1、1 MIL-STD-162E SUPERSEDING MIL-STD-16 2D 14 December 1972 29 May 1980 . MILITARY. STANDARD MATERIALS HANDLING EQUIPMENT: PREPARATION FOR SHIPMENT, STORAGE, CYCLIC MAINTENANCE ROUTINE TESTING AND PROCESSING Provided by IHSNot for ResaleNo reproduction or networking permitted without license from IHS-
2、,-,- MIL-STD-Lb2E PA W 7747711 0039853 4 MI L-STD-162E 29 May 1960 DEPARmNT OF DEFENSE WASHINGTON, D.C. 20301 Materials Handling Equipment: .Preparation for Shipment, Storage, Cyclic Maintenance Routine Testing and Processing MIL-STD-16 2E I. This Military Standard is approved for use by all Departm
3、ents and Agencies of the Department of Defense. 2. Recommended corrections, additions, or deletions should be addressed to: U.S. Army Mobility Equipment Research and Development Command, AWN: Fort Belvoir, VA 22060. DRDM-DS, . . Provided by IHSNot for ResaleNo reproduction or networking permitted wi
4、thout license from IHS-,-,-Provided by IHSNot for ResaleNo reproduction or networking permitted without license from IHS-,-,-MIL-STP162E 29 May 1980 Pa r agr aph 5.1 5.1.1 5.102 5eLo201 5.1.2.1.1 5.1.2.2 5s1.2.2.1 5s 1.2.2.1.1 5.1.2.2.1s2 5.1o2.2o2 5.1,2.2.2.1 5 o 1.202 e2 02 501.3 5.1.4 5.105 5s le
5、6 5,1.6,1 5.1.6el.L 5*1.6*1*2 5.1.6. le3 5*1e6. le4 5.1.7 5.1.8 5.1.8, 1 501.8 e2 5.1.9 5s1.9.1 5.1.9.2 5.1.9.3 5.3.19.4 5e1.9o5 5.1.10 5o1.11 5olell.l 5 o 1 11.2 5.1e11.3 5.1.12 501.13 5 le 13 1 5. le 14 5 1. 14 1 5.1.14*2 5-1.15 5, le 15.1 LevelA. . Load lifting and placement assembly . Hydraulic
6、system. . Hydraulic systems with oil returns. . Mechanical systems. Gears . Exposed gears. Enclosed gears. Drive chains. . Exposed chains, velocity joints and sprockets Enclosed chains and chain housings. Winches and cables. Upright masts and booms . . . . . . Rollers Power train. . Transmissions .
7、Standard (synchromesh) drive. . Automatic drive Differentials transfer cases, and E inal drives. Drive shafts, propeller shafts, and universal joints. . Drivebelts Batteries, cables and electrolyte . For internal combustion engines For electric powered equipment. Brake systems . Brakedrums Hydraulic
8、 brakes. . Electric brakes Air-actuated brake systems. Air-hydraulic brakes. . Disc-type clutches (dry type) . Operators compartment components, . Gear shifts and control levers. Seat backs, arm rests, and cushions . . . Instrument: panels . Pneumatic tires Radiator ronts and windshields Wiper arms
9、and blades . . . . . Electric motors and electrical components . Electric motors Electrical components . Miscellaneous components. . . Engines and engine accessories. Operating levers. . iv Provided by IHSNot for ResaleNo reproduction or networking permitted without license from IHS-,-,-1_ - I MIL-S
10、TD-162E PA m 9999911 003485q T m . I MI L-STD-16 2E 29 May 1980 Page 5.1.15.2 . 5.1.16 - - - - 5.1.17 I 5.1.18 5.1.19 5-1 -20 - 2 5.1.21 5.2 5.2.1 5.2.2 5.2.3 . - . . _. - - - - Power steerina sv Lights, reflectors, and mirrors . . b . 8 Wheels. axles. and bearings . . . . . . -,stems. . . . . . . .
