ARMY UFGS-03 01 30-2009 RESTORATION OF CONCRETE IN HISTORIC STRUCTURES《历史结构中混凝土的复原》.pdf

1、*USACE / NAVFAC / AFCESA / NASA UFGS-03 01 30 (November 2009)-Preparing Activity: USACE SupersedingUFGS-03 01 30 (April 2006)UNIFIED FACILITIES GUIDE SPECIFICATIONSReferences are in agreement with UMRL dated October 2009*SECTION TABLE OF CONTENTSDIVISION 03 - CONCRETESECTION 03 01 30RESTORATION OF C

2、ONCRETE IN HISTORIC STRUCTURES11/09PART 1 GENERAL1.1 UNIT PRICES1.1.1 Measurement of Concrete1.1.2 Payment for Concrete1.2 REFERENCES1.3 SYSTEM DESCRIPTION1.3.1 Compressive Strength1.3.2 Air Entrainment1.3.3 Admixtures1.3.4 Cementitious Content1.3.5 Slump1.3.6 Proportions of Mixtures1.3.6.1 Average

3、Strength1.3.6.2 Test Records Exceeding 291.3.6.3 Test Records Less Than 291.3.7 Sampling and Laboratory Testing of Materials1.3.7.1 Existing Concrete Testing1.3.7.2 Acceptance of Cement1.3.7.3 Aggregate1.3.7.4 Epoxy-Resin Grout1.3.8 Concrete Mixture1.3.9 Formwork Design1.3.10 Technical Service for S

4、pecialized Concrete1.4 SUBMITTALS1.5 QUALITY ASSURANCE1.5.1 Sample Panels1.5.2 Detail Drawings1.6 DELIVERY, STORAGE, AND HANDLING1.7 ENVIRONMENTAL REQUIREMENTSPART 2 PRODUCTS2.1 MATERIALS2.1.1 Admixtures2.1.2 AggregatesSECTION 03 01 30 Page 1Provided by IHSNot for ResaleNo reproduction or networking

5、 permitted without license from IHS-,-,-2.1.3 Bonding Agents2.1.4 Cementitious Materials2.1.4.1 Cement2.1.4.2 Pozzolan2.1.5 Epoxy Anchor Adhesives2.1.6 Reinforcing Steel2.1.7 Tie Wire2.1.8 Metal attachments2.1.9 Formwork2.1.10 Form-Release Agents2.1.11 Cleaning Solution2.1.12 Water2.1.13 Curing Mate

6、rials2.1.13.1 Burlap2.1.13.2 Impervious Sheets2.1.13.3 Membrane-Forming Compounds2.1.14 Joint Sealing2.1.15 Epoxy-Resin Grout2.1.16 Epoxy Injection Ports2.2 EQUIPMENT2.2.1 Cleaning2.2.1.1 Sandblasting2.2.1.2 Water Blasting2.2.2 Excavation2.2.3 Drilling2.2.4 Finishing and Texturing2.2.5 Compressed Ai

7、r Supplies2.2.6 Mixing, Transporting, and Placing2.2.7 Associated EquipmentPART 3 EXECUTION3.1 EVALUATION AND ANALYSIS3.1.1 Existing Concrete3.1.2 Evaluation and Acceptance of New Concrete3.1.2.1 Frequency of Testing3.1.2.2 Testing Procedures3.1.2.3 Evaluation of Results3.1.2.4 Investigation of Low-

8、Strength Test Results3.2 PREPARATION OF CONCRETE SURFACES3.2.1 Initial Surface Cleaning3.2.2 Areas to be Removed3.2.3 Exposed Reinforcement3.2.4 Excavation in Concrete3.2.5 Cleaning of Excavations3.2.6 Previously Repaired Cracks3.3 REINFORCING STEEL3.3.1 Cleaning3.3.2 Repairing3.4 FORMWORK ERECTION3

