1、MIL-D-527LhA 38 77777Oh OL8L2L4 7 W MIG*52916A (ME) 7 December 1989 SUPERCEDING MIGD-52916 (ME) 29 November 1976 MIrnARY SPECIFICATION This specification is appmved for use within the USA Belvoir eseawh! ikveopnent and Engineering center, Department of the Army, and is available for use by all Depar
2、tments and Agencies of the Department of Defense. 1. soom 1.1 Scope. Ihis specification covers a cmuwxcial, tnick-mounted, bitumhms distributor. 2.1 GaverrrmentdocUmentC. 2.1.1 mec ifications, standardc, and handbooks. ?he follahg specifications, stardam%, and handbook form a part of this document t
3、o the extent specified herein. Unless othemise specified, the issues of these documentS are those listed in the issue of the Department of Defense Index of specifications and Standards (DODISS) and cupplement thereto, cited in the solicitation (see 6.2). Beneficial Cammentc (recammendations, additio
4、ns, deletions) and any pertinent data wiuch may be of use in impfovhg this document should be addressed to: USA Belvoir Research, Development, and Engheerhg Center, ATITJ: Fort Belvoir, VA 22060-5606 by ushg the self-addressed Standardi zation Document Inrpravement Proposal (DD Form 1426) awing at t
5、he end of this document or by letter. STRJ3E-“SE, AMSC N/A FSC 3895 A DISTRIEUTION STA- A. Approved for public release; distribution is unlimited. Provided by IHSNot for ResaleNo reproduction or networking permitted without license from IHS-,-,-W-F-800 MIbV-173 MILrP-514 MIPI-631 MILrF.704 MIL-D-771
6、 MIM-1283 MIL-S-8660 MIM-13486 MIGI-15126 MIM-24066 MIM-2 4 O 66/2 MIGB-4343 6 MIL-B-4343 6/1 MIM-46168 MILr8313 3 MIGKTARY MIGSTD-129 Miir-130 MIGSID-209 MIL-SII3810 MIL-STD-838 MIGSIID-889 MIGSID-1474 MIGSID-1791 MS21322 MS21333 MS21334 MS27142 - mel Oil, Diesel. - Varnish, Moisture and Fungue Res
7、istant. - Plates, Identification, Instruction and Marking, Blank. - Inculation, Electrical, synthetic-Resin Ccqosition, - mtment and Painting of Materiel. - Distributor, Bikmwi and Water, Packaghg of. - Can, Gasoline, Military, 5-Gallon. - Silicone Compamd, NATO code Number S-736. - Cable, Special p
8、urPose, Electrid: ImenCion, Heavy Duty single Conductor and Mul.ticondu General Specification - clip, Salid, Spring Tencion. - Band Markers, Blank, General Specification For. - Band Markers, Blank: - cbating, Aliphatic, polyurethane, chemical went - Turbine Fuel, Aviation, For. Single Crimp Style Ba
9、nd. Resistant. Type, -8. - Markhg for Shipent and Storage. - Identification Marking of US Military mroperSr. - Slinging and Tiedown Pravisions for Lifting and Tying - fubrication of Military Equiprent. - Disshdlar Eihetals. - Noise Wts for Amry Materiel. - Decigning for Intemal Aerial Delivery in Fi
10、xed Wing - clamp, miuminum, Plain and cushioned. - canp, *steel, Plain and Cushiomd. - clamp, WDcubie, Cable or “ube, steel, Plain and CUShiOned. - Cbmectmr, Plug, Electrical: and 16 A.W.G., Waterproof. Dawn Military Equipwmt. - WhmtiL Tect -th Pin, Electrical Co-r: No. 12, 14 and 16 A.W.G. - Connec
11、tor, Receptacle, Electrical - Pin Contact, No. 12, 14 and 16 A.W.G., Waterproof. -Reflector, Indicating, Clearance. - iiight, MarW, Clearance - Sewice - Light, Marker, Clearance - Blackout, 24 Volt. - Stop Gght - Taillight, Vehicular - 24 Volt, Blackout - Brack;et Ascembly, Liquid Container, Five Ga