11、 . . Forks a a -. . . . . . . . . . . . 5.2.4 Drive chi - . 5.2.4.1 5.2.4.2 5.2.5 5.2-6 -_- 5.2.7 Bath 5.2.8 5.2.9 5.2.10 5.2.11 5.2.12 5.2.13 5.2.14 5.2.15 5.3.1 5.3 _._ _.I _._ 2r s. . . . . . . . . . . . . _ :enance tools . . . . . . . . . . . . . Repair parts. . . . . . . . . . . . . . . . Level
12、 B. . . . . . . . . . . . . . . . . Engine and engine accessories . . . . . Hydraulic systems . . b . . . . . . . . . . Enclosed gears. . . . . . . . . . . . . . tins . . . . . . . . . . . . . . Exposed chains, velocity joints and sprockets . . . . . . . . . . . . . . . Enclosed chains . . . . . . .
13、 . . . . . . Transmissions . . . . . . . . . . . . . . . Drive belts . . . . . . . . . . . . . . . -xies, cables, and electrolyte. . b . . Brake systems . . . . . . . . . . . . . . . Pneumatic tires . . . . . . . . . b . . . Electric motors and electrical components . Operating levers. . . . . . . .
14、 . . . . . Power steering systems. . . . . . . . . . . Forks . . . . . . . . . . . . . . . . . . Fire extinguishers. . . . . . . . . . . . Maintenance tools and repair parts. . LevelC. b . . . . . . . . . . . . - - ._ 5.3.3 5.3.4 5.3.5 - 5.3.6 5.3.6.1 5.4 5.5 - 5.6 internai combustion engines . . .
15、. . . . . Hydraulic systems and power trainF components Maintenance tools and repair parts. . b . . Forks . . . . . . . . . . . . . . . . . . . Other components. . . . . . . . . . . . . Storase requirements for (CH) storage . . . 13 13 13 13 14 14 14 14 14 14 14 15 15 15 15 15 15 15 15 15 15 15 15 1
16、5 15 15 15 16 16 16 16 16 16 - Commer c ia1 Packing for type I - mobile and type II .- -IC IO -crateu . . . . . . . . . . . . . . . . 16 5.5.1 LevelA . . . . . . . . . . . . . . . . 5.5.1.1 Type I - mobile equipment . . . . . b . . 16 5.5.1.2 Type II - crated equipment, . . . . . . . 16 16 5.5.2 Lev
17、el B. . . . . . . . . . . . . . . . . . 17 Commercial. . . . . . . . , . . . . . . . . . 5.5.3 17 criteria . . . . . . . . . . . I %. - . .- - - - . . - Inspection Provided by IHSNot for ResaleNo reproduction or networking permitted without license from IHS-,-,-MfL-STD-162E 29 May 1980 Paragraph 10
18、. 10.1 10 02 10.3 20.3.1 20 . 2001 20.1.1 20.1.2 20.1.3 20 02 20.2.2 2002.3 20.2.4 2002b1 20.3 20.4 20.4.1 20.42 30 a 30.1 30.2 30 03 APPENDIX A Page PREPARATION OF EQUIPMENT FOR LIVE STORAGE, CYCLIC MAINTENRNCE, ROUTINE TESTING FOR PROCESSING . 18 SCOPE. . . 18 Purpose . . . . . . 18 Scope. . . . .
19、 . . . . . . . . . . . . . . . 18 Classification . o . . . . . . . . . . . . . . 18 Uobile storage. . . . . . . . . . . . . . . . 18 DETAILED REQUIREMENTS. . . . . . . . . . . . . 18 Preparation for live storage . . . . . . . . . . 18 Fuel tanks . . . . . . . . . . . . . . . . 18 Covered openings .
20、. . . . . . . . . . . . . 18 Preserved systems. . . . . . . . . . . . . . . . 18 “ Preparation for exercising . . . . . . . . . 18 Major assemblies and mechanical systems. . . . . 19 Pires. . . . . . . . e . . . . . . . 8 . . . . 19 Fueltanks . 19 Batteries. . . . . . . . . . . . . . 19 Exercising .
21、 . . . . . . . . . . . . . . . . 19 Cyclic maintenance, routine testing and processing . . . . . . . . . b . . . . . . . . 19 Inspection and maintenance after placement in live storage. . . . . . . . . . . . . . . 19 Thirty-Day testing . . . . . . . . . . . . 19 Mobile equipment: . . , . . . . . . .
