ARMY MIL-T-2452 J-1988 TRUCKS REFUSE COLLECTION COMPACTION TYPE REAR HOPPER LOADING WITH TILT CAB DIESEL AND GASOLINE ENGINE DRIVEN 19 000 TO 44 500 POUNDS GVW 4X2 AND 6X4 10 TO 25.pdf

1、MIL-T-2452J 23 m 7779706 0183177 3 m i S- distribution is unlimited. 7 THIS DOCUMENT CONTAINS PAGES. - Licensed by Information Handling ServicesMI L-T- 2 4 5 2 J 2. APPLICABLE WCUMENTS k 21 Government documents, * 2.1.1 Specifications and standards. The following specifications and standards form a

2、part of this specification to the extent specified herein. Unless otherwise specified, the issues of these documents shall be those listed in that issue of the Department: of Defense Index of Specifications and Standards (DoDISS), and supplement thereto, cited in the solicitation. SPECIFIC AT10 NS F

3、EDERAL W-B-131 - Battery, Storage: Vehicular, Ignition, ZZ-T-381 Lighting and Starting. - Tires, Pneumatic, Vehicular (Highway). MILITARY MIL-T-7 04 - Treatment and Painting of Materiel. MIL-B-46176 - Brake Fluid, Silicone, Automotive All Weather, Operational and Preservative, STANDARDS FEDERAL FED-

4、STD-297 - Rustproofing of Commercial (Nontactical) FEBSTD-595 - Colors. Vehicles, MILITARY MIL-STD-1223 - Nontactical Wheeled Vehicles Treatment, Paint ing , Ident if icat ion Marking and Data Plate Standards. JC 2,l.Z Other Government documents, The following other Government documents form a part

5、of this specification to the extent specified herein, Unless otherwise Specified, the issues shall be those in effect on the date of the solicitation. DEPARTMENT OF TRANSPORTATION (DOT) Federal Motor Carrier Safety Regulations. Federal Motor Vehicle Safety Standards, (Application for copies of DOT p

6、ublications should reference the code of Federal Regulations, 49 CPR, and the Federal Register and should be addressed to the Superintendent of Documents, U.S. Government Printing Office, Washington, D.C. 20402,) 2 Licensed by Information Handling ServicesMIL-T- 2 4 5 25 ENVIRONMENTAL PROTECTION AGE

7、NCY ( EPA) Control of Air Pollution from New Motor Vehic-es and Noise Emission Standards for Transportation Equipment - Medium Truck-Mounted Solid Waste Compactors: New Motor Vehicle Engines. and Heavy Trucks. Noise Emission Standards. (Application for copies of EPA publications should reference the

8、 Code of Federal Regulations, 40 CFR, and the Federal Register and should be addressed to the Superintendent of Documents, U.S. Government Printing Office, Washington, D.C. 20402.) (Copies of specifications, standards and other Government documents required by contractors in connection with specific

9、 acquisition functions should be obtained from the contracting activity or as directed by the contracting officer.) JC 2.2 Other publications. The following documents form a part of this specification to the extent specified herein. Unless otherwise specified, the issues of the documents which are D

10、oD adopted shall be those listed in the issue o the DoDISS specified in the solicitation. Unless otherwise specified, the issues of documents not listed in the DoDISS shall be the issue o the non-Government document which is current on the date of the solicitation. AMERICAN SOCIETY FOR TESTING AND M

11、ATERIALS ( ASTM) ASTM Standards B-117 - Method of Salt Spray (Fog) Testing. (Application for copies of ASTM publications should be addressed to the American Society for Testing and Materials, 1916 Race Street, Philadelphia, PA 19103.) OCCUPATIONAL SAFETY AND HEALTH ADMINISTRATION (OSHA) Standard 191

12、0.95 - Occupational Noise Exposure. (Application for copies of OSHA publications should be addressed to the Occupational Safety and Health Administration, Department of Labor, 200 Constitution Avenue N.W., Washington, D.C. 20210.) SAE, INC. SAE St andards and Recommended Practices 5350 - Spark Arres

