ARMY MIL-HDBK-775-1996 DEPARTMENT OF DEFENSE HANDBOOK nFOAM-IN-PLACE PACKAGING PROCEDURES FOR《贴体泡沫包装的程序》.pdf

1、NOTE: MIL-STD-1191 has been redesignded RS 8 handbook, and is to be used far guidance purposes only. This documen! is no longer to be clted 8s a requirement. For idmn!jtr8tk expediency, the only physical change from MIL-SfD-1191 Is this cover page. However, this document is no longer to be cited as

2、a requirement. If cied as a requirement, contractors may disregard the requirements of this document and interpret its contents only as guidance. NOT MEASUREMENT I SENSITWE I M IL-HDBK-775 19 SUPERSEDING MIL-STD-11 QI 31 December 1989 DEPARTMENT OF DEFENSE HANDBOOK FOAM-i N-PLACE PACKAGING, PROCEDUR

3、ES FOR This handbook is tor guidance oniy. Do riot cite lhts drnunierit as a iequiieiiieiit. AIVlSC NIA Provided by IHSNot for ResaleNo reproduction or networking permitted without license from IHS-,-,-MIL-HDBK-775 9977970 0255330 734 MIL-STD-1191 FOREWORD 1. Ths military standard is approved for us

4、e by all Departments and Agencies of the Department of Defense. 2- Beneficial comments (recommendations, additions, dele- tiona) and any pertinent data which may be of use in improving this document should be addressed to: Director, U.S. Army Materiel Command Packaging, Storage, and Containerization

5、 Center, Am: SDST-TE-S, Tobyhanna, PA 18466-5097, by using the self- - addressed Standardization Document Improvement Proposal (DD Form 1426) appearing at the end of this document or by letter. 3, As indicated in the superrieseion data, the basic infor- mation provided in this document was presented

6、 previously in the form of a.iailitary specification. 6tructed here in the military standard format because a 6tandard defines requirements for management, design proce8ses8 proce- dures,“ etc. (see MIL-STD-962). On the other hand, a specifi- cation is “prepared specifically to support acquisition“

7、and “describe8 requirements for purchmamg materiel.“ (Sec MIL- STD-961). so provided along with additional, updated data and more detailed directions. That information is recon- n The military standard format is more appropriate and is ii Provided by IHSNot for ResaleNo reproduction or networking pe

8、rmitted without license from IHS-,-,-MIL-HDBK-775 9999970 0255333 670 MIL-sm-1191 CONTENTS PARAGRAPH 1. 1.1 1.2 1.3 2. 2.1 2.1.1 2.1.2 2.2 2.3 3. 4. 4.1 4.1.1 4.1.2 4.1.3 4.2 4.3 4.3.1 4.3.2 4.303 4.3.4 4.3.5 4.3.6 4.3.9 4.3.7.1 4.3.7.2 4.3.7.3 4.3.0 4.3.8.1 4.3.8.2 4.3.8.3 4.4 4.5 4.6 4.7 48 4.9 5.

9、 5.1 5.1.1 PAGE - SCOPE 1 Purpose 1 Application 1 Classification. 1 . APPLICABLEDOGUMENTS 2 Gavemment documents. . 2 Specf icatfona , standards, andhandbooks. 2 Other Government docummta. . 3 Non-Government publications 3 rer of prscedencc 4 . DEFfNITIH5 (Not Applicable). 5 GENERALWQDIREMENTS . 6 Wa

10、terial . 6 Foam cheaaicala. 6 Toxic and hazardou aateri.ala . 6 U8e of recycled polyurethane. . 7 Senasitive Item 7 Safety and health con8lderationn. . (occupational and environmental). 7 Purging di8pnsing haad 0 Pyroly.is 8 Corbustlbility. 8 Personal protective meauro, . a Firmt aid . 8 Vapor detec

11、tion 9 Decontamination 9 Clothing, -. 9 spills. 9 mty rum decontamination. 9 Waite management. . 10 Decontrinination warte . 10 Etmpty dntm reclamation. 10 Unit protection 10 Foam dispensing equipment . 10 Foaming condit ions. 10 Predetermination of foam thickness. 11 Determination of foam volume (q