22、 . . . . 20 Maintenance of records . . . . . . . . . 20 Represewation . . . . . . . , . . . . . 21 INSPECTION OF OPERATING CONDITIONS o 20 vi Provided by IHSNot for ResaleNo reproduction or networking permitted without license from IHS-,-,-MIL-STD-362E PA m 7377733 0034856 3 W MIL-STP162E Paragraph
23、29 May 1980 Page 10 . 10.1 10.2 10.3 20 . 20.1 20.2 20.3 20.3.1 20.3.2 30 . 30.1 30.2 30.3 30.4 APPENDIX B INSPECTION OF PROCESSING ACCOMPLISHED IN ACCORDAKE WITHTHISSTANDARD SCOPE . Purpose Scope . Classification . DETAILED REQUIREMENTS Respons i bil i ty for inspect ion . Material inspection Prepr
24、oduction pack Examination Test . QUALITY CONFORMANCE INSPECTION Inspection stages . Unit of product . . . . Sampling . Examination y . . . . . . . . . . . . . . Table I Inspection and maintenance Table II Classification of defects (Appendix A) . Figures TABLES (mobile only) Appendix B) . FIGURES 22
25、22 22 22 22 22 22 22 22 22 22 23 . 23 23 23 23 20 23 1 . 2 . 3 . Typical Application of metal strapping securing forks to trucks 29 30 Typical application f metal clamps securing forks Clamping device for fork securement on MHE . totrucks 31 Provided by IHSNot for ResaleNo reproduction or networking
26、 permitted without license from IHS-,-,-MIL-STD-Lb2E PA m 77779LL 003Lt857 5 m MIL-STD-162E 29 May 1980 1, SCOPE 1.1 Purpose. This standard establishes the minimum requirements for level A, level Bi level C, and Commercial preservation, packing and marking of self-propelled materials handling equipm
27、ent for shipment from contractors or for storage at, or shipment from Government installations. Appendix A to this standard provides procedures to be effected at storage installations to maintain the equipment in operating condition while in live storage for an indefinite period. be effected by cont
28、ractors at time of shipment and by storage installations when equipment is being prepared for shipment and for dead storage in accordance with the detailed requirements of this standard. Appendix A and Appendix-B are mandatory for use and form an integral part of this standard. Appendix B to this st
29、andard provides inspection and test procedures to 1.2 Application. The requirements contained in this standard are intended for application to materials handling equipment, such as forklift trucks, warehouse tractors, cranes (except construction type cranes and crane shovels LI), gantry type or stra
30、ddle type carrying trucks, pallet type and platform trucks, whether prepared for shipment at the point of manufacture or for shipment and storage at a Government installation. activity, this standard may be used as a guide for preservation, packing, and marking of other similar wheeled materials han
31、dling vehicles. c At the option of the using 1.3 Classification. Preservation and packing shall be one of the following preparation types, as specified: Type I - Mobile. Preparation of the equipment, for shipment and storage, capable of being transported on the equipment wheels. Type II - Crated. Pr
32、eparation of equipment, for shipment and storage that is to be transported in crates, 2. REFERENCED DOCUMENTS 2.1 Issues of documents. The following documents of the issue in effect on date of invitation for bids, or request for proposal, and for use by storage in- stallations, form a part of this s
33、tandard to the extent specified herein: i/ Note. for shipment and storage in accordance with MIL-C-3580. Construction type cranes and crane shovels shall be prepared SPECIFICATIONS FEDERAL L-P-37 8 QQ-S-7 81 TT-P-664 - Plastic Sheet and Strip, Thin Gauge, - Strapping, Steel and Seals. - Primer, Coat
34、ing, Synthetic, Rust- Inhibiting, Lacquer-Resisting. - Tags, Shipping and Stock. Polyolefin. 1 Provided by IHSNot for ResaleNo reproduction or networking permitted without license from IHS-,-,- - - MIL-STD-Lb2E PA m 9949911 003q858 7 MIL-STD-162E 29 May 1980 PPP-B-601 PPP-B-621 PPP-B-6 3 6 PPP-B-10
35、55 P PP-P-40 - Boxes, Wood, Cleated-Plywood. - Boxes, Wood, Nailed and Lock-Corner. - Boxes, Shipping, Fiberboard. - Barrier Material, Waterproofed, Flexible. - Packaging and Packing of Hand Tools. MILITARY MI L-2-10 4 MIL-P-I. 16 MI L-B-12 1 MI L-S- 20 7 MIL-L-210 5 MIL-C-3580 MX L-E-10 0 6 2 MI L-
