1、. TECHNICAL MANUAL 1 HEADQUARTERS, DEPARTMENT OF THE ARMY MARCH 1982 ., Provided by IHS Not for Resale No reproduction or networking permitted without license from IHS -,-,-m 3515789 0196396 57T “TM 5-303 HEADQUARTERS TECHNICAL MANUAL NO . 5-303 CHAPTER 1 . 2 . 3 . 4 . 5 . 6 . APPENDIX . DEPARTMENT
2、OF THE ARMY 1 WASHINGTON. DC. 1 March 1982 ARMY FACILITIES COMPONENTS SYSTEM- LOGISTICS DATA AND BILLS OF MATERIALS INTRODUCTION Purpose Scope RelatedPublications . Definitions . Sections . Comments and Requests for Information Responsibilities . Pamgmph PREPACKAGED EXPENDABLE CONTINGENCY SUPPLIES (
3、PECS) AND CONTAINERIZATION Purpose Description and Use . P . SUPPLY PROCEDURES General The Directorate of Material Management US ARMY TROOP SUPPORT AND AVIATION MATERIEL READINESS COMMAND Requisition and Supply Procedures . (TSARCOM) CAMOUFLAGE Treatment of Camouflage in the AFCS Camouflage Principl
4、es. Methods and Materials _. UTILIZATION General Design Criteria Users Use of TM 5-303 By a Troop Unit BILLS OF MATERIALS FOR AFCS FACILITIES General Allowances for Material Wastage and Loss . Biils of Materials in Numerical Sequence . INDEX OF BILLS OF MATERIALS LISTS., This manual supersedes TM 5.
5、303. 28 September 1973 . - 2.299 . 1-1 1-2 1-3 1-4 1-5 1-6 1-7 2-1 2-2 3- 1 3-2 3-3 3-4 4-1 4-2 5-1 5-2 5-3 5-4 6-1 6-2 6-3 Page 1-1 1-1 1-1 1-2 1-2 1-2 1-2 2-1 2-1 3-1 3-1 3-1 3-1 4-1 4-1 5-1 6-1 5-1 5-2 6-1 6-1 6-1 A- 1 Provided by IHS Not for Resale No reproduction or networking permitted without
6、 license from IHS -,-,-W 3515789 0136397 40b TM 5-303 CHAPTER 1 I NT ROW CT t ON .- 1-1. Purpose. The purpose of this manual is to provide itemized bills of materials for facilities of the Army Facilities Components System (AFCS), construction effort expressed in units of manhours, construction item
7、 identification data and logistic data (shipping weight in short tons, shipping volume in measurement tons and cost of materials). By providing the above, constructioB requirements for projected military operations can be easily and rapidly determined using a coding system to permit utilization of a
8、utomatic data processing equipment. The manual provides construction planning data for: a Logistic, construction base development and contingency planners by presenting a flexible planning tool fr theater of operations construction and construction support missions. When data is used in base develop
9、ment planning, the user is advised to refer to guidance contained in FM 31-82, Base Development Planning. b. Construction units by means of bills of materials for the various facilities, structures, utilities and construction tasks required by the Army and Air Force in support of theaters of operati
10、ons. c. Logistical commands and supply agencies in requisitioning, identifying, costing, and other related supply functions. 1-2. Scope This manual contains bills of materials for each facility in the AFCS. For each facility, the following information is provided: a. Facility number. Five numeric an
11、d two alpha characters that identify each AFCS facility. b. Building description. Includes information on frame type, roofing and siding material, tem- perature range, and dimensions. c. Man-hours. Indicates construction estimate in vertical, general, and horizontal construction in terms of man-hour
12、s for engineer troop units. d. Materials. Furnishes logistics data, including shipping weight, volume, and costs. The weight is given in short tons (excluding shipping containers), the measurement tons are based on 40 cubic feet per ton, and the cost represents the CONUS procurement cost. e. Bill of
13、 materials section. Contains component breakdown of the facility organized by construction trade or functional usage. f. National Stock Number. Is a unique number that identifies the item. National Stock Numbers (NSNs) supersede Federal Stock Numbers (FSNs). g. Item description. Furnishes general de
14、scriptive specification on an item. h. Unit of issue. Is the smallest quantity per issue, for example, each, linear foot, pound, package, etc. i. Quantity. Amount of material required to construct the facility, including allowance for breakage, loss, and cutting to fit. The material cost and logisti
15、cal data are current as of the date of Publication. Transportation costs (beyond CONUS depot) and aggregate for concrete and road construction are not included in the prices shown. 1-3. Related Publicati The AFCS consists of a series of four Department of the Army technical manuals-this manual plus
16、three accompanying publications indicated as follows: a TM 5-301, “Army Facilities Components System-Planning.” These manuals, which are generally used by military planners, contain in- stallation, facility and Prepackaged Expendable Contingency Supply (PECS) summaries. TM 5-301 is published in four
