ARMY MIL-D-46219 B-1976 DETONATOR STAB M22 PARTS FOR LOADING ASSEMBLING AND PACKING《针刺雷管M22零件的装载 组装和包装》.pdf

1、Provided by IHSNot for ResaleNo reproduction or networking permitted without license from IHS-,-,-DRAWINGS PICATINNY ARSENAL *PRODUCT AND PACKAGE DRAWINGS 7548238 - Detonator, Stab, M22, Assembly 8795797 - Disc, Detonator 8797036 - Disc Detonator Closing 8797745 - Cup, Detonator *9258182 - Box, Set-

2、up, Packing Ammunition, Inner for Small Explosive Components “kg258183 - Box, Set-up, Packing Ammunition, Outer for Small Explosive Components *9258184 - Box, Packing, Ammunition for Small Explosive Components *SPECIAL INSPECTION EQUIPMENT DRAWINGS, 8816367 - Guide, Firing Pin 8816368 - Disc, Lead 8

3、827828 - Sleeve 8827934 - Adapter, Ball 9200012 - Firing Pin 9200390 - Firing Assembly 9200602 - Bushing (Copies of specifications, standards, drawings and publications required by suppliers in connection with specific procurement functions should be obtained from the procuring activity or as direct

4、ed by the contracting officer.) *(For meaning of asterisk (*) see paragraph 6.4) 3. REQUIREMENTS 3.1 Materials.-Materials shall be in accordance with applicable drawings and specifications. 3.2 shall comply with all requirements specified on drawing (dwg.) 7548238, and with all requirements specifie

5、d in applicable speCi- fications. Components and Assemblies.-The components and assemblies 3.3 Moisture Content of Lead Azide.-The moisture content of the lead azide used in loading the detonator shall not exceed 0.50 percent when tested as specified in 4.5.2. 2 Provided by IHSNot for ResaleNo repro

6、duction or networking permitted without license from IHS-,-,-MIL-D-4b219B 33 9977906 0330052 7 MIL-D-46219B (PA) 3.4 Moisture Content of Primer Mixture.-The moisture content of the primer mixture used in loading the detonator-shall not exceed 0.30 percent when tested as specified in 4.5.3. 3.5 Funct

7、ioning 3.5.1 Sensitivity.-The detonator shall function on the first attempt and shall cause perforation of a 0.1345 inch thick lead disc, to a as specified in 4.5.5.1. diameter of not less than 0.125 inch when tested 3 . 5,2 Waterproofness .-The detonator shall comply with the requirements of 3.5.1

8、after being submerged in water to a minimum depth of 2 inches for not less than 48 hours, at a temperature of 70 degrees F. plus or minus 10 degrees, when tested as specified in 4.5.5.2. “3.6 First Article Inspection.-This specification contains technical provisions for first article inspection. for

9、 the submission of first article samples by the contractor shall be as specified in the contract. Requirements *3.7 Workmanship.-All parts and assemblies shall be fabri- They shall be clean and free of burrs, sharp edges, cated and loaded in a thorough workmanlike manner, and all manu- facturing, pr

10、ocessing, and assembly operations shall be correctly performed. unblended radii, surface defects, chips, dirt, grease and oil (except where specifically required), corrosion products and other foreign matter. to any part or assembly nor shall they be contaminated by the cleaning agent . Exterior sur

11、face coatings shall be continuous except for a few light scratches not exposing base material. required markings shall be neat and sharply defined. Required packing shall be dry. The cleaning method used shall not be injurious All 4, QUALITY ASSURANCE PROVISIONS s4.1 Responsibility For Inspection an

12、d Standard Quality Assurance Provisions .-Unless otherwise specified herein or in the contract, the provisions of MIL-A-48078 shall apply and ere hereby made a part of this detail specification. *4.2 Classification of Inspections .-The following types of inspection shall be conducted on this item. a

13、. First Article Inspection b . Quality Conformance Inspection Provided by IHSNot for ResaleNo reproduction or networking permitted without license from IHS-,-,-4.3 First Article Inspection m4.3.1 Submission.-The contractor shall submit a first article sample as designated by the Contracting Officer,

14、 The first article sample shall consist of fifty (50) complete sets of parts and sub-assemblies and 655 detonator assemblies (i.e. fifty (50) of each and every component). The first article sample shall be evaluated in accordance with the provisions of 4.3.2 and 4.3.3. and Table I specified herein.

