ARMY MIL-D-435 F-1985 DISTRIBUTORS LIQUID BITUMINOUS MATERIAL TANKLESS-TYPE TRAILER-MOUNTED《拖车装无槽型液态沥青材料配电盘》.pdf

1、f DISTRIBUTORS, LIQUID BITUMINOUS MATERIAL, TANKLESS-TYPE, TRAILER-MOUNTED This specification is approved for use by all Departments and Agencies of the Department of Defense. 1. SCOPE 1.1 Scope. This specification covers two types of trailermounted, bituminous-material distributors with auxiliary b

2、urner, pump, and attachments. 1.2 Classification. The bituminous distributors shall be of the following types, as specified: Type I - With spraybar. Type II - Without spraybar. 2. APPLICABLE DOCUMENTS 2.1 Government documents. 2.1.1 Specifications, standards, and handbooks, The following specificati

3、ons, standards, and handbooks form a part of this specification to the extent specified herein. Unless otherwise specified, the issues of these documents shall be those listed in the issue of the Department of Defense Index of Specifications and Standards (DoDISS) and supplement thereto, cited in th

4、e solicitation. SPECIFICATIONS FEDERAL VV-F-800 - Fuel Oil, Diesel. Beneficial comments (recommendations, additions, deletions) and any pertinent data which may be of use in improving this document should be addressed to: Belvoir Research and Development Center, ATTN: 22060-5606 by using the self-ad

5、dressed Standardization Document Improvement Proposal (DD Form 1426) appearing at the end of this document or by letter. USA STRBE-DS, Fort Belvoir, VA FSC 3895 -“TRIBUTION STATEMENT A. Approved for public release; distribution is unlimited. Provided by IHSNot for ResaleNo reproduction or networking

6、 permitted without license from IHS-,-,-MIL-D-435F 38 7797906 0445344 7 h MILITARY MIL-V-173 MIL-P-514 MIL-T-704 MIL-D- 7 7 1 MIL-L-2104 MIL-G-3859 MIL-S-8660 MIL-G-10924 MIL-C-13486 MIL-C-13486/12 MIL-G-20241 MIL-P-23377 MIL-R-46164 MIL-C-46168 MIL-S-81733 STANDARDS FEDERAL FED-STD-H28 MILITARY MIL

7、-STD-209 MIL-STD-83 8 MIL-STD-889 MIL-STD-1474 MS27142 - Varnish, Moisture-and-Fungus-Resistant (for Treatment of Communications, Electronic, and Associated Equipment). - Plates, Identification, Instruction and Mark- ing, Blank. - Treatment and Painting of Materiel. - Distributors, Bitumen and Water

8、, Packaging of Lubricating Oil, Internal Combustion Engine, Tactical Service. - Grease Guns, Hand, High-pressure, Operated; Cartridge and Bulk Load Ounce and 21 Ounce Capacity). - Silicone Compound. - Grease, Automqtive and Artillery. - Cable, Special Purpose, Electrica Lever- ng (14 : Low- Tension,

9、 Heavy-Duty, Single-Conductor and Multiconductor. - Cable, Special Purpose, Electrical, Low Tension, Heavy Duty Multiple Conductors Shielded. - Gasket Material, Wool Felt, Impregnated, Adhesive, Pressure-Sensitive. - Primer Coatings: Epoxy-Polyamide, Chemical and Solvent Resistant. - Rustproofing fo

10、r Military Vehicles and Trailers. - Coating, Aliphatic Polyurethane, Chemical Agent Resistant. - Sealing and Coating Compound, Corrosion Inhibit ive. - Screw Thread Standards for Federal Services. - Slinging and Tiedown Provision for Lifting and Tying Down Military Equipment. - Lubrication of Milita

11、ry Equipment. - Dissimilar Metals. - Noise Limits for Army Material. - Connector, Plug, Electrical - Pin Contact No. 12, 14, and 16 A.W.G. , Waterproof. 2 Provided by IHSNot for ResaleNo reproduction or networking permitted without license from IHS-,-,-MS 2 7 14 3 MS 2 7 144 MS 2 7 14 5 MS 2 7 14 6

12、MS 27 147 MS39153 MS5 3004 MS75020 HANDBOOKS MILITARY MIL-HDBK-113 Connector, Plug, Electrical: Socket Contact, No. 12 A.W.G., Waterproof. Connector, Plug, Electrical: Socket Contact, No. 14 and 16 A.W.G., Waterproof. Connector, Plug, Electrical: No. 14 A.W.G., Double Contact, Waterproof. Connector,

13、 Receptacle, Electrical: Double Contact, Waterproof. Adapter, Connector - 3 Way, No. 12, 14, and 16 A.W.G., Waterproof. Coupling, Quick Disconnect, 3- and 4-Inch, for Construction Equipment. Valve, Relay, Emergency-Breakaway, Air Brake. Connector, Plug, Electrical - 12 Contact, Intervehicular, 24 Vo

14、lt, Waterproof. Guide for the Selection of Lubricants, Fluids, Preservatives and Speciality Products for Use in Ground Equipment Systems. 2.1.2 Other Government documents, and publications. The following other Government documents, and publications form a part of this specification to the extent spe

