ARMY MIL-STD-633 G-2013 STANDARD FAMILY OF MOBILE ELECTRIC POWER GENERATING SOURCES GENERAL DESCRIPTION INFORMATION AND CHARACTERISTIC DATA.pdf

1、 MIL-STD-633G 30 MAY 2013 SUPERSEDING MIL-STD-633F 21 June 2012 DEPARTMENT OF DEFENSE INTERFACE STANDARD STANDARD FAMILY OF MOBILE ELECTRIC POWER GENERATING SOURCES GENERAL DESCRIPTION INFORMATION AND CHARACTERISTIC DATA REINSTATED AFTER JUNE 21, 2012 AND MAY BE USED FOR NEW ACQUISITIONS AND EXISTIN

2、G DESIGNS AND ACQUISITIONS AMSC N/A FSC 6115 INCH-POUND Provided by IHSNot for ResaleNo reproduction or networking permitted without license from IHS-,-,-MIL-STD-633G ii FOREWORD 1. This standard is approved for use by the Departments and Agencies of the Department of Defense. 2. This Military Stand

3、ard provides interface and technical information on standard mobile electric power sources for use by all Departments and Agencies of the Department of Defense (DoD). 3. Preparation of this document has been authorized by the Department of Defense Directive 4120.11, Standardization of Mobile Electri

4、c Power (MEP) Generating Sources, April 13, 2004, which assigns to the Project Manager, Mobile Electric Power (PM-MEP) the responsibility for establishing the Department of Defense Standard Family of Mobile Electric Power Generating Sources (MEPGS). The following are extracts from DoD Directive 4120

5、.11: (Additional information on this policy can be found at: http:/www.dtic.mil/whs/directives/corres/pdf/412011p.pdf). “4. POLICY 4.1. It is DoD policy to: 4.1.1. Establish, maintain, and provide a DoD standard family of MEP generating Sources for maximum use by DoD Components. 4.2. In designing an

6、d developing end items and systems requiring electric power from MEP generating sources, the DoD Components shall consider the characteristics and suitability of the DoD standard family of MEP generating sources, as defined in reference (b) and MIL-STD-1332 (reference (c). 4.3. When MEP generating s

7、ources are designed in, and procured as, an integral part of an end item or system, the current DoD standard MEP generating sources in reference (b) shall be used to the maximum extent practicable. 4.4. The DoD Components requiring MEP generating sources other than those available in the standard fa

8、mily shall so advise and obtain approval from the PM-MEP before starting procurement. The PM-MEP shall expedite action on such requests, as described in Note 9 of Appendix B in Subpart 208.7000(a) of the DFARS (reference (d).” 4. The DoD Standard Family of Mobile Electric Power Generating Sources (M

9、EPGS) has been designed to comply with DoD Directive 4140.25, Subject: DoD Management Policy for Energy Commodities and Related Services. Directive 4140.25 establishes DoD bulk Petroleum Management Policy. (Additional information on this policy can be found at: http:/www.dtic.mil/whs/directives/corr

10、es/pdf/414025p.pdf) The fuel standardization policy, paragraph 4.2 of the DOD Directive 4140.25, follows: Provided by IHSNot for ResaleNo reproduction or networking permitted without license from IHS-,-,-MIL-STD-633G iii “4.2. Fuel Standardization. The Combatant Commanders shall develop plans to min

11、imize the types of fuels required in joint operations. The Military Services shall design and procure weapon systems, support equipment, and vehicles. The Military Services shall also qualify new systems to use readily available commercial-type fuels. Standard fuels approved by the Defense Standardi

12、zation Program are listed in the Department of Defense Index of Standards and Specifications Federal Supply Group 91. Primary fuel support for land-based air and ground forces in all theaters (overseas and in the Continental United States) shall be accomplished using a single kerosene-based fuel, in

13、 order of precedence: JP-8, commercial jet fuel (with additive package), or commercial jet fuel (without additives), as approved by the Combatant Commander. Fuel support for ground forces may also be accomplished using commercially available diesel fuel when supplying jet fuel is not practicable or