15、“4.3.2 Inspections to be Performed.-See MIL-A-48078, 4.3.3 Rejection.-(See MIL-A-48078) . Provided by IHSNot for ResaleNo reproduction or networking permitted without license from IHS-,-,-MIL-D-qbZL9B 13 m 7797706 0310054 O m nn PP ww CurlCu . Cumm *mlA *=Ta- . . M Cu rl Cu Cu (u . a- ;r * . =r * *

16、rlCu Cu mIn e MMM Cu Cu M M Cu M . A (d v O O O mrl Cu In In m 0mlA M 111 e o al k a, R k -0 Ink 111 .o o a, k W o al c 8 5 Provided by IHSNot for ResaleNo reproduction or networking permitted without license from IHS-,-,-Provided by IHSNot for ResaleNo reproduction or networking permitted without l

17、icense from IHS-,-,-rl Is O rl rl Cu ;r . . . =r * O0 O a a, .rl k a, a a, a s rn kvi k O O pi k O a, o a .rl P w 5 7 Provided by IHSNot for ResaleNo reproduction or networking permitted without license from IHS-,-,-rl Ii. O rl lj 3: “ Cu 9$ Cu E. Er 7 rl W In u3 rl (dl I a Z I . Provided by IHSNot

18、for ResaleNo reproduction or networking permitted without license from IHS-,-,-r c k O e (d II: O e al FI n 3 u m cv a- a- * . . - 1 I . o. rlrl rl rlrlrlrl O O rl Provided by IHSNot for ResaleNo reproduction or networking permitted without license from IHS-,-,-rl N o a- l c;i I GI E Cu IL O rl h rl

19、 ho c a cd O a- :N :* k 5 O (3 w V MIL-D-4b23SB 33 m 997770b 0330057 T m rl cd 3 rn $ rlrlma-d MMMMM . b M . N O =r O . * O nnnn cdcdcdcd wwww a d 6( a, a a, !z 2 Ei a 10 Provided by IHSNot for ResaleNo reproduction or networking permitted without license from IHS-,-,-N t; N Ei 3 . .- I Y nm d a,N n

20、 cd W 11 Provided by IHSNot for ResaleNo reproduction or networking permitted without license from IHS-,-,-In Cu =f =r . . . Fi 8 o, hoho dcd eses nn PP ww rlcu rl cucu cucu cuculnmcu r- M MM MM MMMMM M *. . . d . O O O0 O0 oow o O O f-l M Ln mcu ;3 .P d rl a 10 k O a .o 2 o a 3 u a g a a, rl x10 k

21、10 o, ho o, a O o M E: a, o, ri a E O o c d 0 a d c cd E. 5 3 E ci O O a k O o, o a d 3 w rl dl d 61 12 Provided by IHSNot for ResaleNo reproduction or networking permitted without license from IHS-,-,-rl I- W W I v cr O a d d M d d a k 8 o L; w - L rl rlrlrl rl rlb M MMM M MM 0 0 . = IRIR= IR IRIR

22、o O00 O InIn =i- wu3 o O00 . o O00 O O0 rl rlrlrl * a, rl h -0 hh E g rlrl PP a, rnrn a, k a EE b.0 r= d rn rn d A k a, 4 a a, rn (d i rl 2 4 M a, rl rl d :I o I 1.3 Provided by IHSNot for ResaleNo reproduction or networking permitted without license from IHS-,-,-rl 2 rl m 6, x O a b cu -=I- =t * e