12、uantities) 11 Utilization of restraining devices. 11 SOlV8ZhtS. . 10 DETAILED REQUIRENENTS 12 General 12 Technique I, eplit pack, standard . 12 iii Provided by IHSNot for ResaleNo reproduction or networking permitted without license from IHS-,-,-m 7993970 0255332 507 m .- . . .- - - . . MIL-HDBK-775

13、 . .*,- . . . i ; . . .- _ . ._ I_ . _. MIL-Sa)-1191 PARAGRAPH 5.1.1.1 * 5.1.2 s.1,2 1 5.1.3 5.1.3.1 5.1.4 5-1.4.1 s.1.s 5.1.6 5.1.6.1 5.1.7 5.1-7.1 5.1.7.2 5.1-7-3 5.1.7.4 5.1-8 5.1.8.1 5.2 5.2.1 5.2.2 5.2.3 5.2.4 5.2.5 5.2.6 5.2.7 5.2.8 5.2.9 5.3 5.4 5.4.1 5.5 5.5.1 5.5.2 Technique I procedure . .

14、 . . . . . 12 Technique II, split pack, alternate . . 13 Technique If procedure 13 Technique Iff, 8plit pack, inverted . . 14 Technique fil: procedure . . . . . . . 14 Technique IV, foam-in-bag . . . . . . . 15 Technique IV procedure 15 Technique V, special technique, . . . modified. , . . . . . . .

15、 . . . . . 16 Technique VI, foriasd comtriner. . . . . 16 Technique VI procedur. 16 Technique VII, cirnc.rp8uirted pack. . . . 17 Selection of applicable decrign procedure for teigue VI1 . . . . . 17 Technique VI1 procedure . , . . . . . . 17 Special marking for technique VI1 packs 20 Reusability of

16、 technique VI1 paCk8. . . 20 Technique VIf1, preformed molding . . . 21 ?eclmfqueVI3Iproce . . . . . . 23 Rigidformrr. . . . . . . . . . . 24 Flexible and memirigid foams. . . . . . 24 6. NOTESee 25 6.1 Iateaed use. . . . . . . . . . . . 25 6.2 rdering data . . . . . . . . . . . . 25 6.3 Sampling fo

17、r Group B Inspection . . . . 26 6.4 Opening and reurrlblllty informntion for technique Vff packo . . . . . . . 26 6.5 Foam-in-place training. . . . . . . . . 27 6.6 Subject term (ReyuPord) li8tlng. . - . 27 6.7 Changes from previous docuaisnt. . . . . 27 iv Provided by IHSNot for ResaleNo reproducti

18、on or networking permitted without license from IHS-,-,-FIGURES . 1. 2. 3. 4. 5. 6. 7. 8. 9. 10. Il. 12. 13. 14. APPEND f CES A. B. TABLES I. II. III. MiL-STD-1191 CONTENTS Design for flexible foam packs. . . . . . Design of 0.5 pound density aernirigid foam packs. . . . . . . . . . . . . . . Determ

19、ination of tubebag width for technique fV. . . . . . . . . . . . . . Split pack, standard. . . . . . . . . . . Split pack, alternate . . . . . . . . . . Split pack, inverted. . . . . . . . . . . Foam-in-bag . . . . . . . . . . . . . Foamed container. . . . . . . . . . . . . Encapsulated pack (design

20、 1). . . - . . . Encapsulated pack (design 2). . . . . . . Encapsulated pack (design 3). . . . . . . Encapsulated pack (design 4). . . . . . . Encapsulated pack, special marking locations . . . . . . . . . . . . . . . Preformed mold. . . . . . . . . . . . . . PAGE - 20 30 32 33 34 35 36 37 38 39 40

21、38 .I 42 43 Quality asurance provisions. . . . . . . 44 English-metric conversions. . . . . . . . 51 Tost requfred for the procedure and foam fornulation utilized. . . . . . . . . . 47 Standard Engligh-metric equivalents . . . 51 MIL-STD-1191 English-metric conversions . 52 V Provided by IHSNot for

22、ResaleNo reproduction or networking permitted without license from IHS-,-,- MIL-HDBK-775 9999970 0255334 38T MIL-STD-1191 1. SCOPE 1.1 Purpose. This standard provides the requirements and procedure8 (techniques) for packaging supplies using foam-in-place (FIP) materials. 1.2 Application. Any one of

