ARMY MIL-PRF-32349 A-2011 CONTAINER CARGO TRIPLE CONTAINER (Tricon) (WITHOUT CABINETS DRAWERS OR SHELVES).pdf

1、 Comments, suggestions, or questions on this document should be addressed to U.S. Army RDECOM, Tank Automotive Research, Development and Engineering Center, ATTN: RDTA-EN/STND/TRANS MS #268, 6501 E. 11 Mile Road, Warren, MI 48397-5000 or emailed to DAMI_STANDARDIZATIONconus.army.mil. Since contact i

2、nformation can change, you may want to verify the currency of this address information using the ASSIST Online database at https:/assist.daps.dla.mil. AMSC N/A FSC8115 INCH-POUND MIL-PRF-32349A 24 August 2011 SUPERSEDING MIL-PRF-32349 25 March 2011 PERFORMANCE SPECIFICATION CONTAINER, CARGO TRIPLE C

3、ONTAINER (Tricon) (WITHOUT CABINETS, DRAWERS, OR SHELVES) This specification is approved for use by all Departments and Agencies of the Department of Defense. 1. SCOPE 1.1 Scope. This specification describes a 6 feet (ft) 5-1/2 inches (in) long by 8 ft wide by 8 ft high (1968 millimeters (mm) by 243

4、8 mm by 2438 mm) (external measurements) reusable International Standards Organization (ISO) compatible triple container (Tricon) used for the storage, transportation and distribution of dry cargo. 1.2 Description. Tricons will be available in two types as follows: TYPE 1 - One set of double doors,

5、located on one 6 ft 5-1/2 in (1968 mm) curb side, only. TYPE 2 - Two sets of double doors, located on each of the 6 ft 5-1/2 in sides (1968 mm) curb and road sides. Tricons will be manufactured to the latest ISO standards and their corresponding amendments as described in this document. Three Tricon

6、s, when coupled together, will be an ISO-compatible empty shell container with tie downs and will measure 19 ft 10-1/2 in long by 8 ft wide by 8 ft high (6058 mm by 2438 mm by 2438 mm) (external measurements) and will be in accordance with this specification. Throughout this document, three Tricons

7、when coupled are referred to as a 20-foot module or container. Provided by IHSNot for ResaleNo reproduction or networking permitted without license from IHS-,-,-MIL-PRF-32349A 2 2. APPLICABLE DOCUMENTS 2.1 General. The documents listed in this section are specified in sections 3, 4, or 5 of this spe

8、cification. This section does not include documents cited in other sections of this specification or recommended for additional information or as examples. While every effort has been made to ensure the completeness of this list, document users are cautioned that they must meet all specified require

9、ments of documents cited in sections 3, 4, or 5 of this specification, whether or not they are listed. 2.2 Government documents. 2.2.1 Specifications, standards and handbooks. The following specifications, standards, and handbooks form a part of this document to the extent specified herein. Unless o

10、therwise specified, the issues of these documents are those cited in the solicitation or contract (see 6.2). FEDERAL SPECIFICATIONS TT-C-490 - Chemical Conversion Coatings and Pretreatments for Ferrous Surfaces (Base for Organic Coatings) FEDERAL STANDARDS FED-STD-595/34094 - Green 383 FED-STD-595/3

11、3446 - Tan 686A COMMERCIAL ITEM DESCRIPTIONS A-A-59745 - Zinc-Rich Coatings DEPARTMENT OF DEFENSE SPECIFICATIONS MIL-DTL-53072 - Chemical Agent Resistant Coating (CARC) System, Application Procedures and Quality Control Inspection DEPARTMENT OF DEFENCE STANDARDS MIL-STD-1366 - Transportability Crite

12、ria (Copies of these documents are available from https:/assist.daps.dla.mil/quicksearch/ or from the Standardization Document Order Desk, 700 Robbins Avenue, Building 4D, Philadelphia, PA 19111-5094.) 2.2.2 Other Government documents, drawings, and publications. The following other Government docum

13、ents, drawings, and publications form a part of this document to the extent specified herein. Unless otherwise specified, the issues of these documents are those cited in the solicitation or contract. Provided by IHSNot for ResaleNo reproduction or networking permitted without license from IHS-,-,-M

14、IL-PRF-32349A 3 CODE OF FEDERAL REGULATIONS (CFR) 49CFR450 - Coast Guard, Department of Homeland Security, General 49CFR451 - Coast Guard, Department of Homeland Security, Testing and approval of containers 49CFR452 - Coast Guard, Department of Homeland Security, Examination of containers 49CFR453 -

15、 Coast Guard, Department of Homeland Security, Control and enforcement ARMY REGULATIONS (AR) AR 70-38 - Research, Development, Test and Evaluation of Materiel for Extreme Climatic Conditions (15 Sept 1979) (Copies of these documents are available from www.gpoaccess.gov/cfr/index.html or U.S. Governm

16、ent Printing Office, P.O. Box 979050, St. Louis, MO 63197-9000.) 2.3 Non-Government publications. The following documents form a part of this document to the extent specified herein. Unless otherwise specified, the issues of these documents are those cited in the solicitation or contract (see 6.2).

