ARMY MIL-P-335 J-1986 PAVING MACHINE BITUMINOUS MATERIAL CRAWLER-MOUNTED DIESEL-ENGINE-DRIVEN《沥青摊铺机 柴油机驱动型履带式沥青摊铺机》.pdf

1、- Beneficial comments (recommendations, additions, deletions) and any pertinent data which may be of use in improving this document should be addressed to: Belvoir Research, Development, and Engineering Center, ATTN: STRBE-TSE, Fort Belvoir, VA 22060-5606 by using the self-addressed Standardization

2、Document Improvement Proposal (DD Form 1426) appearing at the end of this document or by letter. I USA MIL-P-335J 38 m 7777906 0208333 5 m MIL-P-335J 18 August 1986 SUPERSEDING MIL-P-335H 27 September 1984 MILITARY SPECIF ICATI ON PAVING MACHINE, BITUMINOUS MATERIAL: CRAWLER-MOUNTED, DIESEL-ENGINE-D

3、RIVEN This specification is approved for use by all Departments and Agencies of the Department of Defense. 1. SCOPE 1.1 Scope. This specification covers a crawler-mounted, bituminous material, paving machine (hereinafter referred to as paver). 2. APPLICABLE DOCUMENTS 2.1 Government documents. 2.1.1

4、Specifications, standards, and handbooks. The following specifications, standards, and handbooks form a part of this specification to the extent specified herein. Unless otherwise specified, the issues of these documents shall be those listed in the issue of the Department of Defense Index of Specif

5、ications and Standards (DoDISS) and supplement thereto, cited in the solicitation. SPECIFICATIONS FEDERAL W-F-800 - Fuel Oil, Diesel. AMSC NIA FSC 3895 DISTRIBUTION STATEMENT A. Approved for public release; distribution is unlimited. THIS DOCUMENT CONTAINS - - PAGES. Provided by IHSNot for ResaleNo

6、reproduction or networking permitted without license from IHS-,-,-MILITARY MIL-V-17 3 MIL-P-514 MIL-T-704 MIL-L-2 104 MIL-T-3351 MIL-F-3541 MIL-G-3859 MIL-S-8660 MIL- G- 10 9 2 4 MIL-C-13486 MIL-C-46168 STANDARDS MILITARY MIL-STD-130 MIL-STD-209 MIL-STD-838 MIL-STD-889 MIL- STD-1186 MIL-STD-1472 MIL

7、-STD-1474 MS3367 MS27142 MS27143 MS27144 MS27 14 5 MIL-P-335J - Varnish, Moisture-and-Fungus Resistant, (For Treatment of Colinmunicatiqqs, Electronic, and Associated Equipment). Marking, Blank. - Plates, Identification, Instruction and - Treatment and Painting of Materiel. - Lubricating Oil, Intern

8、al Combustion Engine, Tactical Service, 3 Wheeled, Agriculture; and Tractor, Wheeled, Industrial: and Their Attachments, Packaging of. 1 - Tractor, Full-Tracked, Low-Speed; Tractor, - Fittings, Lubrication. - Grease Guns, Hand, High Pressure, Lever Operated; Cartridge and Bulk Loading (14 Ounce and

9、21 Ounce Capacity). - Silicone Compound. - Grease, Automotive and Artillery. - Cable, Special Purpose, Electrical; Low- Tension, Heavy Duty Single-Conductor and Multi-Conductor. - Coating, Aliphatic Polyurethane, Chemical Agent Resistant. - Identification Marking of US Military Property. - Slinging

10、and Tiedown Provisions for Lifting and Tying Down Military Equipment, - Lubrication of Military Equipment. - Dissimilar Metals. - Cushioning, Anchoring, Bracing, Blocking and Waterproofing; with Appropriate Test Methods. - Human Engineering Design Criteria for Military System, Equipment and Faciliti

11、es. - Noise Limits for Army Material. - Strap, Tiedown, Adjustable, Self-Clinching, . Plastic, Type I, Class 1. - Connector, Plug, Electrical - Pin Contact No. 12, 14, and 16 A.W.G., Waterproof. - Connector, Plug, Electrical - Socket Contact, No. 12 A.W.G., Water,proof. - Connector, Plug,Electrical

12、- Socket Contact, No. 14 and 16 A.W.G., Waterproof. - connector, Plug, Electrical - No. 14 A.W.G., Double Contact, Waterproof. 2 Provided by IHSNot for ResaleNo reproduction or networking permitted without license from IHS-,-,- - MIL-P-335J 38 m 9977906 0208333 9 W MS27146 MS27147 HANDBOOKS MIL I TA

13、RY MIL-HDBK-113 MIL-P-335J - Connector, Receptacle, Electrical: Double - Adapter, Connector - 3 Way No. 12, 14 and 16 Contact, Waterproof. A.W.G., Waterproof. - Guide for the Selection of Lubricants, Fluids, Preservatives and Specialty Products for Use in Ground Equipment Systems. (Copies of specifi