17、 volumes, each addressing a separate climatic zone. The summaries appearing in the four volumes include cost, shipping weight, and volume of material; estimated man-hours to con- struct each facility and installation: and the cost, weight, and volume of the PECS kits. b. TM 5-302,. “Army Facilities
18、Components System-Designs.” This multi-volume manual contains installation layouts, facility drawings, construction details and materiai lists for the AFCS. The manual is of primary interest to the construction unit performing actual construction of 1-1 Provided by IHS Not for Resale No reproduction
19、 or networking permitted without license from IHS -,-,-3535789 O39b398 342 TM 5-303 Army components in theaters of operations. c. TM 5-304, “Army Facilities Components System User Guide.” This manual provides users with a single source of reference and information concerning the operation of the sys
20、tem, available system products, and example problems demon- strating the use of the system. 1-4. Definitions Chapter 2, TM 5-304, provides definitions of the bullding blocks used in the AFCS system. Listed below are the units of issue used in the bills of materials: AY- Assembly DR-Drum PM-Plate BA-
21、Ball EA-Each PR-Pair BE -B ale FT-Foot PT-Pint BD-Bundle GL-Gallon QT-Quart BF-Board Foot GR-Gross RL-Reel BG-Bag HD-Hundred RO-Roil BR-Bar HK-Hank SE-Set BT-Bottle JR-Jar SH-Sheet BX-BOX KT-Kit SL-Spool CL-coil LB-Pound SO-Shot CN-Can LG-Length SY-Square Yard CO-Container OT-Outfit TU-Tube CY-Cubic
22、 Yard PG-Package YD-Yard 1-5. Sections NSNs included in the bills of materials are grouped within a single facility under section numbers for the following construction trades or functional usages: Section Title Section Title Number Number O1 Shelter Components 08 Electrical System 02 Foundations, F
23、raming O9 Miscellaneous Exteri- 03 Roof Deck and Roofing 04 Cladding, Doors and 10 WaterSystems Windows 11 Sewer System 05 Interior Carpentry 12 Miscellaneous Equip- ment and Fuel Systems and Floors or Construction 06 Plumbing and Pro- cessing Piping 1-2 Section Title Section Title Number Number 07
24、Air Cooling, Heating 13 Refrigeration and Ventilation 1-6. Comments and Requests for Information The data for this manual are maintained by the Office of the Chief of Engineers and are available in printouts, magnetic tape or microfiche. Cost data are updated quarterly and can be obtained from Hunts
25、ville Division, US Army Corps of Engineers. . All correspondence and requests for technical assistance, drawings and information regarding the AFCS system should be forwarded to either: US Army Corps of Engineers Huntsville Division PO Box 1600 Huntsville, AL 35807 or WASH DC 20310 ATTN: HNDED-FD HQ
26、DA (DAEN-ZCM) Users of the AFCS are encouraged to submit comments, corrections, and recommendations for improvement or revision directly to HQDA (DAEN-ZCM), WASH DC. Comments should refer to the specific facility. The reason for each comment or recommendation should be given to ensure proper underst
27、anding and evaluation. 1-7. Responsibilities The Chief of Engineers is responsible for the con- tinuous review and updating of this publication to include coordination with DA staff agencies, overseas commands and other users that are af- fected by construction for contingency operations. Responsibi
28、lities of the Chief of Engineers and other agencies or commands are more specifically stated in AR 415-16. Provided by IHS Not for Resale No reproduction or networking permitted without license from IHS -,-,-W 3535789 0376399 287 TM 5-303 CHAPTER 2 PREPACKAGEC) EXPENDABLE CONTINGENCY SUPPLIES (PECS)
29、 AND CONTAINERIZATION 2-1. Purpose To assist engineer units in the planning and im- plementation of contingency plans, a series of cargo containers loaded with stylized engineer supplies was developed to meet normal mission requirements for limited periods or for minor repairs for extended periods w
30、hen supplies are replaced based on demand experience. Also included as facilities are special bomb damage and repair kits. A matrix of bomb damage and repair facilities will be added to Thi 2-2. Description and Use Each container is reflected as a separate facility within the AFCS, which allows its
31、requisition as an independent supply kit and permits the requester to obtain as many kits as needed to meet the assigned requirements. The unit commander can also procure a set of kitdfacilities, reflected ar installations in the AFCS and designed to provide minimum es- pendable materials to accompl
32、ish the specific engineer tasks. Again. the command-er has the option of requesting the number of installations that is required. An item consumed from the con- 5-304. tainer can be requisitioned and replaced as separate items since each carries its own NSN. When requisitioning a facility or install
33、ation, com- manderslrequesters should check the size of the shippingistorage container ordered to ensure that proper transportation is available upon delivery of the kits. There are two types of military containers: the TRICON (8 X 8 X 6-213 feet) and the MILVAN (8 X 8 X 20 feet). The TRICON has a m