23、e - 8 WkR O O O O O O d rl . . R% N o O O *=J. =f O0 O e* e . O00 6, d ci 6, Ok aal 53 a1 O Ok d PO 53 20 G 53 1 O G d R d x O P b 8 ci pi O 53 8 4 o 2 *ri rl pi h rl 6, k 6, m 53 rl al P cd 4 P d bD al rl rl d o pi 04 d Cdl 14 Provided by IHSNot for ResaleNo reproduction or networking permitted wit

24、hout license from IHS-,-,-rl rl cd cd 7 rn 2 $5! rl r( M M . . rl Fib M MM . O. N bp O O a- a- m . O O 0. O O0 %. c c a, a a, z Q rl cdl m. 15 Provided by IHSNot for ResaleNo reproduction or networking permitted without license from IHS-,-,-d O -P k x3 O0 au o! ru =l. a * e . - MIL-D-462119B 113 999

25、9906 03110065 5 i B I- 8 0 . e. O00 o O0 rl Cdl 16 Provided by IHSNot for ResaleNo reproduction or networking permitted without license from IHS-,-,-I dLr O rl c W z u rl Cd rl rlrl b M MM M . . w ew o O0 =r =ra o O0 w In v3 . O a, rl P 4 ho ci a, O rl rl al .rl rn O O 2 a, e a, rl Q o c d 8 a al c

26、d k 8 g al z k O O a bi O a, o a d b= w 2 rl Cdl Provided by IHSNot for ResaleNo reproduction or networking permitted without license from IHS-,-,-4.4.3 Testing.-Testing is described Ln the Birst Article and Quality Conformance Inspection tables. 4.4.4 Inspectiori Equipment .-The inspection equipmen

27、t re- quired to perform the examinations and tests prescribed in this specification is identified, either directly or by reference, in the “Paragraph Reference/Inspection Method“ column of the First Article or Quality Conformance Inspection tables herein. The contractor shall submit inspection equip

28、ment designs to the Government for approval in accordance with the terms of the contract. See Section 6 of MIL-A-48078 and 6.2 herein. 4.5 Test Methods and Procedures 4.5.1 Determination of Binder-Lubricant Content of Tetryl.-The binder-lubricant content of the tetryl shall. be determined for each b

29、atch or blend of batches at the time of loading. A sample of twenty (20) grams shall be selected and tested as specified in 4.5.1.1. If the binder-lubricant content is in excess of the percentage specified, the lot of tetryl shall be rejected and all detonators loaded with questionable tetryl shall

30、be rejected. 4.5.1.1 An accurately weighed portion of five (5) grams shall be transferred to a tared medium porosity sintered glass crucible. The sample shall be extracted with four 10 milli- liter (mi.) portions of acetone, maintaining each portion in contact with the residue for approximately five

31、 (5) minutes before applying suction. Any lumps which may persist shall be broken up and the sides of the crucible washed down with each 10 ml. portion of acetone to insure complete removal of the tetryl. The residue shall be aspirated until the odor of ace- tone is no longer detectable. The crucibl

32、e and contents shall be placed in a drying oven at 95 degrees Centigrade plus or minus 5 degrees C. for 1/2 hour, cooled in a desiccator and weighed. The above extraction shall be repeated, drying and weighing with individual 10 ml portions of acetone until the loss in weight on subsequent extractio

33、ns totals less than 0.005 gram. The percent of binder-lubricant content of tetryl shall be calculated as follows: Percent total binder-lubricant = (100) W A = Weight of crucible and sample before extraction B = Weight of crucible and sample after extraction W = Weight of the sample 18 Provided by IH

34、SNot for ResaleNo reproduction or networking permitted without license from IHS-,-,-4,5.2.1 The moisture content of the lead azide shall be determined in accordance with MIL-STD-650, Method 101.5 except, use a two gram sample and cover the dish with a sheet of poly- tetrafluoroethylene. 4.5.3 Moistu

35、re Content of Primer Mixture,-The moisture content of the primer mixture shall be determined for each batch or blend of batches at the time of loading. shall be selected and tested in 4.5.3.1. If the moisture con- tent is in excess of the percentage specified in 3.4, the batch or blend of batches of