12、llon. - Lampholder, Ut, Marker, Cl-. Tail, Blackout Stop. - Guide for the Selection of Lubricants, Functional i., precewatives anci Specialty pro dud for use in Grwind EQ.1 Tank clacfe, The gage shall be 3.5 SImx. Steps shall be pmided on both sides of the distributor for aL WlW DIESEL nie bumer sha
13、ll be use for heating the nie bumer shall have a fuel-tank capacity of prcnrisions shall be made for carrying the burner on the distributor. tem. 3.10 Srah cvs The spraying system shall include a pitive- pmp having a capacity of not less than 375 displacement, rotary-type bitumhmu gallons (1420 L) p
14、er minute. meant to prevent damage to the linec when the diccharge is closed. drive-shaft coupling shall be secund with a conmction that wiii protect against damage to the pwrp or trannii ssion. dial-type punp meter which readc in gallons per mhute. The bitminous pmp, in conjunction with the Pi0 hya
15、irostatic transnu ssion (see 3.8), shall pmvide bitumen to the spray bar that will proctuce application rates from 0.1 gal/- yd (.38 y.84 sq m) to not less than 1.0 gal/sq yd (3.78 y.84 sq m) through the 24- foot (7.32 m) spraybar. The actual rate of application shall be within 10 percent of the int
16、ended rate. nie spraybar shall be of the full circulating type and shall consist of a center section approximately 8 feet in length plus tumUp type extension ends. Each spray nozzle shall be capable of independent operation or sirmiltaneouc operation with all nozzles. pravided in the truck cab and a
17、t the rear operatoras platform to (a) tUni bitumen flaw from the spraybar on or off, (b) shift spraybar laterally, and (c) vertically raise or turn the spraybar as applicable. labeled according to function (Em FL(3w, SPRAY BAR posma) and to indicate the fuxtional recult of control mavementC (ON, OFF
18、, RAISE, WER, LEFT, RIGHT). nie pump shall be equipped with a bypass or other nie pump nie pump system shall be pmvided with a Remote type controls shall be nie controls shall be 7 Provided by IHSNot for ResaleNo reproduction or networking permitted without license from IHS-,-,-. Valve contmls shall
19、 be provided with doube-ened amawc shming the direction of oprations an labeled at each end to indicate the fundiona dt (apen and close) . Distxi31lmm havw the kumtp featme chal1 be pmvided with mechanical l1ia1s to vrticaily adjust spray height when desired. Spraybar extensions that allm spray- to
20、24 feet (7,32 m) in width be fabricated frcan poly vinyl chloride (WC) cushioned clamps, loan, .t.hinwall conduit and Cbfing and other lwchanl cal and heat damage. Wiring shall ke fast=ened to the frame at htewals not ta exed inCiUdes a rqull.emerrt for a Qmlified FWdUcts List (QPL) , the lubricant
21、supplied shall be fm a smme that is listed on the applicable apL. 3.22 Electmrmmtic interference. The electromgnetic interference emission dmra-istics of the distrilaritor shall confom to the requirefnents of SAE J551. 3.22.1 Lubricants. %he pxaceum for the selection of lubricants shall be in 3.23 C
