ARMY MIL-DTL-53039 E-2013 COATING ALIPHATIC POLYURETHANE SINGLE COMPONENT CHEMICAL AGENT RESISTANT.pdf

1、 MIL-DTL-53039E 16 May 2013 SUPERSEDING MIL-DTL-53039D 24 January 2011 DETAIL SPECIFICATION COATING, ALIPHATIC POLYURETHANE, SINGLE COMPONENT, CHEMICAL AGENT RESISTANT This specification is approved for use by all Departments and Agencies of the Department of Defense. 1. SCOPE 1.1 Scope. This specif

2、ication covers single component, polymeric flattened, chemical agent resistant, aliphatic polyurethane coating for use as a finish coat on military tactical equipment, which includes ground, aviation and related support assets. Other than where noted, the materials are free of volatile organic hazar

3、dous air pollutants (VOHAP-free), free of inorganic hazardous air pollutants (HAPs) other than cobalt and non-hexavalent chromium. The coating is lead, cadmium, cadmium compounds and hexavalent chromium free. 1.2 Classification. Coating type and color will be as specified below. 1.2.1 Types. The coa

4、tings will be furnished in the following types as specified (see 6.2). Whenever one of the following coating types is not cited in a relevant contractual document, select type III, type IV, type V, type VI, or type IX for general painting or type VIII when field touch-up is required. Other than type

5、 VIII aerosols, which may contain VOHAPs for application, these coating types are VOHAP-free, contain polymeric flattening agents and have low volatile organic compound (VOC) content. Type III - A maximum VOC content of 180 grams/liter (g/l) (1.5 pounds/gallon (lbs/gal) as packaged and VOHAP-free. T

6、ype IV - A maximum VOC content of 120 g/l (1.0 lbs/gal) as packaged and VOHAP-free. Type V - A maximum VOC content of 60 g/l (0.50 lbs/gal) as packaged and VOHAP-free. Type VI - A maximum VOC content of 0 g/l (0 lbs/gal) as packaged and VOHAP-free. AMSC N/A FSC 8010 AMSC N/A FSC 8010 INCH-POUND Comm

7、ents, suggestions, or questions on this document should be addressed to: Director, U.S. Army Research Laboratory, Weapons and Materials Research Directorate, Materials Manufacturing Technology Branch, Specifications and Standards Office, ATTN: RDRL-WMM-D, Aberdeen Proving Ground, MD 21005-5069 or em

8、ailed to richard.j.squillacioti.civmail.mil. Since contact information can change, you may want to verify the currency of this address information using the ASSIST Online database at https:/assist.dla.mil/ . Provided by IHSNot for ResaleNo reproduction or networking permitted without license from IH

9、S-,-,-MIL-DTL-53039E 2 Type VIII - Self contained portable kits to include but not limited to, brush, roller, aerosol and cartridge application. A maximum VOC content of 180 g/l (1.5 lbs/gal) as packaged and VOHAP-free, with the exception of aerosols, which shall have a maximum VOC content of 420 g/

10、l (3.5 lbs/gal) as packaged with or without VOHAPs. (Note: Products previously qualified to type VII under previous versions of this specification will be included in the type VIII classification). Type IX - A maximum VOC content of 420 g/l (3.5 lbs/gal) as packaged and VOHAP-free. 1.2.2 Color. The

11、coating colors will be one of the following FED-STD-595 colors as specified (see 6.2). Where Aircraft Black, 37038, is specified for use, Black, 37030 is authorized to be used in its place. Aircraft Black, 37038 Brown 383, 30051 IRR Foliage Green 504, 34160 Aircraft Gray, 36300 Dark Green, 34082 Med

12、ium Gray, 36375 Aircraft Green, 34031 Dark Sandstone, 33510 Olive Drab, 34088 Aircraft Insignia Blue, 35044 Earth Yellow, 33245 Sand, 33303 Aircraft Red, 31136 Field Drab, 33105 Tan 686A, 33446 Aircraft White, 37875 Green 383, 34094 Tan, 33531 Aircraft Yellow, 33538 Green 808, 34102 Woodland Desert

13、Sage, 34201 Black, 37030 Interior Aircraft Black, 37031 Weapons Safety Red, 38905 Blue Gray, 35237 Interior Aircraft Gray, 36231 The Armys primary camouflage colors are Aircraft Gray, 36300, Aircraft Green, 34031, Black, 37030, Brown 383, 30051, Green 383, 34094, Green 808, 34102, IRR Foliage Green

14、504, 34160, Tan 686A, 33446 and Woodland Desert Sage, 34201. 1.3 Part or Identifying Number (PIN). Use the following example to create the PINs to be used for coatings acquired to this specification: M53039 - XX - XXX - XXXXX Specification Coating type designator Container size designator Color desi

15、gnator Identifier Type III = 03 1 pint = 01P FED-STD-595 Type IV = 04 1 quart = 01Q color chip number Type V = 05 1 gallon = 01G Type VI = 06 1 Aerosol container = 01A Type VIII=08 1 Brush container = 01B Type IX=09 1 Roller container = 01R 1 Cartridge = 01C 1 Touch-up kit = 01T 2. APPLICABLE DOCUME