17、ASTM INTERNATIONAL ASTM D3359 - Standard Test Method for Measuring Adhesion by Tape Test ASTM F883 - Standard Performance Specification for Padlocks (Copies of these documents are available from www.astm.org or ASTM International, P.O. Box C700, West Conshohocken, PA 19428-2959.) GENERAL MOTORS CORP

18、ORATION (GM) GMW14872 - Cyclic Corrosion Laboratory Test - English (Copies of this document are available from General Motors North America, c/o Global Engineering Documents, 15 Inverness Way East, Englewood, CO 80112 or or as directed by the contracting officer.) INTERNATIONAL ORGANIZATION FOR STA

19、NDARDIZATION (ISO) ISO 668 - Containers, Series 1 Freight, Classification, Dimensions and Ratings (DoD Adopted) ISO 1161 - Containers, Series 1 Freight - Corner Fittings - Specification (DoD Adopted) ISO 1496-1 - Containers, Series 1 Freight - Specification and Testing - Part 1: General Cargo Contai

20、ners for General Purposes Provided by IHSNot for ResaleNo reproduction or networking permitted without license from IHS-,-,-MIL-PRF-32349A 4 ISO 6346 - Freight Containers - Coding, Identification and Marking (Copies of these documents are available from www.iso.org or www.ansi.org or ANSI Customer S

21、ervice Department, 25 W. 43rd Street, 4th Floor, New York, NY 10036.) 2.4 Order of precedence. Unless otherwise noted herein or in the contract, in the event of a conflict between the text of this document and the references cited herein, the text of this document takes precedence. Nothing in this d

22、ocument, however, supersedes applicable laws and regulations unless a specific exemption has been obtained. 3. REQUIREMENTS 3.1 First article. When specified (see 6.2), a sample shall be subjected to first article inspection in accordance with 4.2. 3.2 Materials. The materials selected for construct

23、ion of the containers and connecting couplers are the responsibility of the contractor and shall be in accordance with applicable federal, military or national technical society, association or institute specification or standard. The materials shall be of sufficient durability to meet all the perfo

24、rmance requirements as specified herein. The material shall have no adverse effect on the health of personnel when used for its intended purpose. Toxic chemicals, hazardous substances, or ozone depleting chemicals (ODCs) shall not be used. No radioactive materials, mercury, or cadmium plating shall

25、be used. Care shall be exercised during design and in all material selection to reduce or eliminate the need for hazardous materials and emissions of volatile organic compounds (VOCs) throughout the products lifecycle. 3.2.1 Material deterioration, prevention, and control. The containers and connect

26、ing couplers shall be fabricated from materials, inherently corrosion resistant such as galvanized steel to G-90 level, stainless steel or composites or treated materials that provide protection against the various forms of corrosion and deterioration that may be encountered in all of the operating

27、and storage environments addressed in 3.4. All container designs shall be evaluated for corrosion prevention and control by the GMW14872 Cyclic Corrosion Laboratory Test (CCLT) for 120 cycles to qualify the system (pretreatment, coating type(s) and coating thicknesses). The containers shall operate

28、for a minimum of 20-year service life without performance degradation due to corrosion. No actions beyond normal washing, scheduled maintenance (exclusive of paint touch up), repair of accidentally damaged areas (not a result of intended use, deficiency in design, materials, manufacturing or normal

29、wear), and replacement of damaged paint shall be necessary to keep the corrosion prevention in effect. To meet the nuclear biological and chemical (NBC) survivability requirements, materials shall be selected which can be decontaminated without degradation when cleaned with Decontamination Solution

30、Number 2 (DS2). The connecting couplers (see 3.5.5) shall be considered part of the container and shall also meet the 20-year service life; regardless that normal use of couplers could degrade standard corrosion protection methods. All container designs shall be tested and evaluated for corrosion pr

31、evention in accordance with 4.4.3. Provided by IHSNot for ResaleNo reproduction or networking permitted without license from IHS-,-,-MIL-PRF-32349A 5 3.2.2 Treatment and painting. The containers shall be made of inherently corrosion resistant materials, or if made of aluminum or steel, shall be trea

32、ted to provide corrosion resistance for an expected life of 20 years. The containers shall be cleaned, pretreated, primed and painted in accordance with the coating manufacturers recommendations for the specific coating system that shall be used. The application of the CARC system shall be performed