14、cost effective. Primary fuel support for sea-based aircraft shall be a high-flash kerosene-based fuel, designated JP-5. In overseas theaters where the predominant fuel requirement is in support of the Navy, JP-5 may be substituted for JP-8, as approved by the Combatant Commander. Conventionally powe

15、red ships shall use a distillate-type fuel, designated F-76 for propulsion. Military Sealift ships may use commercial marine fuels for propulsion. The type of fuel designated for the battlefield shall be specified by the Combatant Commander depending on fuel availability and equipment to be used wit

16、hin the theater. To the maximum extent practical, no new combat support or combat service support equipment or vehicles requiring gasoline-type fuels shall be acquired or developed unless the support concept is to supply fuel as a packaged product.” 5. Comments, suggestions, or questions on this doc

17、ument should be addressed to: DEPARTMENT OF THE ARMY, DOD Project Manager, Mobile Electric Power, 5850 Delafield Road, Bldg 324, Fort Belvoir, VA 22060-5809. Phone: (703) 704-3162, DSN 654-3162. Fax:(703)704-3257, DSN: 654-3257. Website: http:/www.pm-mep.army.mil , Email: See website. Since contact

18、information can change, you may want to verify the currency of this address information using the ASSIST on line database at: https:/assist.dla.mil. Provided by IHSNot for ResaleNo reproduction or networking permitted without license from IHS-,-,-MIL-STD-633G iv TABLE OF CONTENTS TABLE OF CONTENTS .

19、 iv 1. SCOPE . 1 1.1 Scope 1 1.2 Applicability 1 2. APPLICABLE DOCUMENTS . 1 2.1 General . 1 2.2 Government documents . 1 2.2.1 Other Government publications 2 3. DEFINITIONS . 3 3.1 General . 3 3.2 Acronyms used in this standard . 3 3.3 Accessory box 5 3.4 Ancillary equipment. 5 3.5 Bandwidth 5 3.6

20、 Camouflage pattern 5 3.7 Chemical Agent Resistant Coating (CARC) 5 3.8 Classification 5 3.8.1 Type 5 3.8.1.1 Type I - Tactical 5 3.8.1.2 Type II - Prime 5 3.8.2 Class 6 3.8.2.1 Class 1 - Precise 6 3.8.2.2 Class 2 - Utility . 6 3.8.3 Mode . 6 3.8.3.1 Mode I . 6 3.8.3.2 Mode II 6 3.8.3.3 Mode III. 6

21、3.8.3.4 Mode IV 6 3.9 Deviation factor . 6 Provided by IHSNot for ResaleNo reproduction or networking permitted without license from IHS-,-,-MIL-STD-633G v 3.10 Dip 6 3.11 Failure 6 3.11.1 Relevant failure . 6 3.11.2 Non-relevant failures. 6 3.12 Harmonic 7 3.13 Hertz (Hz) 7 3.14 Line Item Number (L

22、IN) . 7 3.15 Mean Time Between Failure (MTBF) . 7 3.16 Mobile Electric Power Generating Sources (MEPGS) 7 3.17 Observed steady-state band 7 3.18 Overshoot . 7 3.19 Paralleling 7 3.20 Phase balance voltage 8 3.21 Power Factor (PF) 8 3.22 Power Units/Power Plants 8 3.22.1 Power Plant (PP) . 8 3.22.2 P

23、ower Unit (PU) . 8 3.22.3 Trailer chassis . 8 3.23 Primary Inventory Control Activity (PICA) 8 3.24 Rated load 8 3.25 Reconnectable generator set 8 3.26 Recovery time 8 3.27 Regulation 8 3.28 Ripple voltage 8 3.29 Rise 8 3.30 Stability 9 3.31 Steady-State . 9 3.32 Type Classified for Army use 9 3.33

