ARMY MIL-P-71089-1991 PROJECTILE PRACTICE 155MM M804E1 LOADING ASSEMBLING AND PACKING《M804E1式155 mm教练弹的装药 组装和包装》.pdf

1、l 1 t t , MIL-P-71089 L3 9999906 O495154 7 m hGcil mmcak (mmcndatim, acMitiorrr, dcietjm) and any pertinmt data which may of USC io tnFming (his bocumeot huid be addd to: Commander, U.S. Army ARDEC, ATN: SMCAR-MCS, Pi asterisks (*) indicate one hundred percent inspection. If sample size exceeds lot

2、size, perform one hundred percent inspection. Accept on zero and reject on one or more for all inspection levels. 10 Provided by IHSNot for ResaleNo reproduction or networking permitted without license from IHS-,-,-MIL-P-7LO9 13 R 9979906 04951b4 T R I O 1 MIL-P-71089 (AR) b. Alternative quality con

3、formance provisions. Alternative quality conformance procedures, methods, or equipment, such as statistical process control, tool control, other types of sampling procedures, etc., may be used by the contractor when they provide, as a minimum, the level of quality assurance required by the provision

4、s specified herein. Prior to applying such alternative procedures, methods, or equipment, the contractor shall describe them in a written proposal submitted to the Government for evaluation (see 6.10). When required, the contractor shall demonstrate that the effectiveness of each proposed alternativ

5、e is equal to or better than the specified quality assurance provision(s) herein. In cases of dispute as to whether the contractors proposed alternative(s) provides equivalent assurance, the provisions of this specification shall apply. All approved alternative provisions shall be specifically incor

6、porated into the contractors quality I program or detailed inspection system, as applicable. 11 Provided by IHSNot for ResaleNo reproduction or networking permitted without license from IHS-,-,-U i) z L hl rl -l a, a, ci rn pi 7 o 4 rl cv dl * . . LL 12 Provided by IHSNot for ResaleNo reproduction o

7、r networking permitted without license from IHS-,-,-z O E u El 14 cn z H W u z 4 z ffi O kl z O U N I3 d A 3 O H H MIL-P-71089 13 = 9999906 04951bb 3 = ?I D e I H cn z 4 I . m ?Id dd mm mm 73 33 mm mm .ri .ri -ri .ri 33 33 . e e r-m mm C7u03 4mnl w 13 Provided by IHSNot for ResaleNo reproduction or

8、networking permitted without license from IHS-,-,-rl b rl E X v) MIL-P-71089 13 = 9999906 O495367 5 m m .ri .ri 3u u 33 . m PF P Prl . e. mm m mm HH H HH rlrl d rlrl aiai ai aiai cm 7c pi -4 14 Provided by IHSNot for ResaleNo reproduction or networking permitted without license from IHS-,-,-e a I. z

9、 O E nl ul z H El U z 4 c rx O I% 2 O U w B i H z l- a c c m m rl cn !c1 .rl I l c rl L& O rl !3 X u) a - -CI- . m P Prl m mm a - 33 - H H HH H rlrl r-l a, a, 33 a, J rl rlrl I II rn mm . b- a a, w C O *ri tn w tn 15 Provided by IHSNot for ResaleNo reproduction or networking permitted without licens

10、e from IHS-,-,-z O I3 U w pi UI a H w u a 4 O Fri a O u * B d 4 3 oi H 2 H rl 8 ri MIL-P-71087 13 799990b 0495167 7 II c a, .% O u a LI O 5 a, pi a 5 .ri a, c C u .d a c o C #Y u O Ti E 8 LI O O pi . 1 I I I l 1 I I I I l I l l 1 1 Provided by IHSNot for ResaleNo reproduction or networking permitted

11、 without license from IHS-,-,-NIL-P-7L089 13 m 9999906 Oi.195170 5 m h tx 4 v 5 1 cn m a m rl cn Cu rl - x w z rl LiI O rl a 7 U a, 3 rn O rl a -d W w LiI w z Y a o O x Il E 8 c m . P PPF P Prl . . 0 .* m mmm m mm H HHH 3 33 H HHH H HH rl rlrlrl rl rlrl a, a, a, a, ? 33 a, ala, J JJ 3 333 a, aJa,a,

12、LI JJJ . 4 4 4b .l. 1-11 I II m mmm s, ms, a a, C -d u a, a a, C O z ec, uc c o m4 u c mE c rna 17 Provided by IHSNot for ResaleNo reproduction or networking permitted without license from IHS-,-,-MIL-P-73087 33 7777706 0475373 7 z O B u w pi H KI z H w L) F! ffi O Fr z O u rl U rn *ri 5 tTi C m O .

