ARMY MIL-PRF-22750 G-2011 COATING EPOXY HIGH-SOLIDS.pdf

1、 MIL-PRF-22750G 12 September 2011 SUPERSEDING MIL-PRF-22750F 31 May 1994 PERFORMANCE SPECIFICATION COATING, EPOXY, HIGH-SOLIDS This specification is approved for use by all Departments and Agencies of the Department of Defense. 1. SCOPE 1.1 Scope. This specification covers the requirements for a two

2、 component, high solids epoxy coating. This coating is free of all inorganic hazardous air pollutants (HAPS), including compounds of lead and chromium. The coating is supplied as a kit. 1.2 Classification. The coatings are of the following types, classes and grades, as specified (see 6.2) 1.2.1 Type

3、s. The coating will be furnished in the following types as specified. Whenever one of the following coating types is not cited in a relevant contractual document or drawing, select type I or II for Navy use and type II or III for Army use. Type I - Standard formulation with a maximum volatile organi

4、c compound (VOC) content of 340 grams/liter (g/l) (2.8 pounds/gallon (lbs/gal) as packaged. Type II - Volatile organic hazardous air pollutants-free (VOHAP-free) formulation to meet maximum VOC content of 340 g/l (2.8 lbs/gal) as packaged. Type III - Direct to metal, VOHAP-free formulation to meet m

5、aximum VOC content of 340 g/l (2.8 lbs/gal) as packaged. As a direct to metal, this coating will have enhanced corrosion performance including 1,000 hours salt spray and 40 cycles on the cyclic corrosion test. This type is only available in semi-gloss and lusterless colors. Type IV - Self contained

6、portable kits to include, but not limited to, brush, roller and cartridge application. The kits contain the type II or III epoxy coating. AMSC N/A FSC 8010 NOT MEASUREMENT SENSITIVE Comments, suggestions, or questions on this document should be addressed to: Director, U.S. Army Research Laboratory,

7、Weapons and Materials Research Directorate, Materials Manufacturing Technology Branch, Specifications and Standards Office, ATTN: RDRL-WMM-D, Aberdeen Proving Ground, MD 21005-5069 or emailed to richard.j.squillacioti.civmail.mil. Since contact information can change, you may want to verify the curr

8、ency of this address information using the ASSIST Online database at https:/assist.daps.dla.mil/. Provided by IHSNot for ResaleNo reproduction or networking permitted without license from IHS-,-,-MIL-PRF-22750G 2 1.2.2 Classes. The classes of the coating are as follows: Class H - High solids, solven

9、t base formulation. Class W - Water base formulation. 1.2.3 Grades. The grades of the coating are as follows: Grade A - For Navy and Army equipment requiring weather resistance. Grade A approved products can also be used as a grade B material. Grade B - For the interior of tactical equipment not req

10、uiring weather resistance. 1.3 Colors. The color of the coating is available in a wide variety of colors in the gloss ranges of high gloss, semi-gloss and lusterless. This specification does not limit the suppliable colors, nor does it list all available colors. The coating colors are designated by

11、FED-STD-595. The FED-STD-595 color number forms part of the part number designation (see 1.4). 1.4 Part or Identifying Number (PIN). Use the following example to create the PINs to be used for coatings acquired to this specification. M22750 - X - X - X - XXXX - XXXXX Specification Coating type Class

12、 Grade Container Color designator Identifier designator designator designator size designator FED-STD-595 Type I = 1 (H or W) (A or B) 1 pint = 001P color chip number Type II = 2 1 quart = 001Q Type III = 3 1 gallon = 001G Type IV = 4 1 aerosol = 001A 1 cartridge = 001C 1 touch-up kit = 001T 2. APPL

13、ICABLE DOCUMENTS 2.1 General. The documents listed in this section are specified in sections 3, 4, or 5 of this specification. This section does not include documents cited in other sections of this specification or recommended for additional information or as examples. While every effort has been m

14、ade to ensure the completeness of this list, document users are cautioned that they must meet all specified requirements of documents cited in sections 3, 4, or 5 of this specification, whether or not they are listed. 2.2 Government documents. 2.2.1 Specifications, standards, and handbooks. The foll

15、owing specifications, standards and handbooks form a part of this document to the extent specified herein. Unless otherwise specified, the issues of these documents are those cited in the solicitation or contract. Provided by IHSNot for ResaleNo reproduction or networking permitted without license f

16、rom IHS-,-,-MIL-PRF-22750G 3 FEDERAL SPECIFICATIONS TT-C-490 - Chemical Conversion Coatings And Pretreatments for Ferrous Surfaces (Base for Organic Coatings). TT-R-2918 - Remover, Paint, No Hazardous Air Pollutants (HAPS). FEDERAL STANDARDS FED-STD-313 - Material Safety Data, Transportation Data, a