34、aximum payload of 13,000 pounds, tare weight of 1,880 pounds, and approximate interior dimensions of 90 X 85 X 73.5 inches. The MILVAN has a maximum payload of 40,000 pounds, a tare weight of 4,700 pounds and approximate interior dimensions of 92 X 8 X 231 inches. The containers are equipped with st
35、andard fittings allowing movement by a variety of material handling equipment. In groups of three, the TRICONs form an 8 X 8 X 20 con- tainer compatible with the commercial container system. Common commercial containers vary in size up to 8 X 9 X 40 feet with a maximum payload of 60.900 pounds. and
36、a tare weight of 6,300 pounds. The weight of each facility (without container) can be found in TM 5-303. 2-1 Provided by IHS Not for Resale No reproduction or networking permitted without license from IHS -,-,-W 3535789 0396400 820 M TM 5-303 CHAPTER 3 SUPPLY PROCEDURES 3-1. General The US Army Mate
37、riel Development and Readiness Command (DARCOM) is responsible for developing supply procedures, policies and command guidance necessary to fund, procure, store and ship materiel listed in the Army Facilities Components System. DARCBM responsibility is set forth in AR 415-16. The focal points within
38、 DARCOM for the Army Facilities Components System and their respon- sibilities are briefly explained in paragraphs 3-2 and 3- 3 below. 3-2. The Directorate of Materiel Management The Directorate of Materiel Management, Associate Director for Evaluation, Headquarters, US Army Materiel Development and
39、 Readiness Command (ATTN: DRCMM-E), Alexandria, VA 22304, is responsible for coordinating DARCOM activities and interests pertaining to the AFCS. This coor- dination embraces materiel development, procurement policies, employment support and other related matters. The Associate Director for Evaluati
40、on ensures that DARCOM can support the demands for construction materiel at the onset of an emergency and thereafter as required. 3-3. US Army Troop Support and Aviation Mate- riel Readiness Command (TSARCOM) The Command, TSARCOM (ATTN: DR- STS-SPFF), 4300 Goodfellow Boulevard, St. Louis, MO, 63120
41、is the central point within the Con- tinental United States (CONUS) for the inclusion of items in the Federal Supply System and the acquisition and supply of items in the AFCS. 3-4. Requisition and Supply Procedures Requisition and supply procedures, methods, process and interrelationships are conta
42、ined in chapter 5 of TM 5-304, AFCS User Guide. 3-1 Provided by IHS Not for Resale No reproduction or networking permitted without license from IHS -,-,-W 3535789 0196401 767 W TM 5-303 CHAPTER 4 CAMOUFLAGE 4-1. Treatment of Camouflage in the AFCS The AFCS does not include a separate camouflage faci
43、lity for each structure. Rather. descriptive in- formation and tables are included which will allon- the planner to extract the necessary materials for a particular task. However, in accomplishing a camouflage requirement, it should be noted that successful camouflage techniques require imaginative
44、use of not only the issued materials but also such artificial and natural materials as are locally available. These would include such items as cut foliage, earth, wire screening and other disrupters. The proper siting and dispersal of facilities with respect to existing natural or man- made terrain
45、 patterns will lessen the need for ar- tificial camouflage. The doctrine and techniques of camouflage practice are contained in FM 5-20, Camouflage, and TM 5-200, Camouflage Materials. 4-2. Camouflage Principles, Methods, and Discussion of camouflage principles, methods, and materials is contained i
46、n appendix D of TM 5-304. Materials 4-1 Provided by IHS Not for Resale No reproduction or networking permitted without license from IHS -,-,-3535789 0396402 bT3 TM 5-303 CHAPTER 5 UTILIZATION 5-1. General The bills of materials in the manual are the principal sources for determining quantities and i
47、dentifying construction materiel to accomplish normal con- struction tasks in theaters of operations. Users should refer to supply catalogs for additional in- formation or individual items contained in this manual. 5-2. Design Criteria u. Design criteria are shown on the construction drawings in TM
48、5-302 when considered beneficial in adapting AFCS designs to actual site conditions. Safety factors used in the designs are the minimum for the facilities to function and operate. Higher safety factors normally applied in a civilian practice cannot always be achieved because of the short design life
49、 and rapid construction required in support of military operations. The design life for components in this manual is approximately five years. b. The facilities in the system are designed to operate in one or more of four climatic zones. The four climatic zones are: (1) Temperate Zone-The geographical areas in which mean annual termperatures are between +30 F and +70 F as ident
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