33、 in accordance with MIL-DTL-53072 on all interior and exterior metal surfaces unless otherwise specified (see 6.2). All organic zinc rich coatings shall be in accordance with A-A-59745 with exception that the zinc content shall be 85% or higher by weight in dry film. Top-coat color shall be green 38

34、3, Color Number 34094 of FED-STD-595 unless otherwise specified (see 6.2). Top coat color may also be Tan 686A, Color Number 33446 of FED-STD-595 when specified (see 6.2). Coating system shall be selected to provide resistance to environmental degradation and coating chipping (see 4.4.6). The color

35、of interior surfaces shall be green 383, Color Number 34094 of FED-STD-595 unless otherwise specified (see 6.2). When specified, in addition to CARC painting, the underside of the containers shall be undercoated with Tectyl 121B 2.8 Volatile Organic Content (VOC) (Daubert Chemical Company) to furthe

36、r prevent corrosion (see 6.2). A product with equivalent characteristics may be used in lieu of Tectyl 121B 2.8 VOC (see 6.2). Any welds and heat affected zones in galvanized steel shall be coated by zinc rich primer or thermal spray zinc to restore the zinc finish or provide equivalent protection p

37、rovided by the zinc. Galvanized steel shall be pretreated with zinc phosphate per TT-C-490. 3.2.3 Dissimilar metals. Dissimilar metals shall not be used in intimate contact with each other unless protected against galvanic corrosion. 3.2.4 Recycled, recovered, or environmentally preferable materials

38、. Recycled, recovered, or environmentally preferable materials should be used to the maximum extent possible provided that the material meets or exceeds the operational and maintenance requirements, and promotes economically advantageous life cycle costs. Used, rebuilt or remanufactured components,

39、pieces, and parts shall not be incorporated into the container. Materials not specified shall be in accordance with applicable federal, military, or national technical society, association or institute specifications or standards. 3.2.5 Construction. The container shall be constructed to minimize re

40、cesses and voids where moisture can accumulate. No part of the container shall protrude beyond the outside plane surfaces of the corner fittings. 3.3 Operating and design requirements. 3.3.1 Description. Each Tricon shall be 6 ft 5-1/2 in long by 8 ft wide by 8 ft high (1969 mm by 2438 mm by 2438 mm

41、) and shall be suitable for repeated use, waterproof, and non-collapsible. Used materials or components shall not be used as part of any Tricon. Three Tricons, when coupled together, shall hereinafter be referred to as a container for the purposes of this specification, and shall become a 19 ft 10-1

42、/2 in by 8 ft by 8 ft (6058 mm by 2438 mm by 2438 mm) ISO-compatible container with tie downs, vertical logistic tracks, and shelf decking beams when specified (see 6.2) in accordance with this specification and figures 1 through 7. Shelf decking beams, beyond what is required for test in 4.4.5 shal

43、l be provided with each Tricon when specified (see 6.2). Unless otherwise specified herein, the container shall be compatible Provided by IHSNot for ResaleNo reproduction or networking permitted without license from IHS-,-,-MIL-PRF-32349A 6 with the requirements of the latest version of ISO 1496-1 a

44、nd its corresponding amendments. The three Tricons coupled shall be rated for 44,800 pounds (20,321 kg) gross weight. The tare weight of each Tricon shall not exceed 2,600 pounds (1,179 kg) for Type 1 and 2,800 pounds (1,270 kg) for Type 2. An individual Tricon shall be rated at 14,900 pounds (6,759

45、 kg) gross weight. The construction of the three coupled Tricons shall allow for stacking according to the latest version of ISO 1496-1, and its corresponding amendments for 1C containers. Reference herein to any specific commercial company, product, process, or service by trade name, trademark, man

46、ufacturer, or otherwise, does not necessarily constitute or imply its endorsement, recommendation, or favoring by the United States Government or the Department of the Army (DoA), and shall not be used for advertising or product endorsement purposes. 3.3.2 Doors. Doors shall conform to ISO 1496-1 ex

47、cept as specified in this paragraph and in table I. Each door shall have a mechanically attached gasket (seal) capable of meeting all operating environment requirements of 3.4, 3.4.1, and 3.4.2, including conditions of high heat and relative humidity (RH) combined (+140 F and 95% RH) to provide a we

48、athertight seal. Doors shall be hung on the 6 ft 5-1/2 in (1968 mm) container frame and shall open to not less than the dimensions specified in below table. Tricon door opening dimensions shall be the same for both Type 1 and Type 2 Tricons. Each door shall be provided with minimum one exterior heav

49、y-duty, handle operated cam-locking device with anti-rack provisions, which through lever type action aids in releasing the door seal from the doorframe. Each locking device handle must be capable of accepting a padlock and security seal. All locking rods (see figure 3) shall be mounted such that they cannot be removed by mechanical means from the exterior side of the container to defer pilfering and gain access to the container conte