17、nd Disposal Data for Hazardous Materials Furnished to Government Activities. FED-STD-595/13538 - Yellow, Gloss. FED-STD-595/17925 - Miscellaneous, Gloss. FED-STD-595/24533 - Green, Semi-gloss. FED-STD-595/34095 - Green, Flat or Lusterless. FED-STD-595/36375 - Gray, Flat or Lusterless. DEPARTMENT OF

18、DEFENSE SPECIFICATIONS MIL-DTL-5541 - Chemical Conversion Coatings on Aluminum and Aluminum Alloys. MIL-A-8625 - Anodic Coatings for Aluminum and Aluminum Alloys. MIL-DTL-12468 - Decontaminating Agent, STB. MIL-PRF-23377 - Primer Coatings: Epoxy, High-Solids. MIL-PRF -23699 - Lubricating Oil, Aircra

19、ft Turbine Engine, Synthetic Base, NATO Code Number O-156. MIL-DTL-53022 - Primer, Epoxy Coating, Corrosion Inhibiting Lead and Chromate Free. MIL-DTL-53030 - Primer Coating, Epoxy, Water Based, Lead and Chromate Free. MIL-R-81294 - Remover, Paint, Epoxy, Polysulfide, And Polyurethane Systems. MIL-T

20、-81772 - Thinner, Aircraft Coating. MIL-PRF-83282 - Hydraulic Fluid, Fire Resistant, Synthetic Hydrocarbon Base, Metric, NATO Code Number H-537. MIL-PRF-85582 - Primer Coatings: Epoxy, Waterborne. MIL-PRF-87257 - Hydraulic Fluid, Fire Resistant; Low Temperature, Synthetic Hydrocarbon Base, Aircraft

21、and Missile. (Copies of these documents are available online at https:/assist.daps.dla.mil/quicksearch or from the Standardization Document Order Desk, 700 Robbins Avenue, Building 4D, Philadelphia, PA 19111-5094.) 2.2.2 Other Government documents, drawings, and publications. The following other Gov

22、ernment documents, drawings, and publications form a part of this document to the extent specified herein. Unless otherwise specified, the issues of these documents are those cited in the solicitation or contract. UNITED STATES ENVIRONMENTAL PROTECTION AGENCY (EPA) EPA Method 311 - HAPS in Paints ap

23、ply additional remover conforming to the control formulation of TT-R-2918, type I, to cover any remaining coating and allow it to dwell for an additional 4 hours. Immediately after this second 4 hour exposure, the test panels shall be scraped with a rubber scraper to remove the bulk of the loosened

24、coatings and remover residue. The test panels shall then be rinsed with cool tap water and brushed with a soft, nylon bristle brush. Paint removal shall be determined for each test panel by estimating Provided by IHSNot for ResaleNo reproduction or networking permitted without license from IHS-,-,-M

25、IL-PRF-22750G 19 the percentage of the substrate revealed by the stripping process. The result shall be the average of the two panels tested. The result shall conform to 3.5.19. Method B: Two test panels, prepared as specified in 4.7.18 and weathered for no less than 500 hours as directed in 4.6.9 s

26、hall be placed on a rack at a 60 angle with the horizontal. Enough paint remover, conforming to the paint stripping efficiency requirements of MIL-R-81294 type I or II, shall be poured along the upper edge of each test panel to completely cover the coating surface. After no less than 60 minutes of e

27、xposure, the loosened coating shall be brushed off, and the test panels shall be rinsed while brushing under a stream of cool water. The result shall be the average of the two panels tested. The result shall conform to 3.5.19. 4.7.28 Toxic ingredients. Other than PCBTF, the manufacturer shall certif

28、y that the primer contains no benzene (benzol), chlorinated solvents or ethylene based glycol ethers and their acetates. Nonconformance to 3.5.20 constitutes failure of this requirement. 5. PACKAGING 5.1 Packaging. For acquisition purposes, the packaging requirements shall be as specified in the con

29、tract or order (see 6.2). When packaging of materiel is to be performed by DoD or in-house contractor personnel, these personnel need to contact the responsible packaging activity to ascertain packaging requirements. Packaging requirements are maintained by the Inventory Control Points packaging act

30、ivities within the Military Service or Defense Agency, or within the military services system command. Packaging data retrieval is available from the managing Military Departments or Defense Agencys automated packaging files, CD-ROM products, or by contacting the responsible packaging activity. 6. N

31、OTES (This section contains information of a general or explanatory nature that may be helpful, but is not mandatory.) 6.1 Intended use. This epoxy coating is intended for use as an interior topcoat on aircraft and ground support equipment, as well as a repair coating on Navy weapon systems. No addi