36、V-13 811 MI E-E-16 298 MI L-L- 2 12 6 O MIL-T-22085 MIL-B-4 6 17 6 MIL-T-46755 STANDARDS FEDERAL FED-STW10 1 MILITARY MIL-STD-105 MIL-STD-129 MIL-ST-1186 - Preservation, Packaging, and Packing Materials: Test Procedures. - Sampling Procedures and Tables for - Marking for Shipment and Storage. - Cush
37、ioning, Anchoring, Bracing, Blocking and Waterproofing: With Appropriate Test Method s . Inspection by Attributes. 2 Provided by IHSNot for ResaleNo reproduction or networking permitted without license from IHS-,-,-Provided by IHSNot for ResaleNo reproduction or networking permitted without license
38、from IHS-,-,-MI i-LiTD-16 2E 29 May 1980 3.2.2 Crateq. The term crated refers to materials handling equipment, processed for shipment and storage, and is packed in a crate. 3.3 -srage. Storage refers to placing or keeping the materials handling equipment in a warehouse, building, covered or open str
39、ucture, or in an open outdoor area, 3.3.1 Live storage. Live storage refers to maintenance of materials handling equipment in ready-to-ship, ready-to-operate condition on short notice (see Appendix Al. 3.3.2 Dead Storage. Dead storage refers to materials handling equipment, z preserved and processed
40、 in accordance with this standard, and under controlled storage surveillance, that will require complete depreservation at the time of activation, or when issued for use (see Appendix B). 3.3.3 Controlled humidity storage. Controlled humidity storage (CH) refers to the storage of materials handling
41、equipment, live or dead in a controlled atmospheric condition that is 50 percent or less relative humidity. 3.4 Basic issue item (BIX). The basic issue items, referred to herein, includes handtools and other miscellaneous items specified to be furnished with the materials handling equipment. 3.5 Deg
42、rees of protection (preservation and packing). Degrees of protection are defined in terms of the amount of processing required to protect the equipment and EI1 items under stipulated known conditions. relationship between degrees of protection and methods or procedures of preserva- tion* and packing
43、. by the conditions that the equipment may be expected to encounter during shipment, handling, and storage. are determined by physical characteristics of the specific item to be proteated. either describing oc limiting the application of a particular degree of prote- t ion, There is no direct Degree
44、s of protection and their application are determined Methods of preservation and packing procedures Conditions described in this definition should not be construed as 3.5.1 Level A. The degree required for protection of material against the mast severe conditions known or anticipated to be encounter
45、ed during shipment, hanilling and storage. favorable conditions during shipment, handling and storage. 3.5.2 Level B . The degree required for protection of material under knowli 3.5.3 -. The degree required for protection of materials to the first receiving activity during shipment, handling, and l
46、imited tenure of storage. 3.5.4 Commercial. The methods and materials employed by the supplier to satisfy the requirements of the commercial distribution system. 4 Provided by IHSNot for ResaleNo reproduction or networking permitted without license from IHS-,-,-MIL-STD-Lb2E PA 77777LL 003L1bL 7 W 0
47、4. GENERAL REQUIREMENTS MI L-STD-162E 29 May 1980 4.1 General. General requirements specified herein are applicable to all preservation, and packing levels A, B, and C as specified in this standard. 4.2 Dissassembly. Disassmbly of the material handling equipment shall be the minimum necesary to safe
48、guard parts vulnerable to damage, pilferage, and loss, and to the removal of protruding parts that would otherwise increase cubage such as exhaust stacks, forks, tines, and accessories not within the confines of the basic equipment. However, disassembly shall be limited to those parts that can be re
49、moved and reinstalled without the use of special tools and skilled personnel. Removed bolts, nuts; screws, pins and washers shall be coated with type P-1 preservative and then reinstalled in mating parts and secured to prevent their loss. may not be removed for type II crated equipment for shipment storag
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