14、cations, standards, handbooks, drawings, publications, and other Government documents required by contractors in connection with specific acquisition functions should be obtained from the contracting activity or as directed by the contracting activity.) 2.2 Other publications. The following document

15、(s) form a part of this specification to the extent specified herein. Unless otherwise specified, the issues of the documents which are DOD adopted shall be those listed in the issue of the DoDISS specified in the solicitation. issues of documents not listed in the DoDISS shall be the issue of the n

16、ongovernment documents which is current on the date of the solicitation. Unless otherwise specified, the SOCIETY OF AUTOMOTIVE ENGINEERS (SAE) SAE Handbook. (Application for copies should be addressed to the Society of Automotive . _ Engineers, 400 Commonwealth Drive, Warrendale, PA 15096.) AMERICAN

17、 SOCIETY FOR TESTING AND MATERIALS (ASTM) D 3951 - Standard Practice for Commercial Packaging. (Application for copies should be addressed to the American ,Jciety for Testing and Materials, 1916 Race Street, Philadelphia, PA 19103.) AMERICAN WELDING SOCIETY ( AWS) AWS D1,l - Structural Welding Code

18、- Steel. (Application for copies should be addressed to the American Welding Society, Inc., 550 Northwest Le Jeune Road, Miami, FL 33135.) NATIONAL FIRE PROTECTION ASSOCIATION National Electrical Code. (Application for copies should be addressed to the National Fire Protection Association, 60 Batter

19、ymarch Street, Boston, MA 02110.) 3 Provided by IHSNot for ResaleNo reproduction or networking permitted without license from IHS-,-,-MIL-P-335J . (Nongovernment standards and other publications are normally available from the organizations which prepare or which distribute the documents. documents

20、also may be available in or through libraries or other informational services,) These 2.3 Order of precedence, In the event of a conflict between the text of this specification and the references cited herein, (except for MS standards), the text of this specification shall take precedence. cation, h

21、owever, shall supersede applicable laws and regulations unless a specific exemption has been obtained. Nothing in this specifi- I 3. REQUIREMENTS 3,l Description, The paver shall be self-propelled and crawler mounted with 1 an $-foot: basic paving width and shall lay, compact, and finish bituminous

22、concrete strips, 6 to 16 feet wide. receiving hopper, spreader, compaction unit, a screed with the capability of being extended, and cutoff shoes, The paver shall consist essentially of a 3.2 First article. Unless otherwise specified (see 6,2), a sample shall be subjected to first article inspection

23、 (see 4.3 and 6.3). deviations of the paving machine from the approved first article during production will be subject to the approval of the contracting officer, of the first article will not relieve the contractor of his obligation to furnish paving machines conforming to this specification. Any c

24、hanges or Approval 3.3 Material, Material shall be as specified herein. Material not specified shall be selected by the contractor and shall be subject to all provisions of this specification. 3.3,1 Material deterioration prevention and control, The paver shall be fabricated from compatible material

25、s, inherently corrosion resistant or treated to provide protection against the various forms of corrosion and deterioration that may be encountered in any of the applicable operation and storage environment to which the paver may be exposed. 3.3.2 Dissimilar metals, Dissimilar metals shall not be us

26、ed in intimate contact with each other unless protected against galvanic corrosion, Dissimilar metals and methods of protection are defined and detailed in MIL-STD-889. 3.3.3 Identification of materials and finishes, The contractor shall identify the specific material, material finish or treatment f

27、or use with component and subcomponent, and shall make information available upon request to the contracting officer or designated representative. 3.4 Recovered materials, For the purpose of this requirement, recovered materials are those materials which have been collected from solid waste and repr

28、ocessed to become a source of raw materials, as distinguished from virgin raw materials. be newly fabricated from recovered materials to the maximum extent practicable, The components, pieces and parts incorporated in the paver may 4 Provided by IHSNot for ResaleNo reproduction or networking permitt

29、ed without license from IHS-,-,-MIL-P-335J 38 W 7797706 0208335 2 m NIL-P-3 35 J provided the paver produced meets all other requireuents of this specification. Used, Itebuilt or remanufactured components, pieces and parts shall not be incorporated in the paver. 3.5 Safety. 3.5.1 Safety. A11 rotatin

30、g or reciprocating parts and other parts subject to high operational temperatures that are of such a nature or are so located as to be a hazard to operating personnel, shall be guarded or insulated to the extent necessary to eliminate the hazard. All walking surfaces shall be provided with an anti-s

31、kid surface. Operacor visibility shall be adequate to pertnit safe operation in forward and reverse travel. All platforms, steps, and handholds siiall pertnit unhampered and nonhazardous entrance and exit from the paver. All exhausts shall be directed so as not to endanger personnel or obstruct the