15、cified herein. Unless otherwise specified, the issues shall be those in effect on the date of the solicitation. DEPARTMENT OF TRANSPORTATION (DOT) Motor Carrier Safety Regulations, Federal Motor Vehicle Safety Standards. (Application for copies should be addressed to the U.S. Department of Trans- pc

16、rtation, Superintendent of Documents, Government Printing Office, Washington, DC 20402.) (Copies of specifications and standards and other Government documents required by contractors in connection with specific acquisition functions should be obtained from the contracting activity or as directed by

17、 the contracting activity. 1 2.2 Other publications. The following document(s) form a part of this specification to the extent specified herein. Unless otherwise specified, the issues of the documents which are DOD adopted shall be those listed in the issue of the DoDISS specified in the solicitatio

18、n. issues of documents not listed in the DoDISS shall be the issue of the nongovernment documents which is current on the date of the solicitation. Unless otherwise specified, the 3 Provided by IHSNot for ResaleNo reproduction or networking permitted without license from IHS-,-,-. MIL-D-435F 38 W 77

19、77706 0445346 O W MIL-D-435F(ME) WRICAN SOCIETY FOR TESTING AND MATERIALS (ASTM) 8 D 3951 - Standard Practice for Commercial Packaging. (Application for copies should be addressed to the American Society for Testing and Materials, 1916 Race Street, Philadelphia, PA 19103.) AMERICAN WELDING SOCIETY (

20、AWS) ANSI/AWS D1.l - Structural Welding Code - Steel. ANSIIAWS D1.2 - Structural Welding Code - Alumincm. AWS B2.1 - Standard for Welding Procedure and Performance Qualification. (Application for copies should be addressed to the American Welding Society, Inc., 2501 NW 7th Street, Miami, FL 33125.)

21、STATE OF CALIFORNIA DEPARTMENT OF MOTOR VEHICLES Cal if ornia Vehicle Code. (Application for copies should be addressed to the State of California, Department of Motor Vehicles, 2570 24th Street, Sacramento, CA 95804.) AMERICAN SOCIETY OF MECHANICAL ENGINEERS (ASME) Boiler and Pressure Vessel Code,

22、Section IX, Welding Qualifications. (Application for copies should be addressed to the American Society of Mechanical Engineers, 345 East 47th Street, New York, NY 10017.) SOCIETY OF AUTOMOTIVE ENGINEERS (SAE) SAE Handhook. (Application for copies should be addressed to the Society of Automotive Eng

23、ineers, 400 Commonwealth Drive, Warrendale, PA 15096.) TRUCK-TRAILER MANUFACTUURS ASSOCIATION, INC. (TTMA) TTMA Recommended Practices. TTMA Technical Bulletins. (Application for copies should be addressed to the Truck-Trailer Manufacturers Association, Inc., 1616 P Street NW, Washington, DC 20036.)

24、TIRE AND RIM ASSOCIATION, INC. T (2) towed over highways, secondary roads, and rough unimproved roads by the truck specified in 3.1.2. 3.4.1.1 Highway travel. The distributor shall travel over smooth, hard surfaced, primary highways at sustained speeds up to 55 miles per hour (mph). 3.4.1.2 Secondar

25、y road travel. The distributor shall travel over gravel and improved roads at speeds up to 30 mph. 3.4.2 Trailing and turning ability. The distributor shall trail the towing vehicle without bottoming, cramping, weaving, or sidesway. The distributor shall follow the truck without exceeding the tracki

26、ng deviation, as specified in 393.70 of the DOT Motor Carrier Safety Regulations, when towed over a paved surface. Jackknife turns of at least 60 degrees, as measured from straight ahead to the right and to the left, shall not cause damage to or interference between the truck and distributor. 34.3 F

27、rame. The frame shall be of the ladder type with longitudinal frame side rails reinforced with transverse crossmembers and gussets to meet the trans- port and the equipment operating conditions. The web of the side rails shall be continuous from the towbar to the last crossmember. Gusseted crossmemb

28、ers shall tie together, maintain alinement, and distribute the stress of the suspension mounts. 3.4.4 Suspension. The distributor shall be equipped with a sprung, single axle suspension system, tailored to the distributor. The suspension manu- facturers rated capacity shall be not less than the load

29、ing imposed on each member, measured at the ground, with the distributor loaded to maximum GVW. The suspension shall provide a nondamaging ride on graveled surface secondary roads and a safe, stable ride on paved highways, The suspension shall have elastomer bushing or blccks that eliminate the need

30、 for lubrication. “he installation of the suspension shall be in correct alinement with the frame and with the axle so that the two diagonal measurements from the center of the lunette to the outer center of each spindle on the axle do not differ in excess of 1/16-inch tolerance for every 20 feet or

31、 fraction thereof in diagonal distance. bumper stops or blocks shall be furnished to prevent axle-to-frame contact and limit suspension articulation at full compression (jounce) and rebound. Shock absorbers shall be furnished to control jounce and rebound, Elastomer cushioned 7 Provided by IHSNot fo

