054 0003b89 225 METRIC 9 September 1998 SUPERSEDING 3 June 1996 A-A-59295 MIL-PRF-622 18B COMMERCIAL ITEM DESCRIPTION CORROSION PREVENTIVE COMPOUNDS, COLD APPLICATION (FOR NEW AND FIELDED MOTOR VEHICLES AND TRAILERS) The General Services Administration has authorized the use of this

2、 commercial item description (CID) for all federal agencies. 1. SCOPE. This CID covers solvent dispersed corrosion preventive compound referred to herein as “compound” for spray, brush, or dip application on new and fielded motor vehicles and trailers. 2. Classification. The compound covered by this

3、 CID shall be of the types specified below. Type I Type II - For new motor vehicles and trailers. - For fielded motor vehicles and trailers. 3. SALIENT CHARACTERISTICS 3.1 Materials. Material composition and manufacturing process selected shall be the prerogative of the contractor as long as all art

4、icles submitted to the government fully meet the physical and performance characteristics of this CID. The compound shall consist of a nonvolatile base material dispersed in a petroleum solvent. The use of recovered material made in compliance with regulating requirements is acceptable providing tha

5、t all requirements of this CID are met (see 4.1). Beneficial comments, recommendations, additions, deletions clarifications, etc. and any other data which may improve this document should be sent by letter to: U.S. Army Tank-automotive and Armaments Command, ATTN: AMSTA-TR-E/BLUE, Warren, MI 48397-5

6、000. DISTRIBUTION STATEMENT A. Approved for public release; distribution is unlimited. FSC 8030 Provided by IHSNot for ResaleNo reproduction or networking permitted without license from IHS-,-,-A-A-59295 W 9038054 O003690 T47 W A-A-59295 3.1.1 Safety. The compound shall not contain any substance of

7、a highly toxic nature. The compound shall have no adverse effect on the health of personnel when used for its intended purpose. 3.1.1.1 Aromatic hydrocarbons. The compound shall not contain any benzene or hazardous air pollutants (HAP). 3.1.1.2 Halopenated hydrocarbons. The compound shall not contai

8、n any halogenated hydrocarbons. 3.2 Chemical and physical characteristics. 3.2.1 Nonvolatile content. 3.2.1.1 Tvpe I. The percentage by weight of the nonvolatile content shall be established during testing. The nonvolatile content of any succeeding lot shall be within k 5 percent (9%) of the . estab

9、lished value. 3.2.1.2 Type II. The nonvolatile content, expressed as a percentage by weight, shall be established during testing except that the nonvolatile content shall be not less than 52% based on the compound as received as being 100%. The nonvolatile content of any succeeding lot shall be with

10、in tr 5% of the established value. 3.2.1.3 Weight Der liter. The weight per liter, expressed in grams per liter, shall be established during testing. The weight per liter of any succeeding lot shall be within i 5 % of the established value in accordance with ASTM D 1475. 3.2.1.4 Sulfated ash content

11、. The sulfated ash content, expressed as a percentage by weight, shall be established during testing. When the established value is O to 0.5 %, the sulfated ash content of any succeeding lot shall be within f 0.05 of the established value. When the established value is 0.5 1% or higher, the sulfated

12、 ash content of any succeeding lot shall be within k 10 9% of the established value in accordance with ASTM D874. 3.2.2 Water content. The amount of water present in the compound shall be not greater than 1% by weight when tested in accordance with ASTM D95. 3.2.3 Lead content. The amount of lead pr

13、esent in the nonvolatile portion of the compound shall be not greater than 0.015 % by weight when tested in accordance with ASTM D3335. 3.2.4 Flash-point. The flash point of the compound shall be not less than 38 degrees Celsius (OC) (100 degrees Fahrenheit (OF) when tested in accordance with ASTM D

14、93. 2 Provided by IHSNot for ResaleNo reproduction or networking permitted without license from IHS-,-,- - A-A-59295 9038054 0003693 983 A-A-59295 3.2.5 Condition in container. During the expected life span of the product, the compound shall show no settling in a freshly opened full container. There

15、 shall be no evidence of lumps, skins, or separation of the solvent. 3.2.6 Color. The color requirements specified herein apply to compounds that are intended only for use on combat or tactical vehicles and trailers (see 7.2). 3 26.1 Type I. The compound shall be translucent or the color shall be br

16、own or black. Fluorescent pigments and dyes shall not be used. 3.2.6.2 Tvpe II. The color shall be brown or black. Fluorescent pigments and dyes shall not be used. 3.3 Performance. 3.3.1 Film characteristics. When sprayed on a vertical surface in a single back and forth motion to the manufacturers d

