ARMY MIL-I-11132 H-1987 INSIGNIA BRANCH OF SERVICE GRADE RANK GARRISON CAP AND SERVICE CAP ROTC AND JROTC PERSONNEL ARMY AND AIR FORCE《陆军和空军后备军官训练队与海军后备军官训练团服务分行帽徽》.pdf

1、I l 1 I l I l I l I I t i I c I I l l Beneficial comments (recommendations, additions, deletions) and any pertinent data which may be used in improving this document should be addressed to: Director, The Institute of Heraldry, US Amy, Cameron Station, Alexandria, VA 22304-5050, by using the self-add

2、ressed Standardization Document Improvement Proposal (DD Form 1426) appearing at the end of this document or by letter. c, b (DODISS) and supplement thereto, cited in the solicitation. SPECIFICATIONS FEDERAL QQ-N-290 - Nickel Plating, Electrodeposited QQ-S-365 - Silver Plating, Electrodeposited Requ

3、irements for QQ-Z-363 - Zinc base alloy, die castings PPP-B-636 - Boxes, Shipping, Fiberboard PPP-B-676 - Boxes, Setup c-.J?9=55 MIL-I-11132H 30 June 1987 SUPERSED-INC; MIL-1-001 1132G(IH) 13 August 1979 MILITARY SPECIFICATION INSIGNIA; BRANCH OF SERVICE, GRADE, RANK, GARRISON CAP, AND SERVICE CAP,

4、ROTC AND JROTC PERSONNEL, ARMY AND AIR FORCE This specification is approved for use by all Departments and Agencies of the Department of Defense. i. SCOPE 1.1 Scope, This specification covers the general requirements for the branch of service insignia, metal rank insignia, garrison cap insignia and

5、service cap insignia for Army and Air Force ROTC and JROTC personnel. 1.2 Classification. Insignia covered herein shall be as specified in the applicable military specification sheet (see 2.1 and 6.2). 2. APPLICABLE DOCUMENTS 2.1 Government documents. 2.1.1 Specifications and standards. The followin

6、g specifications and standards form a part of this specification to the extent specified herein. Unless otherwise specified, the issues of these documents shall be those listed in the issue of the Department of Defense Index of Specifications and Standards General Provided by IHSNot for ResaleNo rep

7、roduction or networking permitted without license from IHS-,-,-_- I - MIL-I-11132H 8Ll W 7977706 0377237 2 MIL-1-1 1132H MILITARY MIL-F-495 - Finish, Chemical, Black for Copper Alloys (See supplement 1 for list of associated specifications) STANDARDS FEDERAL FED-STD-151 - Metal, Test Methods FED-STD

8、-406 - Plastics: Methods of Testing MILITARY MIL-STD-105 - Sampling Procedures and Tables for Inspection by MIL-STD-I29 - Marking for Shipment and Storage MIL-STD-I47 - Palletized Unit Loads Attributes 2.1.2 Other Government documents, drawings, and publications. The following other Government docum

9、ents, drawings, and publications form a part of this specification to the extent specified herein. issues shall be those in effect on the date of the solicitation, Unless otherwise specified , the DRAWINGS THE INSTITUTE OF HERALDRY B-2-36 - Molded Plastic Backing, USAF ROTC Jr. Div., Cap B-2-36A - M

10、olded Plastic Backing, USAF ROTC Jr, Div., Lapel and B-13-12 - Attaching Devices for Heraldic Prong and Clutch Type Ins i gni a Grade Insignia STANDARD THE INSTITUTE OF HERALDRY Standard color chip set (Copies of specifications, standards, drawings and specification sheets required by the contractor

11、s in connection with specific procurement functions should be obtained from the procuring activity or as directed by the contracting officer) (Figures 3, 4 and 5 are miniature copies of the referenced drawings and are for information only). 2 Provided by IHSNot for ResaleNo reproduction or networkin

12、g permitted without license from IHS-,-,-flIL-I-LL132H 4 777770b 0377238 4 m -_ MIL-1-1 1132H 2.2 Other publications. The following document forms a part of this specification to the extent specified herein. Unless otherwise specified, the issues of the documents which are DOD adopted shall be those

13、 listed in the issue of the DODISS specified in the soldcitation. Unless otherwise specified, . the issues of documents not listed in the WDISS shall be the issue of the nongovernment documents which is current on the date of the solicitation. AMERICAN SOCIETY FOR TESTING AND MATERIALS ASTM-B- 487 -

14、 Method for Measurement of Metal and Oxide Coating Thickness by Microscopical Examination of a Cross Section. ASTM-D-3951 - Standard Practice for Commercial Packaging. (Application for copies of ASTM publications should be addressed to the American Society for Testing and Materials, 1916 Race Street

15、, Philadelphia, Pennsylvania 19 1 03.) (Nongovernment standards and other publications are normally available from the organizations which prepare or which distribute the documents. documents also may be available in or through libraries or other informational services, 1 These 2.3 Order of preceden