24、 Undershoot . 9 3.34 Voltage modulation 9 4. GENERAL REQUIREMENTS . 9 4.1 Performance . 9 4.1.1 Noise . 9 Provided by IHSNot for ResaleNo reproduction or networking permitted without license from IHS-,-,-MIL-STD-633G vi 4.1.2 Environment 9 4.1.3 Altitude . 9 4.1.4 Electrical performance 10 4.1.5 Inc

25、lined operation . 10 4.1.6 Fuels, lubricants, and coolants 10 4.1.7 Protective devices . 10 4.1.8 Maintenance during operation 10 4.1.9 Camouflage nets 10 4.1.10 Storage 10 4.1.11 Preventive Maintenance Checks and Services (PMCS) . 10 4.1.12 Fuel capacity . 10 4.1.13 Auxiliary fuel system. . 10 4.1.

26、14 Supportability 11 4.1.15 Starting system 11 4.1.16 NATO slave receptacle . 11 4.1.17 Instrumentation . 11 4.1.18 Adjustments 11 4.1.19 Parallel operation 11 4.1.20 High Altitude Electromagnetic Pulse (HAEMP) 11 4.1.21 Electromagnetic Interference (EMI) . 11 4.1.22 Transportability . 11 4.1.23 Rel

27、iability, Availability, Maintainability (RAM) . 12 4.2 Service Specific Power Distribution Systems 12 4.2.1 Army Supported Power Distribution and Illumination System, Electrical (PDISE) 12 4.2.1.1 Feeder Systems 12 4.2.1.2 Distribution Systems . 12 4.2.1.2.1 M40 Distribution System. 12 4.2.1.2.2 M60

28、 Distribution System. 12 4.2.1.2.3 Utility Receptacle and Illumination Kit . 12 4.2.1.2.4 Power Distribution System, Electrical (PDISE) Interface . 12 4.2.1.2.5 PDISE implementation 12 4.2.1.2.6 Voltage drop considerations for the Army Supported PDISE . 14 Provided by IHSNot for ResaleNo reproductio

29、n or networking permitted without license from IHS-,-,-MIL-STD-633G vii 4.2.1.2.7 Phase balance for the Army Supported PDISE . 14 4.2.1.2.8 Universal Adapter for the Army Supported PDISE 14 4.2.2 Marine Supported Power Distribution Box (PDB) . 14 4.2.3 Navy Supported Power Distribution Systems . 14

30、4.2.4 Interfaces . 14 4.2.4.1 Electrical Interface 14 4.2.4.2 Convenience receptacle . 15 4.2.4.3 Trailer interface . 15 4.2.4.4 Primary fuel interface 15 4.2.4.5 Auxiliary fuel interface . 15 4.2.5 Human interface 15 4.2.6 Logistical interface 15 4.2.7 Dimensions and weight . 15 4.2.8 Camouflage ne

31、ts 15 4.2.9 Exhaust outlet 15 4.2.10 Safety 15 4.2.10.1 Grounding 15 4.2.10.2 Fire Protection . 15 4.2.10.3 Noise Protection 15 4.3 Delivered condition 16 4.3.1 Finish . 16 4.3.2 Skid Mounted MEPGS . 16 4.3.2.1 Safety items . 16 4.3.2.2 Batteries . 16 4.3.2.3 Auxiliary fuel line . 16 4.3.2.4 Startin

32、g aids . 18 4.3.2.5 Paralleling cables. 18 4.3.3 Power Units/Power Plants (PU/PP) 18 4.3.3.1 Power Units . 18 4.3.3.2 Power Plants 18 5. DETAILED REQUIREMENTS. . 18 Provided by IHSNot for ResaleNo reproduction or networking permitted without license from IHS-,-,-MIL-STD-633G viii 5.1 DoD Standard Fa

33、mily of Mobile Electric Power Generating Sources 18 5.2 Service Specific Power Distribution Systems 19 5.2.1 Army Supported Power Distribution Illumination Systems, Electrical (PDISE) . 19 5.2.2 Marine Supported Power Distribution Box (PDB) . 20 5.2.3 Navy Supported Power Distribution Systems . 20 5