9、.5 CONCRETE REPAIR3.5.1 General Requisites3.5.2 Spalls3.5.3 Patch Anchors3.5.3.1 Holes3.5.3.2 Anchor Installation3.5.3.3 Cleanup3.5.4 Mixing Epoxy-Resin Grout Components3.5.4.1 Tools and EquipmentSECTION 03 01 30 Page 2Provided by IHSNot for ResaleNo reproduction or networking permitted without lice

10、nse from IHS-,-,-3.5.4.2 Health and Safety Precautions3.5.4.3 Epoxy Pressure-Injection of Cracks3.5.5 Application of Concrete and Patching Mortar3.6 CURING AND PROTECTION3.6.1 Moist Curing3.6.2 Membrane Curing3.6.3 Epoxy Adhesives3.7 CONCRETE AND MORTAR FINISHES AND COLOR3.7.1 Matching Adjacent Conc

11、rete3.7.2 Non-Standard Finish3.8 FINAL CLEANING3.9 PROTECTION OF WORK3.10 DEFECTIVE WORK3.11 FINAL INSPECTION- End of Section Table of Contents -SECTION 03 01 30 Page 3Provided by IHSNot for ResaleNo reproduction or networking permitted without license from IHS-,-,-*USACE / NAVFAC / AFCESA / NASA UF

12、GS-03 01 30 (November 2009)-Preparing Activity: USACE SupersedingUFGS-03 01 30 (April 2006)UNIFIED FACILITIES GUIDE SPECIFICATIONSReferences are in agreement with UMRL dated October 2009*SECTION 03 01 30RESTORATION OF CONCRETE IN HISTORIC STRUCTURES11/09*NOTE: This guide specification covers the req

13、uirements for restoration of concrete in historic structures.Edit this guide specification for project specific requirements by adding, deleting, or revising text. For bracketed items, choose applicable items(s) or insert appropriate information.Remove information and requirements not required in re

14、spective project, whether or not brackets are present.Comments and suggestions on this guide specification are welcome and should be directed to the technical proponent of the specification. A listing of technical proponents, including their organization designation and telephone number, is on the I

15、nternet.Recommended changes to a UFGS should be submitted as a Criteria Change Request (CCR).*PART 1 GENERAL1.1 UNIT PRICES*NOTE: When lump-sum payment is used, this paragraph will be deleted. If patching is a separate pay item, the paragraph will be revised accordingly.*1.1.1 Measurement of Concret

16、eThe quantity of concrete to be paid for will be the number of cubic meters cubic feet placed in the completed and accepted renovated areas.SECTION 03 01 30 Page 4Provided by IHSNot for ResaleNo reproduction or networking permitted without license from IHS-,-,-1.1.2 Payment for ConcreteThe quantity

17、of concrete, measured as specified, will be paid for at the contract unit price. The unit price for concrete will include full compensation for furnishing labor; materials; tools and equipment; and for performing work involved in repair of the areas as specified.1.2 REFERENCES*NOTE: This paragraph i

18、s used to list the publications cited in the text of the guide specification. The publications are referred to in the text by basic designation only and listed in this paragraph by organization, designation, date, and title.Use the Reference Wizards Check Reference feature when you add a RID outside

19、 of the Sections Reference Article to automatically place the reference in the Reference Article. Also use the Reference Wizards Check Reference feature to update the issue dates.References not used in the text will automatically be deleted from this section of the project specification when you cho

20、ose to reconcile references in the publish print process.*The publications listed below form a part of this specification to the extent referenced. The publications are referred to within the text by the basic designation only.ACI INTERNATIONAL (ACI)ACI 201.1R (2008) Guide for Making a Condition Sur

21、vey of Concrete in ServiceACI 211.1 (1991; R 2009) Standard Practice for Selecting Proportions for Normal, Heavyweight, and Mass ConcreteACI 211.2 (1998; R 2004) Standard Practice for Selecting Proportions for Structural Lightweight ConcreteACI 224.1R (2007) Causes, Evaluation, and Repair of Cracks