17、esignated wet film thickness, the compound shall produce a coating which is continuous and uniform upon evaporation of the solvent. The dry fim thickness over metal profile of the coating shall be not less than 152 (pm) micrometers (6 mils) and shall vary not more than 12.7 pm (0.5 mil) for type I,

18、and shall be 203 ? 51 pm (8 t 2 mils) for type II. The compound shall not sag at the manufacturer designated wet film thickness. 3.3.2 Creep. 3.3 2.1 Type I. The compound shall show no evidence of creep of 6.4 dimeters (mm) (0.25 inch (in.) or more on clean test panels. To determine conformance to t

19、his Characteristics, two clean test panels with approximately 102,by 305 mm (4 by 12 in.) made of cold rolled steel of commercial quality and a minimum of 0.64 mm (0.025 in.) thick shall be fastened together at the end with a 12.7 mm (0.5 in.) overlap. The compound shall be applied to the top edge o

20、f the joint by means of a spatula. The test panels shall remain in a vertical position for 7 days at 25 i 1C (77 2 2F). Following the test period, the test panels shall be carefully separated and then examined for evidence of creep. 3.3.2.2 Type II. The compound shall show no evidence of creep of 6.

21、4 mm (0.25 in.) or more on mildly corroded test panels made of the same matenal as in 3.3.2.1. The test panels shall be exposed to a salt fog for 24 hours in accordance with ASTM B117 prior to application of the compound. The compound shall be applied and the panels tested as in 3.3.2.1. 3.3.3 Coppe

22、r corrosion. The compound shall not be corrosive to copper when tested in accordance with ASTM D130. The test duration shall be 3 hours i 5 minutes and the test temperature shall be 100 I 1C (212 2 2F). The copper strip classification value shall not exceed 1-b (slight tarnish, dark orange) as speci

23、fied in ASTM D130. 3 Provided by IHSNot for ResaleNo reproduction or networking permitted without license from IHS-,-,-A-A-59295 3.3.4 Fire resistance. When exposed to a flame for 20 a coating which may char, but shall not support combustion for more than 15 seconds after the flame source is removed

24、 in accordance with ASTM D1310. 1 seconds, the compound shall produce 3.3.5 Detergent resistance. The compound shall produce a coating which shall remain intact and continuous after immersion for 10 minutes in a detergent solution of 2.5 grams (9) of sodium lauryl sulfate or equivalent per liter of

25、water at a temperature of 50 1C (122 +_2“F). 3.3.6 Chip resistance. The compound shall produce a coating which shall resist chipping damage due to stones or other flying objects. To determine conformance to the characteristics, the compound applied to clean test panels as in 3.3.2.1 shall be tested

26、as specified in ASTM D3 170. The test temperature shall be O 2 1C (32 I 2F). The chippage rating value shall be not less than 3A. 3.3.7 Solvent vapor wash resistance. When subject to a normal solvent vapor washing cycle to remove oils, dirt and grime, the compound shall produce a coating which shall

27、 resist the washing action of the compounds solvent vapor in enclosed areas, and shall not show any signs of degradation. To determine conformance to the requirement, the compound applied to a suitable surface at the manufacturers recommended wet film thickness, shall be placed in an enclosed area a

28、nd subjected to 121 3C (250 2 5F) for 15 minutes. Following removal from the heat source, the compound coated surface shall be allowed to cool at room temperature for 15 minutes. There shall be no evidence of sagging, channeling, or removal of the compound from the prepared surface. 3.3.8 Condition

29、to touch. The compound shall produce a coating which shall be dry to touch in 7 days when dried at room temperature. 3.3.9 Environmental. Unless otherwise specified herein, the environmental testing shall conform to SAE J 1959. 3.3.9.1 Low temperature stabilitv. The compound shall remain homogeneous

30、 after exposure to temperatures down to -29C (-20F) for 16 hours & 15 minutes. 3.3.9.2 Low temperature sravabilitv. The Minimum ambient temperature for compound applicability shall be 4C (40F). 3.3.9.3 Low temperahire flexibility. The compound shall produce a coating which shall be flexible at tempe

31、ratures down to -29C (-20F). 3.3.9.4 High temperature sprayability. The maximum ambient temperature for compound applicability shall be 38C (100F). 4 Provided by IHSNot for ResaleNo reproduction or networking permitted without license from IHS-,-,-A-A-59295 9011805q 0003b93 75b = A-A-59295 3.3.9.5 H

32、igh temperature flow resistance. The compound after curing, shall produce a coating which shall not sag when exposed to temperatures up to 149C (300F) for 2 hours. 3.3.9.6 Salt fog. 3.3.9.6.1 Type I. When applied to a clean surface, the compound shall produce a coating which shall inhibit corrosion