23、the techniques classified below shall be employed when determined to be an effective packaging approach and when subsequently authorized, specified, or approved for use through the appropriate Government means. may be applied as an acquisition document accomplished accordingly by outside contractors

24、, within its specified term80 or it may be implemented irolely a8 a procedural document for aCCOmplfShiilent, as specified, by Government 8upply or eupport personnel. With the latter application, any augmentai or supportive data, if needed in special instances, mhall be supplied by the responsible p

25、ackaging specialist, p8ckaging engineer, or their equivalent using standard techniques and applicable reference materials (specifications, standards, packaging data nhsets, or mpecial packaging instructiona). Sermitive items, as described in paragraph-4.2, shall not bs packaged using FIP techniques

26、without employing special precautions a8 speclfie. As a standard, it 1.3 Clasfication. The procedures covered by this standard shall be of th e following techniques, as specified (see 6.2): Tachr;lque I Technique II Technique III Technique IV . Technique V Technique VI1 Technique Vfff achniw. VI Spl

27、it pack, standard Spllt pack, alternate Split pack, inverted Forni-in-brg Special technique, modified Foamed container Ebcaprrulated pack Preformed molding 1 Provided by IHSNot for ResaleNo reproduction or networking permitted without license from IHS-,-,- - NIL-HDBK-775 W 9999970 0255335 2Lb MIL-ST

28、D-1191 2. APPLICABLE DOCUMENTS 2.1 GOoernmtnt document8. 2.1.1 Specifications, standards, and handbooks. The following specificationa, tandards, and handbooks form a part of this docwnent to te extent apecifie herein. Unless otherwise specified, the issues of these documents are those listed in the

29、i8sue of the Department of Defen8e index of Specifcations and Standards (DODISS) aadsupplement thereto, cited in the solicitation (see 6.2). SPECIFICATIONS A-A483 E“-N-105 L-P-378 NN-P-530 PPP-c-1797 PPP-F-320 PPP-T-60 PPP-T-97 W-P-268 MILITARY MIL-P-116 MIL-8-117 NIL-8-121 MIL-8-81305 MIL-F-83671 M

30、IL-F-87075 Tape, Preeiairc Sensitive Adh8eive, Masking. Nails, Br.ds8 Staples and Spikes, Wire, Cut and Wrought. Plastic Sheet and Strip, Thin Gauge, Polyolefin. Plywood, Flat Panel. Cusianng Materials, Resilent, Low Density, Uplcellular Polypropylene Foam. Fiberboard, Corrugateci and Solid, Sheet S

31、tock (Container chrade), uhd Cut Sh-6. Tapo I Packaging, Waturproaf Filament Reinforcd. T-0 Preirmare Saitive Adhesive, Filament Reinforced. Paper, waft, Wrapping. Preservation, Methods of. Packaging . Burier Materia, Cre8seproofed, Waterproof ed, Flexible. Barrier Materiab, Flexible, Electrostatic

32、Protective, Heat Sealable. Foam-In-Place Packaging Materials, knmral Specification for. Foaan-In-Place Packaging Systeme, General Specification for. BIQi# slO8Ve Uld Tub- - Interior t 2 Provided by IHSNot for ResaleNo reproduction or networking permitted without license from IHS-,-,- VIL-HDBK-775 W

33、9999970 0255336 152 KIL-STD-1191 STANDARDS MILITARY MIL-STD-129 - Marking for Shipment and Storage. MIL-STD-731 - Qualfty of Wood Members for Con- tainers and Pallets. (nless otherwise indicated, copies of federal and military specifications, standards, and handbooks are available from Military Spec

34、ifications and Standards, Bdg. 4D, 700 Robbins Avenue. Philadelphia, PA 19111-5094.) 2.1.2 thcr Government documenta. The following other Government documents form a part of this standard to the extent specified herein. Unless otherwise specified, the issues shall be those cited in the solicltation.