16、ce. In the event of a conflict between the text of this specification and the references cited herein, (except for associated detail specifications, specification sheets or MS standards) the text of this specification shall take precedence. Nothing in this specification, however, shall supercede app

17、licable laws and regulations unless a specific exemption has been obtained. 3. REQUIREMENTS 3.1 Specification sheets. The individual item requirements shall be as specified herein and in accordance with the applicable specification sheets. In the event of any conflict between requirements of this sp

18、ecification and the specification sheets, the latter shall govern. 3.2 Detail requirements for individual medals. The detail requirements or In the event of conflict between this specification and exceptions for a particular medal shall be as specified on the applicable specification sheet. the appl

19、icable specification sheet the latter shall govern. medal shown on the specification sheets are for illustrative purposes only, the design is controlled by the Government furnished hub (see 3.10). The design of the 3.3 Standard sample. Unless otherwise specified (see 6.21, the contracting officer wi

20、ll f urnish a standard sample for matching color and finish only. 3.4 First article. When specified in the contract or purchase order, a sample shall be subjected to first article inspection (see 4.3 and 6.4) 3 Provided by IHSNot for ResaleNo reproduction or networking permitted without license from

21、 IHS-,-,-MIL-1-1 1 132H 3.5 Materials. Materials shall conform to the referenced specifications and 9 the requirements specified herein. 3.5.1 Copper base alloy. Copper base alloys shall be roll polished, free The from pits, scale (including red oxide), dents, cracks, nicks, deep scratches, segregat

22、ions and foreign matter that will not be removed by processing. chemical composition of the applicable copper base alloys shall be as shown in table I, when tested as specified in 4.6.1. TABLE I. Chemical composition of copper base alloys. Nickel Lead Iron Mang- Others Alloy Copper - I/ (Max- (Max-

23、anese Zinc (Max- imum) imum) (Max- imum) imum) Red brass 84.0-86. O 05 . O5 Remainder .I5 Bronze 89.0-91. O .O5 .O5 Remainder . I3 Yellow brass 64.0-68.5 .I5 .O5 Remainder .I5 Gilding metal 94.0-96.0 04 O5 Remainder .I3 Nickel silver 63.0-66.5 - 2/ 16,5-19.5 .IO .25 .50 Remainder - I/ Cobalt countin

24、g as nickel. - 2/ Copper content for use in pin only may be 53.5 to 56.5 percent. 3.5.1.1 Zinc aluminum alloy. The zinc aluminum alloy used for die casting shall conform to alloy AG4OA or AC41A or QQ-Z-363. 3.5.2 Silver for plating. The silver for plating shall be not less than 99.5 percent fine. 3.

25、5.3 Solder. Solder shall be a silver alloy having a melting point of not less thanxdegrees F. 3.5.4 Lacquer. Lacquer shall be a pale clear synthetic lacquer. The use of pigmented lacquers shall not be permitted. 3.5.5 Vitreous enamel. Vitreous enamel shall be a hard, glass type enamel fused with met

26、allic oxides to produce the desired shade and opacity or translucence. 3.5.6 Baking enamel, branch of service shall be a flat black synthetic baking enamel, The enamel for Army subdued insignia of grade/rank and 3.5.7 Plastic. The plastic for the backing plates shall be a virgin plastic The plastic

27、shall have a white opaque color and shall match the color material except that cellulose nitrate or cellulose acetate butyrate shall not be used. of the standard (see 4.5.3.1 and 4.6.9); 4 Provided by IHSNot for ResaleNo reproduction or networking permitted without license from IHS-,-,-VIL-I-LLL32H

28、BL( 7977706 0377240 2 9, 3.5.8 Gold for plating. MIL-1-1 1 132H Gold for plating shall be 24 karat. 3.6 Design. The embossed design of the metal insignia shall be exact duplicate of the designs on the Government loaned hubs (see 3.101, from which the contractors working dies or die molds shall be ex

29、tracted. contractors dies or die molds shall be tooled and polished to remove any dents, nicks, scratches or other imperfections. The 3.7 Construction, Regular and miniature insignia shall be stamped from red brass . 3.7.1 Stamping, trimming and piercing. The stamping shall have a well defined die s

30、truck edge. pierced to the die struck outline. from burrs, drag, step and rough edges. The stamping, trimming and piercing operation shall not damage or distort the design or alter the shape of the insignia The Insignia shall be trimmed and when applicable All edges shall be clean, smooth and free 3

31、.7.2 Soldering or electronic fusion. Joints shall be soldered using solder specified in 3.5.3, or electronically fused. completely joined without excess solder and all excess flux shall be removed. There shall be no burned or reduced areas and all joints shall be strong and smooth. or separate. When

32、 tested as specified in 4.6.5, the prongs shall not separate from the badge at the fused joint. All soldered joints shall be When tested as specified in 4.6.3, the soldered joints shall not crack 3.7.3 Forcer. Unless otherwise specified on the applicable specification sheet, the use of a forcer to b