16、NTS 2.1 General. The documents listed in this section are specified in sections 3, 4, or 5 of this specification. This section does not include documents cited in other sections of this specification or recommended for additional information or as examples. While every effort has been made to ensure

17、 the completeness of this list, document users are cautioned that they must meet all Provided by IHSNot for ResaleNo reproduction or networking permitted without license from IHS-,-,-MIL-DTL-53039E 3 specified requirements of documents cited in sections 3, 4, or 5 of this specification, whether or n

18、ot they are listed. 2.2 Government documents. 2.2.1 Specifications, standards, and handbooks. The following specifications, standards, and handbooks form a part of this document to the extent specified herein. Unless otherwise specified, the issues of these documents are those cited in the solicitat

19、ion or contract. FEDERAL SPECIFICATIONS TT-B-1325 - Beads (Glass Spheres) Retro-Reflective. FEDERAL STANDARDS FED-STD-313 - Material Safety Data, Transportation Data, and Disposal Data for Hazardous Materials Furnished to Government Activities. FED-STD-595 - Colors Used in Government Procurement. FE

20、D-STD-595/Color - 30051, 31136, 33105, 33245, 33303, 33446, 33510, 33531, Chip Numbers 33538, 34031, 34082, 34088, 34094, 34102, 34160, 34201, 35044, 35237, 36231, 36300, 36375, 37030, 37031, 37038, 37875, 38905. All colors are flat or lusterless. DEPARTMENT OF DEFENSE SPECIFICATIONS MIL-DTL-12468 -

21、 Decontaminating Agent, STB. MIL-PRF-23377 - Primer Coatings: Epoxy, High-Solids. MIL-DTL-53022 - Primer, Epoxy Coating, Corrosion Inhibiting Lead And Chromate Free. MIL-DTL-53030 - Primer Coating, Epoxy, Water Based, Lead And Chromate Free. MIL-PRF-85582 - Primer Coatings: Epoxy, Waterborne. (Copie

22、s of these documents are available online at https:/assist.dla.mil/quicksearch or from the Standardization Document Order Desk, 700 Robbins Avenue, Building 4D, Philadelphia, PA 19111-5094.) 2.2.2 Other Government documents, drawings, and publications. The following other Government documents, drawi

23、ngs, and publications form a part of this document to the extent specified herein. Unless otherwise specified, the issues of these documents are those cited in the solicitation or contract. UNITED STATES ENVIRONMENTAL PROTECTION AGENCY (EPA) EPA Method 311 - HAPS in Paints carbazole dioxazine violet

24、, iron oxides, light stable organic yellow and orange, zinc/magnesium ferrite or other mixed metal oxides. Green 808, 34102 Complex inorganic acid insoluble green pigment (Non-Cobalt), chromium oxide, titanium dioxide, light stable organic yellow or orange, carbazole dioxazine violet, iron oxides, z

25、inc/magnesium ferrite or other mixed oxides. Field Drab, 33105 Brown 383, 30051 Earth Yellow, 33245 Sand, 33303 Tan 686A, 33446 Tan, 33531 Woodland Desert Sage, 34201 Dark Sandstone, 33510 Chromium oxide, titanium dioxide, carbon black, carbazole dioxazine violet, iron oxides, zinc/magnesium ferrite

26、 or other mixed metal oxides. Provided by IHSNot for ResaleNo reproduction or networking permitted without license from IHS-,-,-MIL-DTL-53039E 10 TABLE VI. Pigmentation - Continued. Color Pigment Aircraft Green, 34031 Olive Drab, 34088 Iron oxides, carbon black, zinc/magnesium ferrites, titanium dio

27、xide, chromium oxide or other mixed metal oxides. Black, 37030 Aircraft Black, 37038 Interior Aircraft Black, 37031 Carbon black, iron oxides. Aircraft White, 37875 Titanium dioxide. Aircraft Red, 31136 Weapons Safety Red, 38905 Titanium dioxide, light stable organic red. Aircraft Gray, 36300 Interi

28、or Aircraft Gray, 36231 Blue Gray, 35237 Medium Gray, 36375 Titanium dioxide, carbon black, iron oxides. Aircraft Insignia Blue, 35044 Copper phthalocyanine blue, carbon or lampblack, black iron oxide, titanium dioxide. Aircraft Yellow, 33538 Light stable organic yellow and orange, titanium dioxide,

29、 mixed metal oxides Note: Chromium oxides exclude the use of hexavalent chromium. Copper phthalocyanine blue does not contain cyanide compounds. 3.5 Quantitative requirements. The coating shall conform to the quantitative requirements of table VII when tested as specified in 4.6. 3.5.1 Specific quan

30、titative requirements. Each color shall conform to its specific requirement in table VIII when tested as specified in 4.6.1.1. Total solids, pigment solids and vehicle solids are calculated as percent by weight. Extender pigment is the percent by weight of total pigment. TABLE VII. Coating requireme