35、 Code of Federal Regulations (CFR) Title 40, Part 261 - Identification and Listing of Hazardous Waste. (Copies of Title 40, Part 261 are available from the SuperIntendent Of Documents, U.S. Government PSfntb$ OffiCe, WaShhl#On, DC 20402-0001.) 2.2 Non-Government ublications. The following documents

36、form a part of thi 8 document to th., axtent 8mcif id herein. Unlea8 oerwiae 8pecified, the iiisuerr of the documenta which are DOD adopted are those ll8ted in the ir6ue of the MIDISS cited in the soiicitation. Unle86 otherwise specified, the issues of dccuments not listed in the MIDISS are te issuc

37、s of the documents cited in the solicitation (bee 6.2). VOlUXltary Product - PlyWood, CQXl8taCtiOXl Standard PS-1 and Industrial. (Application for copies 8hould be rddrersd *o American Plywood Association, 7011 South 19th Street, P.O. Box 11700, Tacoma, WA 98411. ) American Society for Terrting and

38、Materials (ASTM) ASTM D-3950 - Standard Specification fur ASTM D-3953 - Standard Specification for Strapping, Plastic (and Seals). Strapping, Flat Steel (and Seals). 3 Provided by IHSNot for ResaleNo reproduction or networking permitted without license from IHS-,-,- MIL-HDBK-775 9999978 0255337 099

39、MXL-STD-1391 (Application for copies should be addressed to the American Society for Testing and Materials, 1916 Race Street, Philadelphia, PA P9103.) 2.3 Order of precdencc. fn the event of a conflict between the text of thi B document and the referencecr citad herein. the text of this document tak

40、e8 precedence. however, riUp6r8ed88 applicable laws and regulation6 unless a specific exemption ha8 been obtained. Nothing in this document, 4 Provided by IHSNot for ResaleNo reproduction or networking permitted without license from IHS-,-,- MIL-HDBK-775 = 9999970 0255338 T25 = MIL-STD-1191 3. DEFfN

41、ITXONS Thie section le not applicable to this standard. 5 Provided by IHSNot for ResaleNo reproduction or networking permitted without license from IHS-,-,- MIL-HDBK-775 9999970 O255339 961 MIL-SIP-1191 4.1 Materials. Aasociate material8 required to facilitate the development of FIP packs shall be a

42、s specified herein and up-to-drte material safety data aheets (MSDS) shall be included. 4.1.1 Foam chemicals. The FIP chemicals and characteristic end product shall conform to the requirements of MIL-F-83671 and shall be selected for the prescribed procedure from the approved clamses and gradss/cate

43、gorias apscified (sec 6.2). Additionally, the applie foams shall conform to te workmanship requirements of 5.5. . 4.1.2 Toxic urd hazardous materialpi. The individual foam chemical8 are classified as toxic or hazardous in their original statt and, 8la0, when combined during the mixing procem. -ooe-o

44、f the nvolvd chemicals and equipment CUI bo found b tho respective manufacturers safety and maiatannnea riunuoo, the availability of which is required by the Occupational Safetyurd Herlt Aministr8tion (OSBA) (see 4.3). It aould be noted, too, that where available, ozone-safe cemical mystem0 (thome c

45、ombinations of chmcrls and dispensing equipment that do not employ chlorofluoro cubon-blawiag agents) rrhoulb be wad. A partial list of 8iWifiCmt foam chemic818 along with teir hazarda and potential off- are givon below. a. Di and polyirocyinatem (corponont A) Thim is a skin irritant, hamfu to eye t

46、8aue8, that caum8 bronchorpasm and respiratory tract rrermitieatioa An auacaptfble bdividurla, breathing of high concentr8tion can c8we uncon8ciouures8 and merrthesia leading to aiJphyxiation. b, Trichlorofuoroa8thane (typical blowing agent). Prolongecl - d. Phoriphate eaters (for fiamo retardurcy).

47、 Phosphate esters are readily absorbed through skin causing blurre viiion, nautma, headaches, abdominal cramps, -coughing, and breathing difficulties. e, Aniner (catalyuts). Vapors are eye irritants and can irritate mucoua membranea. and dermatitis and are a respiratory irritant. Aliphatic amine6 ca

48、n produce akin bums 6 Provided by IHSNot for ResaleNo reproduction or networking permitted without license from IHS-,-,-IC-HDBK-775 W 7999970 0255340 683 MIL-STD-1191 f. Methylene chloride (purging soivent). Methylene chloride is a skin and respiratory irritant thatcan al80 act as a chemical asphyxiant. It Is a solvent that can result in skin, eye, liver, respiratory tract, and central nervous iysteni toxicity. skin and respiratory irritant. g. Ethylene glycol monoethyl ester (cleaning solvent). It is a h. Dioctyl or diallyl phthalate (plasticizer/lubricat). It is a s