13、w drld d - P m PPP rl mmm m . . . HHH 7 HHH H rlrlrl d aloa, a, 333 3 a, d!JJ (IJaa, i-7 4.4 4 rlrlrl rl III I mmm m - . a,5 ua Ca a, W 5ci a, trrl m aiai 5a 04 .ri c rn c s u O z E u O O rii w O a, u C a, .a 3 w -ri r- r. 18 Provided by IHSNot for ResaleNo reproduction or networking permitted witho

14、ut license from IHS-,-,-MIL-P-71089 13 I 9999906 0495172 9 2 O H w w ii VI z H Cu i O u w E d 4 3 O H h Q v) v) 4 ci a, rl rl a, pi rl E I- $,. #+ bi I_ . I-I-P PPI- mm PPI- Frld a .*e .*e *a* mmm mmm mmm mmm I HH HHH 333 333 HHH HHH HHH HHH rlrlrl rldrl rldd rlrlrl a, aia, aloa, a, 333 333 333 333

15、a, a,a,a, aloa, osa, ddd ddd ddd dd!J rlrlrl rlrlrl rlrlrl rlrlrl III III III III mmm rsmm mmm mmm bbb bh- bh- 4-4 a a, C -ri LCI a, a, c O z a a, E u ci -ri *xa, LI xwrliau LI O u u a, LI LI O u C H v) a, a, LI m a, m W m rl a ara 19 Provided by IHSNot for ResaleNo reproduction or networking permit

16、ted without license from IHS-,-,-_ _ - _- MIL-P-71CI9 13 7999906 CI495173 CI E a 3 4 J - . c3 PPP rl . . mmm W - HHH HHH CI HHH d ddd Cu 3 a) ar ar . . drlrl rl III 1 mmm m a, -i c IB C M LI LI O UaJ O PI ro a, C w -ri 20 Provided by IHSNot for ResaleNo reproduction or networking permitted without l

17、icense from IHS-,-,-I I I I l I ! I 1 I l l l l l I I I i I I I I I I I l l z O H E PI Co z H E! u 2 O u N E !J a: 3 o H MIL-P-71089 13 m 9999906 0495174 2 m h h rl d UIll UIll rlrl mm 37 UIUI -%-i -ri 33 . m r-fi + r- r-rl . . mm m m mm HH H H 33 HH H H HH rlrl rl ri a, a, a, 33 3 3 ara, a, ar dd I

18、LI ILI 4h 4 4 L4 rld rl rl rlrl II I I II mm m m mm 5 a, C .A h w wu a, m ar oouc n c -4 sc a, UI a, ciciUI UI C aaa-4 O aroriz z nnpi a, ci m 7 5tr a 5: -4 03 c ac UI C (d 50 o au LJC 50 C -4cuu UI-dC c OUIEaJ GUI .o Ici -4 c -4 oz03 u w 21 Provided by IHSNot for ResaleNo reproduction or networking

19、 permitted without license from IHS-,-,-z O P u w pi m z H w u z 4 c ffi O h z O u 3.i P d O H H 2 (v I& O rl Ga pic m rn O0 wpi LI, -L c c m _ MIL-P-71087 13 m 7q79qOb O475175 4 H HHHH P H HHHH H rl rlrlrld rl a, Sa, a, oo oo oo 3 oo 3 3 3 3 3 mmm a, maa,a,a, a, mmm GI mGILIdGI d rl rlrlrlrl rl I I

20、lII I m mmmm m rl . .h ddrl . 5 a, c w a, a a, c O 2 -ri 22 Provided by IHSNot for ResaleNo reproduction or networking permitted without license from IHS-,-,-I l I l P I t I l I I z O E pi (/I z H E! u z A G 9: O F z O u w E LI A 3 O H w H rl rlrl m P -i i P Prl e . MM m m MM 33 HH H H HH rlrl rl rl