32、r ResaleNo reproduction or networking permitted without license from IHS-,-,-i MIL-D-435F 38 P MIL-D-435F( ME 3.4.5 Axle assembk. The axle shall be rated by the axle manufacturer at a continuous load capacity rating of not less than 10,000 pounds for commercial highway trailer service. The spindles

33、shall be alloy steel forgings, correctly hardened and ground as recommended by the spindle manufacturer, and shall be located in the correct alinement position with the axle tube. The spindles shail be equipped with assemblies of hubs, bearings, seals, and foundation brakes of the type specified her

34、ein. industry standard tapered roller bearings having a standard inside-to-inside bearing spacing. Cups, bearings, and cones of all bearings shall be in matched sets from the same bearing manufacturer. The axle hubs shall conform to SAE 5694. Hub assemblies shall be equipped with semitrailer 3.4.6 W

35、heels, rims, and tires. The distributor shall be equipped with single demountable disc wheel and tire assemblies. The disc wheels shall be of the heavy duty type with T transmit and distribute the imposed load to the suspension system and eye, and resist bending and twisting without permanent deform

36、ation or part failure when subjected to the performance requirements specified herein. The lunette (towbar eye) shall be inserted in a 9 Provided by IHSNot for ResaleNo reproduction or networking permitted without license from IHS-,-,-MIL-D-435F 38 W 777770b 0445352.6 9 MIL-D-435F(ME) 3.4.11 Landing

37、 gear. A single-leg landing gear shall be installed on the towbar of the distributor. The landing gear shall be vertically adjustable for riot less than 12 inches. The landing gear shall either retract or be hinged and fold to provide not less than the ground clearance of the first trailer cross- me

38、mber. The landing gear shall be arranged for positive locking into park and travel positions. ment mechanism shall be furnished. A travel retainer for the handle shall be provided. The tangential drivers effort at the handgrip to raise the maximum GVW load specified in table I shall not exceed 30 po

39、unds. protected from exposure to foreign matter which could impair functional efficiency. will provide a ground bearing load not exceeding 20 pounds per square inch when the maximum towbar weight in table I is imposed, The edges of the pad shall be turned up. A folding-type crank handle for operatin

40、g the vertical adjust- The mechanism shall be The landing gear shall incorporate a self-alining land pad which 3.4.12 Support legs. Two adjustable support legs shall be furnished and shall be located at the left and right rear corners of the distributor. Each support leg shall be in accordance with

41、the minimum requirements as specified for the landing gear in 3.4.11. 3.4.13 Brake system. The distributor shall be equipped with a water immersion resistant, straight airbrake system. The system shall conform to the DOT Motor Carrier Safety Regulations, the DOT Motor Vehicle Safety Standards, the C

42、alifornia Vehicle Code, Division 12, and the SAE Handbook, except as otherwise specified herein. installed, and protected to prevent damage or malfunction from ground obstruction, debris, and water and to obtain maximum safety, efficiency, and ease of maintenance. The brake system shall include serv

43、ice and emergency gladhands with dust covers, relay emergency valve, straight air cylinders or chambers, foundation brakes on each wheel, and all other components and plumbing required for a complete matched brake system. The gladhands shall conform to SAE 5311). The gladhands shall be colored blue

44、for service and red for emergency. A spring- loaded, metal, dust cover shall be installed on each gladhand to prevent contaminants from entering the opening. ference with another gladhand with dust cover installed. installed on the front of the trailer with the service on the curb side and emergency

45、 on the road side. In addition, brake line identification tags shall be furnished. The relay emergency valve shall conform to MS53004, except that the rapid bleed-down valve shall be replaced with a plug on the straight airbrakes. reservoir shall conform to SAJ3 J10. The service brake system shall h

46、ave a total air storage- capacity of not less than 2 times the minimum recommended air volume for truck-trailers in SAE 5813. autcmatic drain valve and a 90-degree twist drain cock. The drain cock shall be mounted on the low end of the reservoir and positioned on the curb side of the distributor, so

47、 a3 to be accessible to personnel from the kneeling position. All brake system components and plumbing shall be located, The dust cover shall not cause inter- The gladhands shall be The relay valve shall conform to the DOT regulations. Each air The reservoir shall be equipped with an 3.4.13.1 Brake

48、drums. The brake drums shall be of the antibellmouth type having SAE 5431 automotive gray cast iron rubbing surfaces, SAE G3500 or SAE G4000. The drums shall be of the heavy-weight type that will provide an adequate heat sink for use with metallic linings. 10 Provided by IHSNot for ResaleNo reproduc

49、tion or networking permitted without license from IHS-,-,-MIL-D-435F (ME ) 3.4.13.2 Srake linings. The brake linings shall be of the nonasbestos and of the nonfading from heat and from water immersion type. The lining shall be of the standard size as listed in the Automotive Data Book of the Friction Materials Standards Institute, Inc. 3.4.13.3 Brake lines. The brake lines shall be routed within the protection of the framing members and shall be supported and secur