13、ter Test Procedure for Medium 5537 - Storage Batteries. Size Engines (DoD adopted). 3 Licensed by Information Handling Services* J551 5588 5589 5652 J68 8 5704 51349 MIL-T-2LI5ZJ 23 979990b 0383202 T MIL-T-2452J - Performance Levels and Methods of Measurement of Electromagnetic Radiation from Vehicl

14、es and Devices (30-1000 MHz). - Turn Signal Lamps, - Turn Signal Switch. - Rear Wheel Splash and Stone Throw - Truck Ability Prediction Procedure (DoD - Openings for Six- and Eight-bolt Truck - Engine Power Test Code - Spark Ignition Protection (DoD adopted). adopted). Transmission Mounted Power Tak

15、e-offs. and Diesel, (Application or copies of SAE publications should be addressed to SAE, Inc, 400 Commonwealth Drive, Warrendale, PA 15096.) THE TIRE AND RIM ASSOCIATION, INC. Yearbook (Application foc copies of Tire and Rim Association publications should be addressed to the Tire and Rim Associat

16、ion, Inc., 3200 W. Market Street, Akron, OH 44313.) TRUCK BODY AND EQUIPMENT AS SOCIATION (TBEA) Hopper Capacity Ratings for Rear Loading Refuse Bodies. * (Sources for copies of TBEA publications are not known. Use alternate publications if copies of TBEA publications are not on hand.) .ic 2.3 Order

17、 of precedence, In the event of a conflict between the text of this specification and the references cited herein (except for associated detail specifications, specification sheets or MS standards), the text of this specification shall take precedence. Nothing in this specification, however, shall s

18、upersede applicable laws and regulations unless a specific exemption has been obtained. 3. REQUIREMENTS f: 3.1 Standard vehicle and accessories. Except as specified in 3.1.1 through 3.1.1.6, vehicles, components, assemblies, and accessories to be delivered under the contract shall be the vehicle man

19、ufacturers standard or optional items, which meet: or exceed the requirements of this specification, All chassis items shall be as represented in the chassis manufacturers technical data, and special bodies or mounted equipment shall be as represented in the body and equipment 4 Licensed by Informat

20、ion Handling Services_. _ - . -_ . . i_ MIL-T-2452J 23 7777706 0383203 3 i;.*.-:-. _.i. - , . . ._ . -. _ - - - . - . . . .- . - . - - . - - - : L _- -. - .- - - - _ - . . : HIL-T-2452J . -specif Icationeana .techrrtcal material- iderntircal-to= thab furrrished-to the authorized company representati

21、ves for selection of veliiEle models .and components and_shalL be available to the engineering off ices of the procuring activity, prior to delivery of- the items. .The .chassis -model - furnished chal1 be not older-. than the chassis- manufacturers current. model -on ?ne date .of-ti?e invitaiion fo

22、r .- . .- - . i - MIL-T-704; - _. -(b) (c) -The color of the exterior of the vehicle:shall-match color - -_ - _ _.-chip No . 13538, g1o.s -yellow, of FED-STP-595 fox the Navy; -. color chip No. 16081, goss gray, for the Air-Force; and-color - -.+- - chip No. 17375, gloss white, for- all other servic

23、es; . - _-_. (d) The colo6 of vehicle-identif icat ion- maficinec ?hall be -gloss black,- color chip No. - 17038, for the Navy; reflective white _- _. - - - .- =-numekaTs - _-,and. 3eStez-s on . red .-_ -bacTcgrQu - - - and gloss black numerals and leFzX.t-s-,+ - on a reflective white background on-

24、 th - _,- - . -and rear marking plates-for-all-other services; . - - (e) -Rubber seals and hydraulic hoses shall not be painted. - -. * 3.L1.2 Rustproofing. - When specified (see 6.2), the cab, chassis and complete underside of the refuse collection body, including fenders, FED-STD-297. When specifi

25、ed - - (see _ _ 6.2), ._ . - tropical - rustproofing in skirts and wheelwells shall be- rustproofed In-accordanc with _. - accordance- -with FosTD-297- shall be furnished; - .- - . ._ - - _ *. -_ - - 3.1.1.3 Drain plugs. Drain plgs installed in th rear axle(s) . shall be of the permanent magnet type