34、.3 Parametric values . 20 5.4 Technical Data Packages . 20 6. ITEMS OF NOTE 21 6.1 Intended use . 21 6.2 Acquisition requirements . 21 6.3 National Stock Numbers (NSN) 21 6.4 MEPGS availability . 21 6.5 MEPGS Development Program . 21 6.6 Items not Army Type-Classified 21 6.7 Non-procurable MEPGS 22

35、6.8 Subject term (key word) listing 22 A.1 SCOPE . 23 A.1.1 Scope 23 A.2 GENERAL DESCRIPTIONS 23 A.2.1 Item Descriptions. 23 A.2.1.1 Military Tactical Generator (MTG) 23 A.2.1.2 Advanced Medium Mobile Power Sources 23 A.2.1.3 Tactical Quiet Generator (TQG) . 23 A.2.1.4 Deployable Power Generation an

36、d Distribution System (DPGDS) 23 A.2.1.5 Trailers 23 A.3 DETAILED DESCRIPTIONS. 23 A.3.1 Detailed descriptions 23 A.3.1.1 Military Tactical Generator Set, DED, 2 kW 26 A.3.1.2 Tactical Quiet Generator Set, DED, 3 kW. . 28 A.3.1.3 Advanced Medium Mobile Power Sources (AMMPS), DED 5 kW 32 A.3.1.4 Adva

37、nced Medium Mobile Power Sources (AMMPS), DED 10 kW 38 Provided by IHSNot for ResaleNo reproduction or networking permitted without license from IHS-,-,-MIL-STD-633G ix A.3.1.5 Advanced Medium Mobile Power Sources (AMMPS), DED 15 kW 43 A.3.1.6 Advanced Medium Mobile Power Sources (AMMPS), DED 30 kW

38、52 A.3.1.7 Advanced Medium Mobile Power Sources (AMMPS), DED 60 kW 60 A.3.1.8 Tactical Quiet Generator Set, DED, 100 kW 70 A.3.1.9 Tactical Quiet Generator Set, DED, 200 kW 74 B.1 SCOPE . 77 B.1.1 Scope 77 B.1.2 Appendix organization . 77 B.2 DETAILED DESCRIPTIONS. 77 B.2.1 Detailed Descriptions . 7

39、8 B.2.1.1 PDISE, 200 Amp per Phase Feeder System - 3 Phase 79 B.2.1.2 PDISE, 100 Amp per Phase Feeder System - 3 Phase 81 B.2.1.3 PDISE, 40 Amp per Phase Distribution System - 3 Phase . 83 B.2.1.4 60 Amp Distribution System - Single Phase . 85 B.2.1.5 Utility Receptacles and Lighting Set 87 B.2.1.6

40、Universal Adapter . 89 B.2.1.7 MEPDIS-R 5kW Outdoor PDB . 90 B.2.1.8 MEPDIS-R 5kW Indoor PDB 92 B.2.1.9 MEPDIS-R 15kW PDB 94 B.2.1.10 MEPDIS-R 30kW PDB . 96 B.2.1.11 MEPDIS-R 100 kW PDB 98 B.2.1.12 MEPDIS-R 300 kW PDB 100 B.2.1.13 Assembly 30208 . 102 B.2.1.14 Assembly 30209 . 104 B.2.1.15 Assembly

41、30030 . 106 B.2.1.16 Assembly 30133 . 108 B.2.1.17 Assembly 30211 . 109 B.2.1.18 Assembly 32600 . 111 B.2.1.19 PPD Box 200 Amp (60kW) 113 C.1 SCOPE . 115 C.1.1 Scope 115 Provided by IHSNot for ResaleNo reproduction or networking permitted without license from IHS-,-,-MIL-STD-633G x C.2 DEFINITIONS .