22、econtaminath a- tus, mrtable (i“), Ml3. The W? mounting bracket (MS53052-l) shall be installed in a mannei: which shall not interfere with the nomial aperation of the dtace order, the contractor is responsible for the perfonname of all inspection requlremen ts (examhations and tests) as specified he
23、rein. othmise specified in the contract or purchase order, the contractor may use his ck or any other facilities suitable for the perfonnance of the inspection Ekcept as l Provided by IHSNot for ResaleNo reproduction or networking permitted without license from IHS-,-,-MIL-D-5273bA 38 m 777770b 0383
24、230 5 = . MIGD-52916A (ME) requirementC cpecified herein, unless disapproved by the Gaverment. Gaverrmient reserves the right to perform any of the inspections set forth in the specification where such hspctions are descamuia tion, %e distxibutor shall be examined the follacIirig defects: $hior 101,
25、 102 . 103 t 104 105 o 106 107 108 a 109 . 110. 111. 112 . 113 114 115 116 117 118 219 a 121 b 122 123. 124 125 126 127 . 128 a 129 o 130 131. 132 4 133 ., 134, 135. ,120 b 136 . 137 138 139 c 140, 141. 142 0 143 144 iI DimenCionc not as specified (see 3.1) . Parts or components missing, damaged, or
26、 do not: undion (see 3.1). Assably :uKxnrq?lete or incorrect (see 3.1) Materials not as specified (see 3.3). Mater;ial deterioration prevention and antml not as specified (see Dissimilar metals not as specified (see 3.3.1.1) Identification of materials and finishes not as specified (see 3.3.1.2). Ud
27、, rebuilt or remanufactured cciponentc, pieces, or parts hrated in the dislxihtor (see 3.3.2). Tank not as specified (see 3.4). Tank gage not as specified (3.4.1). Steps not as specified (see 3.5). etors platfom not as specified (see 3.6) . Guardrails not as specified (see 3.6.1). Fenderc not as cpe
28、cified (see 3.7). Hydmstatic transnu scion not as specified (see 3.8). eating system not as specified (see 3.9). le burner not as specified (see 3.9.1), Spraying systm not as specifed (see 3 10) . Attachments not as specified (see 3.11) . Special. tools not as specified (see 3.12). Mahtenance charac
29、teristics nOt as specified (see 3.13) . Distrhutmr mounting not as CpeCiLied (see 3.14) . Transportability not as specified (see 3.15) . Tiedawn provisions not as specified (3.15.1). S1irkgi.q pwisions nck as specified (3 . 15.2) . Ah lxansportability not met (3.15.3). not met (3.15.4). not met (3.1
30、5.5). Rail transportability requiremerrtc Higtiway transportabiiity zquhamb Lifting and tiedown instruction plates not as specified (cee 3.16). Safety pmvSions not as cpecified (see 3.19) El-ieaJ- system not as specified (see 3.20). Wiring n0t as specified (e 3,20.1). Lighting not as specified (see
31、3.20.2). Hazard warning operathg unt not as specified (see 3.20.3). Lubrimtion not as specified (see 3-21). lubricants not as specified (see 3.21.1). EleCtr0anagnet;ic interfereme not as specified (see 3.22) Decontaminating apparatus, portable (W) not as !specified (see 3.23). Treatment and painting
32、 not as specified (see 3.24). rmam=e. Tect the diCtri.bWorls ability to prfonn the functions listed in 3.17 (except itan f) . Also, adjust the spraybar laterally and vertically (or tumup) using the contmls prwided. fundion, or malfunction of any control shall be cause for rejection. 4.5.2.2 DiING 5.