26、. - - _. . 3.1.1.4 Towing devices, Not less than two hooks, a single, center mounted towing eye for towing purposes Furnished on the front OE- the -vehicle. -. - ._ loops , pins, or shall be Licensed by Information Handling Services. . - .- flVT-2452J i3 W 777770b 038304 3 _ -I- - . “ * k . .- _. .-

27、. r *- ._ - - I. . - 1- - -.- _ -* -. *- I - - ._ ._ - . J 1. A -1 - .-._ _- - . . - - .- -. - - .- .- _. - - - * - -* - _- MIL-T-2452J :. - - - -i -. - . -A* A -;- -.- “ - i - .- - -_ -.- .- c .* - * -*- . - L I. -* .* . - . -1. *i - “* ,* . -3.1 1.5: Rear -wheel splash and2stone -throw protection;

28、: The -rear .wheels shall, have rubber mud flaps or the body shall be designed to provide. equivalnt splash protection at the rear. A metal strip not less than -1/8 -inch thick. and not: less than one inch wide, extending- the entire width of chemud flap, shall be installed to prevent the bolt - Iad

29、s-or bolt nuts Erom damaging the mud flap, Splash and stone throw . procectton shall bk-in -accordawaxle, .* - -. 3.1,1,6 Sili-cone brake fluid,* When specified (see 6.2),-and if available as the manufacturers standard or optional brake fluid, brake - fluid conforming to NIL-B-46176 shalX-“be provid

30、ed when a hydraulic brake system is furnished (see 3,4.11,1). the inaster cylinder statil: “CAUTfON: MTL-B-36136 ;“z . . 3.2 General design; I A tag shall. be placed near USE SILICO BRAKE FLUID ONU, .- .- - I - .-z - -i4 - - - -_ . .- - ._ .- -D *. - . _- _. * . - -. -. - f . _. . 3,2.1 Federal-Moto

31、r Vehicle Safety-Standards. The vehicle and Eurnished accessories shall comply with all Federal Motor Vehicle Sf ety Standards in effect on the date of.manufacture. - -. 3.2.2 Air pollution control, The-vicle-shalll-ih the - EPA Reeulat ions governing Control of Air Pollution from New Motor maiiufac

32、tu,-“l3 addition, vehicles destined for CaHfornia shall comply with State of Clifornia regulations governing. _- air pollut-ion -cntrol in *- Vehicles and-new Motor Vehicle Engines in effect on-che date of . -. - . - I. - _- . .- .- -_._ - - .- . on;h.Idace-op-mauEac-tu-i-;- .-:-.- - - .-.-i=%- - -.

33、 -. I_ ._ i - - - .- -. 3,2,3 Sound level. -,The interior sound level shall conform to Federal Motor Carrier Saf %ty Regulacion 393.94, The interipr noise level during the packing cycle shall be Irlthin the permissible noise exposure levels of OSHA Standard 1910.95;based on an exposure duration of 8

34、 hours per day (currently 90 dB(A),- The drive-by vehicle exterior sound level shall confo-rin to -the EPA Noise Emission Standards for Transportat ion Equfpment - Medium atid-Heavy Trucks, the chassis and cab, with all attachments, -accessories j- and equipment i the body; and a full compleiiient o

35、f fuel, lubricants, cooiant and hydraulic fluid. . - - 3 ;-2.4-* - Curb- weight-, The curb weisht shall -include. the weight- of - L* -I 3.2,5 - Gross vehicle weighc, The gross vehicle weight (Kii;) chail consist: of the curb weighL, the operator weight (coinputed at: 175 pounds), 8nd a payload to p

36、rovide-not less than- the specified-GVW. o Licensed by Information Handling Services- I - - MIL-T-2LI52J 23 7777706 0383205 5 W .- - _- _ . _ . - .- - - - - ,-_I_ - . _- - _ -. ._ - _-_ - MIL-T-2452J s _ - _- - - - - -.-ri- - L - . _y_ - .* _. _- - - - _- - - - -. _ - . - - -c - _ . eight distributl

37、an. on of the GVW for the - -purpose of establishing- suspension; axle-*am-fiie capcities-8hal be - -determined with thepayload uniformly distributed over the load area. - ._. . _- *_ 3.2.7- Ratings. Vehlcl-ratings shall be the manufacturers - published ratings, to meet the reqirements af -this=-spe