42、 116 C.2.1 Auxiliary Power Unit (APU) . 116 C.2.2 Aircraft Ground Support Unit 116 C.2.3 Distribution Illumination Systems, Electrical (DISE) . 116 C.3 DETAILED DESCRIPTIONS. 116 C.3.1 Detailed Descriptions . 117 C.3.1.1 TQG, 3kW, 60 Hz Mounted on M116A3 Trailer . 118 C.3.1.2 Tactical Quiet Generato

43、r Set, DED, 5 kW. . 120 C.3.1.3 TQG, 5kW, 60 Hz Mounted on M116A3 Trailer . 126 C.3.1.4 Auxiliary Power Unit (APU), DED, 5 kW, 28 VDC 128 C.3.1.5 Tactical Quiet Generator Set, DED, 10 kW 130 C.3.1.6 Auxiliary Power Unit, DED, 10 kW, 60 Hz. (Not Separately Type Classified) . 138 C.3.1.7 Tactical Quie

44、t Generator Set, DED, 15 kW 140 C.3.1.8 TQG Generator Set, DED, Skid Mounted, 15 kW 148 C.3.1.9 Tactical Quiet Generator Set, DED, 30 kW 157 C.3.1.10 TQG Generator Set, DED, 30 kW 163 C.3.1.11 Tactical Quiet Generator Set, DED, 60 kW 168 C.3.1.12 TQG Generator Set, DED, 60kW . 176 C.3.1.13 DPGDS, 75

45、0 kW, 50/60Hz . 183 C.3.1.14 DPGDS, DED, 750 kW 185 C.3.1.15 DISE, 200 Amp per Phase Feeder System - 3 Phase 187 C.3.1.16 DISE, 100 Amp per Phase Feeder System - 3 Phase 188 C.3.1.17 DISE, 40 Amp per Phase Distribution System - 3 Phase . 189 C.3.1.18 DISE, 60 Amp Distribution System - Single Phase 1

46、90 C.3.1.19 DISE/PDISE, Utility Receptacles and Lighting Set . 191 CONCLUDING MATERIAL 192 FIGURES FIGURE 1 Sample of a possible distribution arrangement . 14 FIGURE 2 Auxiliary Fuel Hose Assembly Drawing 17 FIGURE A- 1 Military Tactical Generator Set, 2 kW . 27 Provided by IHSNot for ResaleNo repro

47、duction or networking permitted without license from IHS-,-,-MIL-STD-633G xi FIGURE A- 2 Tactical Quiet Generator Set, 3 kW . 29 FIGURE A- 3 PP-AN/MJQ-42 - TQG Power Plant, 3 kW, 60 Hz . 30 FIGURE A- 4 PP-AN/MJQ-43A - TQG Power Plant, 3 kW, 60 Hz . 31 FIGURE A- 5 AMMPS Generator Set, 5 kW 33 FIGURE

48、A- 6 PU-2001 - AMMPS Power Unit, 5 kW, 60 Hz 34 FIGURE A- 7 PP-3001 - AMMPS Power Plant, 5 kW, 60 Hz . 35 FIGURE A- 8 PP-3101 - AMMPS Power Plant, 5 kW, 60 Hz . 37 FIGURE A- 9 AMMPS Generator Set, 10 kW 39 FIGURE A- 10 PU-2002 - AMMPS Power Unit, 10 kW, 50/60 Hz . 40 FIGURE A- 11 PU-2012 - AMMPS Power Unit, 10 kW, 400 Hz 41 FIGURE A- 12 PP-3102 - AMMPS Power Plant, 10 kW, 50/60 Hz 42 FIGURE A- 13 AMMPS Generator Set, 15 kW 44 FIGURE A- 14 PU-2003 - AMMPS Power Unit, 15 kW, 50/60 Hz . 45 FIGURE A- 15 PU-2101 - AMMPS Power Unit, 15 kW, 50/60 Hz . 46 FIGURE A- 16 PU-2111 - AMMPS Po