33、1 Precewation. Presenmtion shall be level A, B, or C as specified (see 6.2). 5.1.1 -vel A and B. Each amplete distributor shall be precewed in accordance with the applicable level A or B nqrkments of MIGIF771. 5.1.2 We1 C. nie critical surfaces required for fit or function shall be A guide shall be
34、furnished Mating the precewation materials to be detail, and any other servicing required prior to placing the Packhq shall be level A, B, or C as specified (see 6.2). pmte!cted by preservation coatings, volatile corrosion inhibitors or dessicated packs. remaved, distributor in operation. 5.2 Packin
35、g. 5.2.1 %vel A and B. Each amplete distributor, precerved as specified in 5.1, shall be packed in accordance with the applicable level A or B recphments of MGIF771. 5.2.2 -vel C. Each amplete distributor shall be suitably packed for retail distribution directl y to a using xistamer and in a manner
36、to assure carrier acaeptam=e and safe delivery to the destination at lawect ratings in ccanpliance with carrier rules and regulations applicable to the mode of trancportation. * 5.3 Markiriq. in addition to any special markimj specified in the contract or purchace order (see 6.2), marking shall be i
37、n accordam=e with MIGSTE129. (This section contains information of a general or explanatory nature that may be helpful, but is not niariaatory.) 6.1 Intended use. ?he truck-ted distributor is intended for distributing liquid bitumen for road and abfield construction. 21 Provided by IHSNot for Resale
38、No reproduction or networking permitted without license from IHS-,-,-6.2 Acaui sition readnmp ts. Acguisitiori documents shdd specify the f allawing : a, Title, mnnber, and date of this specification. b. Issue of DODISC to be cited in the solicitation, and if required, the specific issue of individu
39、al doczmientC referenced (see 2.1.1 and 2.2). c. Mhem a first article is mt requhd (see 3.2), d, Th? frame required for sutmss ion of first article model (see 3,2). e, When specified tools are requhxl for aperation and maintenance (see fe Type of chassis to be furnished (see 3.14). 3J2) g, when dist
40、ributor is tm be furnished UIXIDWIM (Cee 3.14). h. Color required ather than specified (see 3.24). i, When Ovemxithg with ca-muflaige pattern is required (see 3.24) . 5. When camcruflage pattern data iS requhed (see 3.24.1 ad 6.4). k. Quanti* of Gavenrment-fumished pmprty (see 3.26). 1. when specifi
41、ed, welding process used in fabrication of pump unit (see m. Wels of presemation and packitig required (see 5,l and 5.2). n, my special marking (see 5.3). 328.2) o. When transportability report is required (see 6.6)- . The following data -ts ts List (DD Fonn must: be listed, as applicable, on the mt
42、ract Data 1423) when this specification is amlied on a cantract, in order to &tain the &ta, except whem DOD FAR supplement 27,475-1 exempts the requbmmt for a DD 6.2,1 Consideration of data mmkremnt# Fon# 1423, a. 3.24.1 DI-MISC-80192 ma Fhotograph prints me above DIDS were those cleard as of the da
43、te of this specification. Ihe current iscue of DOD 5010.12-L, Acquisition MaMgment: systenis an Data mts cantmi List (AMSDL), ITRIst be tzurrent, cleared DIDS are cited on the Di3 Form 1423. to SUZS that osily 22 I J Provided by IHSNot for ResaleNo reproduction or networking permitted without licens
44、e from IHS-,-,-MIL-D-527LbA 38 M 7797706 OLL23b b M 6.3 Fht article. When a first article inspection is required, the itm(s) should be a pmpruduction model. ?he first article should consist of one or mre units. nie contracting officer should include specific instruCtions in acquisition documentC reg
45、arding arrangemnts for examinations, tests and appd of the first article test results and dipition of the first articles. Invitation for bids should provide that the Govenmient recewec the right to waive the reqUirement for samples for first article inspection to thcse bidders offering a pmduct whic
46、h has been prwriaucly acquired or tested by the Govemment, anci that bidders offering such products, who wish to rely on such produdion or test, nnict furnish evidence with the bid that prior Gavenmient approval is presently appropriate for the pending contract. submit altemate bids unless specifica
47、lly requested to do so in the solicitation. Bidders should not 6.4 Government-furnished zwerlzy . nie contracthg officer should arrange to fumish the properS listed in 3.26. 6.5 LubricantC. MIGS“D-838 prescribes the policy for using specification- type produds whexever possible and provides specific
48、 xquhenmts for potential use of non-standard proprietary pmducts. MIGHDBK-113. authorized by the US mry eivoir Recearch, kvelopnent and n-igneering center for pund &pent systems must be mstricted to those listed under MIGSTD-838 is hplaented by nie contracting officer should note that unless otherwi
49、se (ATIN: MIGHDBK-113, chapter 2. STRBE-VF), Fort Belvoir, VA 22026-5606, lubricants, fluids, and 6.6 TEIIEDO rtabilitv report. When specified (see 6.2), the contracting officer should arrange for the contractor to furnish a transportability report in accoraanCe with AR-70-47 and S.O.P. 70-38 for the distributom, 95 days prior to delivery of the first article distributor. 6.7 AOL certification. This specif
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