33、ring up the design of the insignia shall not be permitted. When a forcer is permitted, only a mock forcer will be used. forced area shall be regular and symmetrical with the design on the front of the insignia. operation. The There shall be no sharp or rough edges formed by the forcing 3.7.4 Molding

34、. The plastic backing plates shall be molded in accordance with the and dimensions of drawing B-2-36 or B-2-36A, as applicable. Knockout pin marks and break-of marks shall not be located in areas which are normally visible when in actual use. All marks shall be flush with or below adjacent areas and

35、 shall be without sharp edges. 3.7.5 Stability. When tested as specified in 4.6.6, the backing plate shall not twist, chip, crack, break, or blister and shall be free from warp so when the backing plate is placed on a surface plate with the beveled edge upward, at least 75 percent of the perimeter o

36、f the disk shall be in contact with the plate and there shall be no gap exceeding 1/32 of an inch. 3.7.5.1 Water absorption. When tested as specified in 4.6.7 the water absorption shall not be greater than 2.5 percent. 5 Provided by IHSNot for ResaleNo reproduction or networking permitted without li

37、cense from IHS-,-,-MIL-I-LL332H Lt W 7777906 0377243 Lt MIL-1-1 1132H 3.8 Attaching device. The attaching device shall be prong and clutch or ser-ewpost and registering prong as specified on the applicable specification sheet and as specified herein. 3.8.1 Rivets. Rivets used for attaching superimpo

38、sed device to the front of the base shall be solid or tubular and shall be made from any type brass. Rivets shall be securely peened or swaged to insure a tight and close fit between the component parts. soldered to, or be an integral part of th device, At the option of the manufacturer, rivets may

39、be 3.8.2 Prong and clutch type. Prongs and clutches shall conform to the details and dimensions shown on Drawing B-13-12. Unless otherwise specified, the prongs shall be soldered or fused in the location specified on the applicable specification sheet. Unless otherwise specified, the prongs shall be

40、 made from nickel silver specified in 3.5.1 and shall be 5/16 inch plus or minus 1/64 inch in length. Clutches shall be made from any type brass. When tested as specified in 4.6.2 and 4.6.12, it shall not be possible to remove the clutch by hand without first depressing the release wings. 3.8.3 Scre

41、w post and thumb nut. The screwpost and thumb nut shall conform to the details and dimensions shown on figure 2. The screw post shall be soldered or fused in the location specified in the applicable specification sheet. When tested as specified in 4.6.9 the thumb nut shall not bind on the thread. Th

42、e screwpost and thumb nut shall be made from free cutting brass. 3.8.4 Registering prong. The registering prong shall be made from nickel silver specified in 3.5.1 and shall conform to the details and dimensions specified on figure 2. specified on the applicable specification sheet. in 4.6.3 and 4.6

43、.5, the registering prong shall not separate at the soldered or fused joint. The prong shall be soldered or fused in location When tested as specified 3.9 Finish. Unless otherwise specified, the front and edges (surfaces visible from the front) shall be finished as specified on the applicable specif

44、ication sheet and shall match the color and finish of the standard sample (see 3.3) or the approved guide sample (see 3.4). Where plating or oxidizing is specified the entire item (front, back and edges) except for the attaching devices, shall be plated or oxidized as applicable. Unless otherwise sp

45、ecified on the applicable specification sheet the backs of all oxidized items shall be clean. items, except gold or rhodium plated items shall be completely coated with lacquer specified in 3.5.4. The finish for molded plastic backing plates shall be smooth and the beveled sections shall have a high

46、 uniform luster as provided by the molding. A high luster is not required for other areas. (When the term %leanf1 is used, the referenced areas need not be free from oxidization. However, any oxidization remaining must have a consistent uniform shade and texture). In addition to the finish specified

47、 on the specification sheets, all 6 Provided by IHSNot for ResaleNo reproduction or networking permitted without license from IHS-,-,-MIL-I-LL132H 4 = 7797906 0377242 b MIL-I-11132H 3.9.1 Lacquering. The dry lacquer film shall be continuous, level, adherent and free from lint, dust or other foreign

48、matter. When tested as specified in 4.6.4.1, there shall be no change in appearance on the face of the item except a slight overall yellowing around the highlights. When tested as specified in 4.6.4.2, the tissue paper shall not adhere to the insignia when the pressure is released. 3.9.2 Silver plat

49、ing. Silver plating shall be accomplished by electroplating methods using the silver specified in 3.5.2. Prior to plating, the surface to be plated shall be cleaned of all matter which would affect the plating. Copper based alloy items shall be hot nickel underplated, a minimum of 0.00025 inch thick. nickel underplating shall be optional. underplated. The silver plating shall be a minimum of 0.0003 inch thick and shall be smooth, fine grained, adherent