21、 rlrl a, a, a, aa, 33 3 3 33 b4 b L bb rlrl rl rl rlrl II I I II mm m m mm o su ao a, a, mc5 u C-d a, o u mL4 c a, 7 c (vmw ln W P mmm m m m (v“ (v (v (v 23 Provided by IHSNot for ResaleNo reproduction or networking permitted without license from IHS-,-,-MIL-P-71089 13 9 9999906 0495377 8 2 O H u w

22、pi CB z H w L) H 2 ffi O Fr z O u N E-c GI 4 D 01 H rl L O rl E I VI oi C .ri 2 u ta z w c ta oi c oi ta x u ta pi -ri rl rrl - W O z u s a a 0 z c u U VI z c H H HH 3 3 33 H H HH H H HH 3 3 33 a, a, a, CS1 4 4CS1 4 4 44 4 4 44 rl rl rlrl rl rl rlrl I I Il I I II m m mm m m mm - - ru a, c w a, a, c

23、O z -ri n h a, da, rn uaco ao00 au LI O m m a, d ha Q rl -4 -ri rn O ia 24 Provided by IHSNot for ResaleNo reproduction or networking permitted without license from IHS-,-,-MIL-P-71089 13 W 9999906 0495378 T MIL-P-71089 (AR) 4.4.3 Testing. Testing is described in the First Article and Quality Confor

24、mance Inspection tables. 4.4.3.1 Steel quality. Records of cup, steel test documentation shall be maintained and made available for Government review to provide evidence of compliance with the requirements of 3.2. 4.4.3.2 Mechanical properties. 4.4.3.2.1 Hardness. 4.4.3.2.1.1 Heat treatment lots. In

25、 order to determine uniformity of heat treatment, each cup in the heat treatment lot (as defined by 4.4.la) after heat treatment, shall be subjected to a hardness test with a Rockwell Hardness Tester or any other method approved by the procuring activity. Hardness impressions shall be made on the cu

26、p sidewall. 4.4.3.2.1.2 Stress relieved lots. Twenty-five (25) cups from the first batch of each stress relieve lot (as defined by 4.4.lb) processed through the stress relief furnace and 5 cups from each one hours production thereafter for the balance of the stress relieved lot shall be subjected to

27、 a hardness test to assess uniformity of the product. 4.4.3.2.1.3 Miscellaneous lots. Miscellaneous heat treatment lots shall be subjected to a hardness test in accordance with 4.4.3.2.1.1. Miscellaneous stress relieved lots shall be subjected to a hardness test in accordance with 4.4.3.2.1.2. 4.4.3

28、.3 Magnetic particle inspection. Major defect, heat treated or stress relief cups after final machining shall be 100 percent inspected by the magnetic particle inspection technique approved by the responsible technical agency. a. Should a controversy arise as to the validity of an indication, the ma

29、nufacturer shall use metallographic test methods or an approved non-destructive method for proof of acceptability to the responsible technical agency. b. Magnetic particle inspection shall not be used as an alternative procedure in lieu of corrective manufacturing process action to eliminate a conti

30、nuing process induced defect. If corrective action is not instituted and the cause eliminated, the Government reserves the right to withdraw acceptance inspection until the contractor can prove his process is capable of producing suspect free cups. 25 Provided by IHSNot for ResaleNo reproduction or

31、networking permitted without license from IHS-,-,-MIL-P-71089 (AR) 4.4.4 Inspection equipment. The inspection equipment required to perform the examinations and tests prescribed herein is described in the “Inspection Method Reference“ column in the table starting with paragraph 4.4.2.1. The contract

32、or shall submit for approval, inspection equipment designs in accordance with the terms of the contract. See section 6 of MIL-A-48078 and 6.3 herein. 4.5 Methods of inspection. 4.5.1 Mechanical Properties. 4.5.1.1 Hardness (cup). The test shall be made using the procedures as prescribed in ASTM-E18.