36、 primer mixture shall be rejected and all detonators loaded with the questionable primer mixture shall be rejected. sample shall be dried to constant weight in an oven, maintained at 60 degrees C. plus or minus 5 degrees C., or in a desiccator, containing calcium chloride. The percent moisture of th

37、e primer mixiare shall be calculated as follows: A sample of 3 grams 4.5.3.1 An accurately weighed 0.7 gram portion of the Percent moisture = e (100) W A = Weight of sample before drying B = Weight of sample after drying W = Weight of sample 4.5.4 Composition of Primer Mixture.-The composition of A

38、sample of 4 grams shall the primer mixture shall be determined for each batch OP blend of batches a! the time of loading. be selected and tested as specified in 4.5.4.1, 4.5.4.2, 4.5.4.3 and 4*5.4.4. If the composition of the primer mixture fails to conform to the requirements specified on the appli

39、- cable drawing, the batch or blend of batches of prhner mtxture shall be rejected and all detonators 1oade-d with the questton- able primer mixture shall be rejected. Potassium Chlorate-.-Approximately 1 gram of the primer mixture shall be accurately weighed and transferred to a tared ignited filte

40、ring crucible of approximately i5 ml, capa- city. Three ml. of lead azide-saturated distilled water shall 4.5.4.1 Provided by IHSNot for ResaleNo reproduction or networking permitted without license from IHS-,-,-MIL-D-462LSB 13 M 3393906 0330063 2 . - MIL-D-46219B (PA) be added at a temperature of 2

41、5 degrees C. plus or minus 2 de- grees C., agitated for exactly l minute, and if necessary, any lumps shall be broken up with a glass rod, taking care not to disturb the asbestos mat. Suction shall be applied. This pro- cedure shall be repeated five times, making a total of six ml. extractions. The

42、sample shall be rinsed in the filtering crucible with a few ml. of alcohol and ether; dried for approxi- mately 15 minutes at 95 degrees C. plus or minus 2 degrees C., cooled in a desiccator, and weighed. The percent of potassium chlorate should be calculated as follows: Percent chlorate = A-B - (10

43、0) W A = Weight of crucible and sample before extraction B = Weight of crucible and sample after extraction W = Weight of sample 4.5.4.2 Lead Azide.-The residue remaining from the potassium chlorate shall be extracted with 5 ml. portions of saturated ammonium acetate solution at about 25 degrees C.

44、(hot saturated ammonium acetate solution must not be used as it dissolves antimony sulfide to some extent) each portion being agitated for about 30 seconds, until the washings no longer give a yellow precipitate with a few drops of potassium dichromate solution. The use of more than 60 ml. of ammoni

45、um acetate solution should be avoided. The residue shall be washed with distilled water, rinsed with a few ml. of alcohol and ether, dried for approximately 15 minutes at 95 degrees C. plus or minus 5 degrees C., cooled in a desiccator and weighed. The percent of lead azide should be calculated as f

46、ollows : Percent lead azide = A-B (100) W A = Weight of resuidue before extraction B = Weight of residue after extraction W = Weight of sample 4.5.4.3 Antimony Sulfide.-The residue remaining from the lead azide determination shall be extracted with concentrated hydrochloric acid until free from anti

47、mony sulf2de this ex- traction can be made without removing the sample from the filtering crucible and thus running the risk of disturbing the asbestos mat). Suction shall be applied and most of the anti- mony sulfide extracted with cool concentrated hydrochloric acid, then rinsed thoroughly with ho

48、t concentrated hydrochloric acid. The crucible and residue shall be rinsed thoroughly, ignited to remove separated sulfur and organic matter, cooled in a desic- cator and weighed, The percent of antimony sulfide shall be calculated as follows: 20 Provided by IHSNot for ResaleNo reproduction or networking permitted without license from IHS-,-,-Provided by IHSNot for ResaleNo reproduction or networking permitted without license from IHS-