32、tives other than the appropriate thinner to obtain the proper spray viscosity are to be added. This coating contains a maximum VOC of 340 g/l (2.8 lbs/gal) and is lead and chromate free. The type I formulations may contain VOHAPS and the type II, III and IV formulations are VOHAP-free. The type III

33、formulations are designed as direct to metal with an enhanced corrosion performance of 1,000 hour salt spray and 40 cycle corrosion resistance. The grade B coating is for interior use only. 6.2 Acquisition requirements. The acquisition document should specify the following: a. Title, number and date

34、 of this specification. b. Type, class, grade and color of coating required (see 1.2). c. Part or identifying number (PIN) (see 1.4). d. Whether a MSDS is required with each shipment (see 3.7 and 4.7.1.3). Provided by IHSNot for ResaleNo reproduction or networking permitted without license from IHS-

35、,-,-MIL-PRF-22750G 20 e. If a toxicity clearance is required (see 3.8). f. Lot and batch formation (see 4.3.1). g. Packaging requirements (see 5.1). 6.3 Basis of purchase. The epoxy coatings covered by this specification should be purchased by volume, the unit being a kit comprised of 1 quart of 57.

36、75 cubic inches or 1 gallon of 231 cubic inches. The kit components need not be the same size. 6.4 Qualification. With respect to products requiring qualification, awards will be made only for products which are, at the time of award of contract, qualified for inclusion in the QPD, whether or not su

37、ch products have actually been so listed by that date. The attention of contractors is called to this requirement and manufacturers are urged to arrange to have the products that they propose to offer to the Federal Government tested for qualification in order that they may be eligible to be awarded

38、 contracts or purchase orders for the products covered by this specification. Samples for QPD testing (see 4.2) should be submitted to ARL, ATTN: RDRL-WMM-C, Organic Coatings Team, Building 4600, Deer Creek Loop, APG, MD 21005-5066. 6.4.1 Extension of qualification for color. For type I, once qualif

39、ied for color numbers 17925 and 36375, qualification will extend to other gloss, semi-gloss and lusterless colors, with the exception of color number 34095. Color number 34095 must be qualified separately. For type II, qualification for color number 24533 along with color chips and statements of com

40、position for 17925 and 36375 will extend to other gloss, semi-gloss and lusterless colors. Color 34095 requires separate qualification. For type III, qualification for color number 24533 along with color chips and statement of composition for 36375 will extend to other semi-gloss and lusterless colo

41、rs. 6.4.2 Conformity to qualified sample. All lots of coatings supplied under this specification must be manufactured using the same formulation, raw materials and supplier(s) of raw materials, methods of manufacture, equipment, and geographic location as the qualification sample, unless changes hav

42、e been approved by the qualifying activity. 6.4.3 MSDS. Contracting officers will identify those activities requiring copies of a completed MSDS prepared in accordance with FED-STD-313. The pertinent Government mailing addresses for submission of data are listed in FED-STD-313. 6.4.4 Sample identifi

43、cation for qualification inspection. Samples for QPD testing are to be identified in a cover letter with the following information: Manufacturers name and product number. Submitted by (name and date). Specify the number of samples. Specify the reason for submitting the samples. Specification MIL-PRF

44、-22750G; Type_, Color_, Class_, Grade_, “Coating, Epoxy, High-Solids”. Provide a copy of the MSDS. Provided by IHSNot for ResaleNo reproduction or networking permitted without license from IHS-,-,-MIL-PRF-22750G 21 Provide a copy of the notarized statement of composition. Provide a copy of the techn

45、ical data sheet. Provide a copy of the test report. 6.5 Retention of qualification. To retain qualification of products approved for listing in the QPD, the manufacturer will be requested to verify by certification to the qualifying activity that its product(s) comply with the requirements of this s

46、pecification. Unless otherwise specified by the qualifying activity, the time of periodic verification by certification will be in two-year intervals from the date of original qualification and will be initiated by the qualifying activity. 6.6 Conformance rejection and retest. Failure in any conform

47、ance inspection will result in the rejection of the batch from which it was obtained and constitutes justification for removal from the qualified products list. Rejected material cannot be resubmitted for acceptance without written approval from the qualification activity (see 4.3). The application

48、for resubmission will contain all details concerning previous rejections and measures taken to correct these deficiencies. 6.7 Toxicity clearance request. Department of the Army Regulation (AR) 40-5, Preventive Medicine, (AR) 70-1, Acquisition Policy, and Department of the Army Pamphlet 70-3, Acquis

49、ition Procedures, require a toxicity clearance. Army toxicity questions and/or a toxicity clearance request should be addressed to: Commander, Public Health Command (Provisional) (MCHB-TS-T), 5158 Blackhawk Road, APG, MD 21010-5403. 6.8 Detail specification. MIL-DTL-53072, Chemical Agent Resistant Coating (CARC) System Application Pro