22、in Concrete StructuresACI 301 (2005; Errata 2008) Specifications for Structural ConcreteACI 304R (2000) Guide for Measuring, Mixing, Transporting, and Placing ConcreteACI 318 (2008; Errata 2008; Errata 2009; Errata 2009; Errata 2009; Errata 2009; Errata 2009) Building Code Requirements for SECTION 0

23、3 01 30 Page 5Provided by IHSNot for ResaleNo reproduction or networking permitted without license from IHS-,-,-Structural Concrete and CommentaryACI 318M (2008; Errata 2008; Errata 2009) Metric Building Code Requirements for Structural Concrete and CommentaryACI 347 (2004) Guide to Formwork for Con

24、creteACI 364.1R (2007) Guide for Evaluation of Concrete Structures Prior to RehabilitationACI 437R (2003) Strength Evaluation of Existing Concrete BuildingsACI C-10 (1990) Repair and Rehabilitation of Concrete StructuresACI C-20 (1992) Repair and Rehabilitation IIACI SP-66 (2004) ACI Detailing Manua

25、lAMERICAN ASSOCIATION OF STATE HIGHWAY AND TRANSPORTATION OFFICIALS (AASHTO)AASHTO M 182 (2005) Standard Specification for Burlap Cloth Made from Jute or Kenaf and Cotton MatsASTM INTERNATIONAL (ASTM)ASTM A 36/A 36M (2008) Standard Specification for Carbon Structural SteelASTM C 1017/C 1017M (2007)

26、Standard Specification for Chemical Admixtures for Use in Producing Flowing ConcreteASTM C 1084 (2002) Standard Specification for Portland-Cement Content of Hardened Hydraulic-Cement ConcreteASTM C 109/C 109M (2008) Standard Test Method for Compressive Strength of Hydraulic Cement Mortars (Using 2-i

27、n. or (50-mm) Cube Specimens)ASTM C 1107/C 1107M (2008) Standard Specification for Packaged Dry, Hydraulic-Cement Grout (Nonshrink)ASTM C 114 (2009) Standard Test Methods for Chemical Analysis of Hydraulic CementASTM C 1218/C 1218M (1999; R 2008) Standard Specification for Water-Soluble Chloride in

28、Mortar and ConcreteASTM C 136 (2006) Standard Test Method for Sieve Analysis of Fine and Coarse AggregatesSECTION 03 01 30 Page 6Provided by IHSNot for ResaleNo reproduction or networking permitted without license from IHS-,-,-ASTM C 143/C 143M (2009) Standard Test Method for Slump of Hydraulic-Ceme

29、nt ConcreteASTM C 150/C 150M (2009) Standard Specification for Portland CementASTM C 171 (2007) Standard Specification for Sheet Materials for Curing ConcreteASTM C 192/C 192M (2007) Standard Practice for Making and Curing Concrete Test Specimens in the LaboratoryASTM C 231 (2009a) Standard Test Met

30、hod for Air Content of Freshly Mixed Concrete by the Pressure MethodASTM C 260 (2006) Standard Specification for Air-Entraining Admixtures for ConcreteASTM C 295 (2008) Petrographic Examination of Aggregates for ConcreteASTM C 31/C 31M (2009) Standard Practice for Making and Curing Concrete Test Spe

31、cimens in the FieldASTM C 33/C 33M (2008) Standard Specification for Concrete AggregatesASTM C 39/C 39M (2005e1e2) Standard Test Method for Compressive Strength of Cylindrical Concrete SpecimensASTM C 42/C 42M (2004) Standard Test Method for Obtaining and Testing Drilled Cores and Sawed Beams of Con

32、creteASTM C 457 (2009) Microscopical Determination of Parameters of the Air-Void System in Hardened ConcreteASTM C 494/C 494M (2008a) Standard Specification for Chemical Admixtures for ConcreteASTM C 597 (2002) Pulse Velocity Through ConcreteASTM C 618 (2008a) Standard Specification for Coal Fly Ash