33、 The readings shall be taken half way down the cup sidewall. Hardness tester periodic verification shall be performed using Rockwell test standards manufactured in accordance with ASTM method E-18, in lieu of production samples. 4.5.2 Magnetic particle (Inspection method). The procedure for performi

34、ng this test utilizing the wet fluorescent met.hod shall be as specified in MIL-STD-1949 for indirect magnetization by either the continuous method or the residual method utilizing longitudinal and circular magnetic fields. The suspension shall be applied to the entire cup, inside and outside. After

35、 draining, the cup shall be thoroughly inspected in a darkened area under an ultra-violet light which will produce adequate fluorescence of the magnetic particles. The solid content of the suspension shall be maintained at a level recommended by the suspension manufacturer. The suspension shall be c

36、hecked at the start of each days production and at intervals of not over 4 hours of continuous operation, utilizing the procedures and equipment prescribed by specification MIL-STD-1949. When performing the test for solid content of the suspension, i it is determined that it does not comply, all cup

37、s that have been tested and accepted since the last satisfactory test was performed shall be re-tested after the suspension has been brought to the proper level. Magnetic particle inspection shall be performed on equipment that complies with the requirements of MIL-M- 6867. If any cup fails to meet

38、the requirements of 3.6.1, that cup shall be removed from the lot. 4.5.2.1 Operator qualifications. For operation of magnetic particle equipment, personnel shall be qualified and certified in accordance with MIL-STD-410, Level I. For Set-up and calibration of magnetic particle equipment, personnel s

39、hall be qualified and certified in accordance with MIL-STD- 410, Level II. 26 Provided by IHSNot for ResaleNo reproduction or networking permitted without license from IHS-,-,-MIL-P-71089 13 = 9999906 0495180 8 I J MIL-P-71089 (AR) 4.5.3 Torque test. This test shall be performed on the sample select

40、ed in accordance with 4.4.2.10. A thin line shall be drawn across the joint in question to aid in observing movement. The minimum and maximum disassembly torque for the lifting plug shall be applied in the disassembly direction. The plug shall loosen at the max. disassembly torque and shall not loos

41、en at the min. disassembly torque. 4.5.4 Moisture content of explosive charge material for pellet (dwg. 12913937). When the explosive materiel is suspected of having been subjected to adverse storage or shipping conditions permitting the possibility of moisture contamination, a determination of mois

42、ture content shall be made. A representative sample of each material shall be selected and tested in accordance with MIL-P- 48395. If the moisture content fails to comply with the requirement specified in the applicable specification, and loading has not begun, the explosive represented by the sampl

43、e shall not be used for production until corrective action has been taken as verified by repeating this test. In addition, if loading has begun, pellet assemblies with the non-conforming composition shall be rejected. 4.5.5 Consolidation density of explosive composition of pellet (dwg. 12913937). Th

44、e density of the explosive composition of the pellet shall be determined for each consolidate tool at the start of production each day and after every two hours of production or portion thereof. If the density of any pellet in a representative test sample of three (3) fails to comply with the applic

45、able drawing requirement, the pellets produced since the last satisfactory check shall be rejected. In addition, the necessary adjustments shall be made to the consolidate tool which will be verified by determining the density of three (3) consecutively produced pellets. The density of the explosive

46、 composition of the pellet shall be calculated as follows: Density, gm/cc = weight in gms (Height, inches) (Diameter, inches) 12.870 4.5.6 Tensile test of cup. The tensile test of the cup shall be performed as follows: Thread the cup into a threaded stationary fixture applying the required seating t

47、orque. The fixture internal cross section shall be identical to the projectile threaded nose area. Apply the tensile force to the bottom of the cup with a ram-rod slightly smaller in diameter than the cup inside diameter. The base of the ram-rod shall have a slightly larger radii than the cup. The o

48、utside diameter of the ram-rod shall be necked down to 1.700 inches max. (so as not to support the cup in the threaded area) for twice the total cup threaded length. The applicable force shall be 27 Provided by IHSNot for ResaleNo reproduction or networking permitted without license from IHS-,-,- _-_ - - -A- MIL-P-71089 13 9999906 0495l181 T E MIL-P-71089 (AR) applied gradually until the min. tensile force is reached. If any cup breaks, the entir