32、view of the operator. Fuel tanks shall be located in a manner which will not allow spills and overflows to run on to the engine, exhaust or electrical equipment. Electrical equipment shall be insulated, fully enclosed, or guarded. Nonfunc- tional sharp edges, projecting points and protruding length

33、of more than two full threads of fastening devices shall be avoided. 3.6 Rumam factors engineering. The paver shall conform to Human Factors Engineering Design Criteria as specified in MIL-STD-1472. Special design emphasis shall be given, but not limited to 4 (General requirements), 5.1 (Control/Dis

34、play Integration), 5.2 (Visual displays), 5.4 (Controls), 5.5 (Labeling), 5.6 (Anthropometry), 5.9 (Design for Maintainability), 5.12 (Operational and Maintenance Ground/Shipboard Vehicles), 5.13 (Hazards and Safety) of MIL-STD-1472, as applicable. 3.7 Noise limits. The noise produced by the paver s

35、hall conform with MIL-STD-1474 requirements when tested in accordance with 4.5.2.12. The provisions of MIL-STD-1474, 4.3 and 4.4 shall be provided if and only if MIL-STD-1474, 5.1.1.2 procedures have been pursued and documented to the satisfaction of the procuring activity and written permission to

36、exceed the 85 dB(A) limit is obtained from the procuring activity (see 6.2). shall conform with I4L-STD-1474, 4.3 and be readable at the distance indicated on the sign. Hazard signs 3.8 Maintainability. Design for qaintainability shall be in accordance with All major assemblies and installed attachm

37、ents shall be accessible for 3.6. maintenance, repair, and replacement with minimum removal of other major assemblies and installed attachments. removed for component adjustment, or daily maintenance, shall be equipped with quick-disconnect fastenings. drainage directly into a receptacle. incorporat

38、e features insuring operating clearances for handtools and lubricating equipment, and the accessibility for service operations such as adding oil to the engine crankcase and adding oil to gear cases. or disassembly operation required during testing in accordance with 4.4 shall be accomplished by no

39、more than two men (except a hoist and operator may be used as necessary) using special tools furnished with the paver and common tools. After completion of any maintenance operation, the paver shall operate as specified herein, Covers or plates which must be Drain outlets shall be accessible and pro

40、vide for Ease of maintenance provisions shall Each maintenance, assembly, 5 Provided by IHSNot for ResaleNo reproduction or networking permitted without license from IHS-,-,-MIL-P-335J I 3.9 Performance. Tine paver shall receive from dump trucks paving material mixed with bituminous concrete, and sh

41、all lay, compact, and finish the material to om a strip of pavement. longitudinally smooth within a tolerance of plus or minus 1/8 inch measured with a 12-foot straight-edge. screed extensions or cutoff shoes, shall be extendable to a paving width of 16 feet by adding screed extensions or extending

42、the screed, and shall be reducible to a 6-foot width by the use of cutoff shoes. filled to capacity, the paver shall have the capability of pushing a fully loaded 71,000 pound GVW dump truck up a 5 percent grade at no less than 9 feet per minute while simultaneously laying a paving strip 16 feet wid

43、e. The bituminous strip laid shall be laterally and The paver shall lay a basic 8-foot width without When the receiving hopper is 3.10 Crawlers. The paver shall be mounted on full crawlers with self-cleaning type treads not less than 10 inches wide, and with not less than 6 feet between center of sp

44、rocket and center of idler. ndependently steered. crawler tracks. 1 Each crawler shall be Means shall be provided to adjust the tension of the 3.11 Hydrostatic drive. The paver shall be provided with a hydrostatic drive capable of propelling the paver during paving operations at infinitely variable

45、speeds ranging from O LO not less than 100 feet: per minute at governed engine speed. feet per minute, The hydrostatic propulsion systems shall be equipped with filters, cooler, and pressure relief bypasses as recommended by the component manufacturer for applications of this type. be independent of

46、 all other hydraulic systems. temperature of the hydraulic fluid shall be provided and shall be mounted on the engine instrument panel. The maximum forward and reverse travel speeds shall be not less than 240 The hydrostatic drive system shall A gage that indicates the 3.12 Operators platform and co

47、ntrols. An operators platform shall be provided and shall be located so that the operator shall have adequate view of ill operations . The platform shall have an-anti-skid surface. (except the screed controls) necessary for operation shall be provided, shall be accessible to the operator, and shall

48、be located so that the operator can control all operations from both the right and left sides of the platform. operators platform and controls shall conform to the provisions of 3.6. operators seat with a backrest shall be provided. shall be padded and shall have waterproof coverings. to mount the s

49、eat on the right and on the left side of the operators platform. All controls The An The seat and the backrest: Provisions shall be made 3.13 Hopper. The receiving hopper shall have a capacity of not less than 4-1/2 cubic yards and shall receive material from dump trucks. have a dumping clearance of not more than 24 inches above the ground surface, and shall be equipped with adjustable gates to control the flow of material to the spreading mechanism. The side walls of the ho