33、 and Raw or Calcined Natural Pozzolan for Use in ConcreteASTM C 642 (2006) Density, Absorption, and Voids in Hardened ConcreteASTM C 78 (2009) Standard Test Method for Flexural Strength of Concrete (Using Simple Beam with Third-Point Loading)ASTM C 803/C 803M (2003) Penetration Resistance of Hardene

34、d ConcreteSECTION 03 01 30 Page 7Provided by IHSNot for ResaleNo reproduction or networking permitted without license from IHS-,-,-ASTM C 805/C 805M (2008) Rebound Number of Hardened ConcreteASTM C 823/C 823M (2007) Examination and Sampling of Hardened Concrete in ConstructionASTM C 856 (2004) Petro

35、graphic Examination of Hardened ConcreteASTM C 881/C 881M (2002) Standard Specification for Epoxy-Resin-Base Bonding Systems for ConcreteASTM C 979 (2005) Pigments for Integrally Colored ConcreteASTM C 989 (2009a) Standard Specification for Ground Granulated Blast-Furnace Slag for Use in Concrete an

36、d MortarsASTM D 75/D 75M (2009) Standard Practice for Sampling AggregatesU.S. ARMY CORPS OF ENGINEERS (USACE)COE CRD-C 300 (1990) Specifications for Membrane-Forming Compounds for Curing Concrete1.3 SYSTEM DESCRIPTION*NOTE: The designer should coordinate this Section with the design drawings to ensu

37、re that where the words “as indicated“ are used the sizes, positions or other designated information is actually shown on the design drawings.*The Contractor is responsible for equipment, materials, testing, labor and other items and services required to accomplish the work. Equipment and techniques

38、 proposed for use in the work shall not be used until they have been demonstrated and approved. Materials and equipment, which have not been approved for use in the work, shall not be stored or brought on to Government property. Provide equipment, materials, and labor to demonstrate materials, equip

39、ment, and techniques proposed for use in the work. Perform the demonstrations at the site, at a time and location as directed. The demonstration shall include surface cleaning, excavation, surface patching (including finishing, texturing, and curing materials and methods), curing, safety procedures,

40、 surface finish and appearance. The Contractors quality control shall conform to Section 01 45 01 USACE QUALITY CONTROL. All sampling and testing shall be the Contractors responsibility, and shall be performed by an approved independent commercial testing laboratory, except as otherwise specified.1.

41、3.1 Compressive StrengthEach class or mixture of concrete and mortar proposed for use in the work shall have a 28-day compressive strength matching the compressive strength of the adjacent existing concrete in the structure as determined by SECTION 03 01 30 Page 8Provided by IHSNot for ResaleNo repr

42、oduction or networking permitted without license from IHS-,-,-ASTM C 39/C 39M for concrete and ASTM C 109/C 109M for mortar. Determine the compressive strength of the existing concrete from testing of samples for each portion of the work in accordance with ASTM C 42/C 42M. Take test specimens of exi

43、sting concrete from a sound and intact representative portion of the structure, at locations indicated.1.3.2 Air EntrainmentEach class or mixture of concrete and mortar proposed for use in the work shall have a total air content matching the total air content of the adjacent concrete. Determine air

44、content of the proposed mixture in accordance with ASTM C 231. When air-entrained concrete is required for resistance to freezing and thawing, the concrete shall contain an air-entraining admixture conforming to ASTM C 260 and having an air content as indicated in ACI 301, (Table 3.4.1).1.3.3 Admixt

45、uresConcrete may contain admixtures, such as pigments, water reducers, high-range water reducers, or set retarders to provide special properties to the concrete. Use of admixtures shall be subject to approval.1.3.4 Cementitious ContentEach class or mixture of concrete and mortar proposed for use in the work shall have a cement content matching the cement content of the adjacent existing concrete in order to provide uniform strength, weathering characteristics, and appearance of