33、and other surface failures when exposed to a loo0 hours salt fog atmosphere in accordance with SAE 51959. 3.3.9.6.2 Twe II. When applied to a corroded surface, the compound shall produce a coating which shall inhibit corrosion and other surface failures exposed to a loo0 hours salt fog atmosphere in

34、 accordance with SAE J1959, except that the rating number shall be not less than 2. 3.3.9.7 Salt water immersion. The compound shall produce a coating which shall inhibit corrosion when immersed in salt water for 21 days & 2 hours. The solution shall contain 27.6 g of sodium chloride per liter of so

35、lution and 2.4 g of calcium chloride per liter of solution. The pH of the solution shall be adjusted to a value of 7.8 to 8.2 by the addition of a 5% solution of sodium carbonate. The test preparation and method of determination of conformance to the characteristics shall be as specified in SAE J195

36、9 for salt fog test. 3.3.9.8 Cyclic environmental conditions. The compound shall produce a coating which shall inhibit corrosion when exposed to cyclic environmental conditions, in accordance with SAE J1959, section 3.12. 4. REGULATORY REQUIREMENTS 4.1 Recovered material. The offerorkontractor is en

37、couraged to use recovered materials to the maximum extent practicable, in accordance with paragraph 23.403 of the Federal Acquisition Regulation (FAR). 5. QUALITY ASSURANCE PROVISIONS 5.1 Responsibility for inspection. The contractor is responsible for the performance of all inspections (examination

38、s and tests). 5.2 Product conformance. The products provided shall meet the salient characteristics of this commercial item description, conforms to the producers own drawings, specifications, standards, and quality assurance practices, and be the same product offered for sale in the commercial mark

39、et. The Government reserves the right to require proof of such conformance. 5 Provided by IHSNot for ResaleNo reproduction or networking permitted without license from IHS-,-,- A-A-59295 m 9038054 0003694 b92 m A-A-59295 6. PACKAGING. Preservation, packing, and marking shall be as specified in the c

40、ontract or order (see 7.2). 7. NOTES (This section contains information of a general or explanatory nature that may be helpful, but is not mandatory.) 7.1 Addresses for obtaining copies of referenced documents. 7.1.1 Non-Government publication. Copies of ASTM B 1 17 “Salt Spray (Fog) Testing Apparat

41、us”, ASTM D93 “Flash Point by Pensky - Martens Closed Cup Tester”, ASTM D95 “Water in Petroleum Products by Distillation”, ASTM D130 “Detection of Copper Corrosion From Petroleum Products By The Copper Strip Tarnish Test”, ASTM D874 “Sulfated Ash from Lubricating Oils and Additives”, ASTM D 13 10 “F

42、lash Point and Fire Point of Liquids by Tag Open-Cup Apparatus”, ASTM D1475 “Density of Paint, Varnish, Lacquer, and Related Products”, ASTM D3 170 “Standard Test Method for Chipping Resistance of Coatings (R1991)” and ASTM D3335 “Low Concentrations of Lead, Cadmium, and Related Products are availab

43、le from the American Society for Testing and Materials (ASTM), 100 Barr Harbor Drive, West Conshohocken, PA 19428-2959. Copies of SAE J 1959 “Corrosion Preventive Compound, Underbody Vehicle Corrosion Protection” are available from the Society of Automotive Engineers, Inc., 400 Commonwealth Drive, W

44、arrendale, PA 15096. 7.2 Ordering data. Acquisition documents should specify the following: a. Title, number, and date of this CID. b. Issue of Department of Defense Index of Specifications and Standards (DoDISS) to be cited in the solicitation, and if required, the specific issue of individual docu

45、ments referenced. c. Type of compound required. d. Color required. e. Packaging requirements. f. PIN number and quantity required. 6 Provided by IHSNot for ResaleNo reproduction or networking permitted without license from IHS-,-,- A-A-59295 9018054 0003695 529 H A-A-59295 7.3 Part or identification

46、 number (PIN). The PINS to be used for compounds acquired by this CID are created as follows: AA 59295 - X l=TypeI 2=TypeII -CID number CID designator 7.4 Cross-reference. The compound conforming to this CID is interchangeable/substitutable with compound conforming to MIL-PRF-62218B, dated 3 June 19

47、96. MILITARY INTERESTS: custodians: Army - AT Air Force - 99 Navy - YD1 CIVIL AGENCY COORDINATING ACTIVITY: GSA - FSS Preparing Activity: Army - AT . (Project 8030-0775) Review Activities: Air Force - 84 Army - AR, CR4, MR 7 Provided by IHSNot for ResaleNo reproduction or networking permitted without license from IHS-,-,-