31、nts. Characteristic Min. Max. Pigment, hexavalent chromium, cadmium, cadmium compounds Absent Inorganic HAP compounds, other than cobalt and chromium Absent VOHAP compounds, except for type VIII aerosols Absent Lead content, percent of total solids .05 Viscosity (Krebs-Stormer, K.U.) 55 80 Hiding po

32、wer (contrast ratio) Aircraft Red, 31136 .94 - Weapons Safety Red, 38905 .94 - Aircraft White, 37875 .92 - Other colors .98 - Drying time Set to touch, minutes 5 30 Dry hard, hours - 3 Dry through, hours - 4 Provided by IHSNot for ResaleNo reproduction or networking permitted without license from IH

33、S-,-,-MIL-DTL-53039E 11 TABLE VII. Coating requirements - Continued. Characteristic Min. Max. Specular gloss for Dark Sandstone, 33510 and Sand, 33303, Earth Yellow, 33245, Tan 686A, 33446 and Tan, 33531 60 degree - 1.6 85 degree - 4.0 Specular gloss for primary camouflage colors, including IRR Foli

34、age Green, 34160 and Aircraft Black, 37038, unless otherwise cited 60 degree - 1.0 85 degree - 3.5 Specular gloss for Woodland Desert Sage, 34201 60 degree - 1.8 85 degree - 4.0 Specular gloss for Aircraft Green, 34031 and Interior Aircraft Black, 37031 60 degree - 0.6 85 degree - 1.2 Specular gloss

35、 for other colors 60 degree - 3.0 85 degree - 8.0 3.6 Qualitative requirements. 3.6.1 Condition in container. When tested as specified in 4.6.14, the coating shall be free from grit, seeds, skins, abnormal thickening or livering in a freshly opened container and shall show no more pigment settling o

36、r caking than can be easily and completely reincorporated to a smooth homogeneous state. 3.6.2 Storage stability. 3.6.2.1 Accelerated storage stability. After testing as in 4.6.15.1, the coating shall meet all the requirements of the specification and have a maximum viscosity of 90 KU. There shall b

37、e no curdling or hard dry caking and any sedimentation shall easily mix back into a smooth homogeneous state. 3.6.2.2 Full container storage stability. The liquid coating, stored in the full quart can or submitted touch up kit, shall show no skinning, livering, curdling, hard dry caking nor tough gu

38、mmy sediment when tested as specified in 4.6.15.2. It shall remix readily to a smooth homogeneous state, shall have a maximum viscosity of 90 KU, and shall meet all other requirements of this specification. Provided by IHSNot for ResaleNo reproduction or networking permitted without license from IHS

39、-,-,-MIL-DTL-53039E 12 TABLE VIII. Specific quantitative requirements. Color Percent Total Weight Solids (Min.) Percent Vehicle Solids of Paint (Min.) Percent Total Pigment of Paint (Min.) Percent Flattening Agents of Total Pigment (Max.) Dark Green, 34082 55 17 28 60 Green 383, 34094 55 17 28 60 Gr

40、een 808, 34102 55 17 28 60 IRR Foliage Green 504, 34160 55 17 28 60 Brown 383, 30051 55 17 25 70 Tan 686A, 33446 55 17 26 70 Woodland Desert Sage, 34201 55 17 26 70 Black, 37030 48 17 20 75 Aircraft Green, 34031 55 17 28 70 Sand, 33303 55 17 26 70 Field Drab, 33105 55 17 28 70 Olive Drab, 34088 55 1

41、7 28 70 Dark Sandstone, 33510 55 17 28 70 Aircraft White, 37875 55 17 28 70 Aircraft Red, 31136 55 17 28 70 Weapons Safety Red, 38905 55 17 28 70 Aircraft Black, 37038 48 17 20 85 Aircraft Gray, 36300 55 17 28 70 Aircraft Insignia Blue, 35044 55 17 28 70 Interior Aircraft Gray, 36231 55 17 28 70 Int

42、erior Aircraft Black, 37031 55 17 28 70 1/ Earth Yellow, 33245 55 17 29 67 1/ 19-20 percent of total pigment are glass beads. 3.6.3 Spraying properties. When tested as specified in 4.6.16, the coating shall spray satisfactorily in all respects and shall show no running, sagging, or streaking. The co

43、ating shall not spray dry and the dried film shall show no dusting, mottling or color separation. Furthermore, the dry film shall present a smooth lusterless flat finish, free from voids, seediness or pinholes or any film defects that may undermine the performance of the Chemical Agent Resistant Coa

44、ting (CARC) system. Texturing or surface roughness is permitted for Aircraft Green, 34031 provided all performance requirements of the specification are met. Provided by IHSNot for ResaleNo reproduction or networking permitted without license from IHS-,-,-MIL-DTL-53039E 13 3.6.4 Brushing properties. When tested as specified in 4.6.17, the coating shall