38、cification; - engineering office o the procuring. activity. The_-minimum-GVW shall -_ Component and vehicular ratings shall not be raised - .- . When publtshed ratings- . .- + ar not available; Ver%fi-ctlon of ratings- musc be availaF-l-to the -. conform to table I for the specified class of -vehicl

39、e.- - -_ - -. .- , - _- . .3.2.8 Cab-to-axle dimensi-on. The- cab-to-axle-dimension shall . - conform to that-recommended by the refuse collection body manufacturer for conformance to this specification, - - 3.-2-.9 -. Width. The overall-width- of the yehicle, exclusive of - -_ mirrors, l.ghts; rfle

40、ctrs-and tires,- shll not exceel:96-inEhs.-The I-* -width over -the-iires shall- be not more than 100 - Less than 35 percent of recommended governed speed and -k 3.3.1,3 -Maximum gear -2 -*i. - . . - - *. .- - -._ - - =I -. . -.- _. - .I. -. the f-lo.rmua:-, . “- - - I “- - Naximujn. geared speed (m

41、ph)=. -. Governeh speed (rpm) Total gear reductin-x tire factor (see 6.3). .- -. . . - 3.3.2 service braks. Th- senrice brakes shall control and hold- - the vehicle on a 30 percent grade when Ehe vehicle isloaded to its . specified GVW, Tkz service brakes sha1.i stop the vehicle, loaded to specified

42、 GVW, within the stopping distance requirements of Federai - - .- - . . .C . .- .- MoJor Carrier Safety Regulation. 393,*5? o . - -. -. “ .- -* -. - - * _- _.- - - - - .I - * 3.4 Chassis -componentS. . - - - - = 3.4.1 Engine, The-enghe furnished shall be the chassis manuacturers standard or optional

43、. engine for the cominercil model truck which meets or exceeds the requirements of this specf ication, -. - - * - 3 ,4 , I , 1 Diesel- engine;- UnZess .ocherwise specified- (see -3 .4. 1 .i), the vehicle shall be equipped with a liquid cooled, compression ignition, two-stroke or four-s-noke cycle di

44、esel engine, with not less-. -* -. Aesc .than our cylinders - Engine -net horsepower figures -used -in - . - er f o rmnc?rpre d i cti an -:cxl c UlarrJo nc-s h .- to limit maximum engine speed to maximum recommended ope-rating speed. The -governor shall als provide an adjustable no-load-speed settin

45、g .which shall be rnaintained- within 100 revolutions perminute (rpm) of the selected setting during the compaction . cycle. - - - - .- . ._. - _.- . ._ -. .-shut-t.ers- oc: c-omplet-themo-sfat.lc control -?A -all eo-ola-nt f low-.thruLh. . . - .- . - - -. . _ . _-_. _._ -. .i ._ -_ -. . - - -3.4.16

46、 -Governor. _An engine governor shall be furnished and set . . - . -. _ - - _- ._ JI- -=-3.4.1.7 clutch shall require for- _- - Fan clutch. A fan clutch shall be provided. The fan reduce the fan speed utomatically when-the fan is not engine cooling. - -_ - .- _- .- - -_ _ - _- _ - _- _.- . -2 -_- -

47、- _ . - -.-, _I - - _t_-.-? -_ - _I-._ L -3i4.1.8 Power- plant heaters andTel warmer. When specifled (se2) , a-coolant heater, an enzine oil heater, and for diesel -engine - .driyen vehicles :a fuel-warmer-shall be provided. - Unless otherwise .specified (see 62), a battery heater shal-l be provided

48、 when power plant- heaters are Sp.eCif.ied. Heaters shill operate on 110-vclc alternatiag current (ac), and shall be wired- through a junction blo-ck to a single three-pronged (male), weatherpr-oof, slave receptacle for receiving exte.rna1 .power and for grounding the vehicle. - A thre-wire connecting - cable, 25 feet long and of adequate line capacity t. siipply power for all heater units simultaneously, shall- be furnished. cbelShai-l-f;nclude -a. matching female connecto-r at the veh.icle -end and“a standard, weatherproof,. three-pronsed (two potier plu