ARMY UFGS-04 20 00-2011 MASONRY.pdf

1、USACE / NAVFAC / AFCESA / NASA UFGS-04 20 00 (February 2011)-Preparing Activity: USACE SupersedingUFGS-04 20 00 (February 2009)UNIFIED FACILITIES GUIDE SPECIFICATIONSReferences are in agreement with UMRL dated January 2011*SECTION TABLE OF CONTENTSDIVISION 04 - MASONRYSECTION 04 20 00MASONRY02/11PA

2、RT 1 GENERAL1.1 REFERENCES1.2 SYSTEM DESCRIPTION1.2.1 Local/Regional Materials1.2.2 Environmental Data1.2.3 Plastic Identification1.2.4 Design Requirements1.2.4.1 Unit Strength Method1.2.4.2 Seismic Requirement1.2.4.3 Special Inspection1.2.4.4 Masonry Strength1.2.5 Additional Requirements1.2.6 Metri

3、cation1.3 SUBMITTALS1.4 QUALITY ASSURANCE1.4.1 Appearance1.4.2 Contamination1.4.3 Sample Masonry Panels1.4.3.1 Configuration1.4.3.2 Composition1.4.3.3 Construction Method1.4.3.4 Usage1.4.4 Masonry Inspector Qualifications1.4.5 Detail Drawings1.5 DELIVERY, STORAGE, AND HANDLING1.5.1 Masonry Units1.5.

4、2 Reinforcement, Anchors, and Ties1.5.3 Cementitious Materials, Sand and Aggregates1.6 PROJECT/SITE CONDITIONS1.6.1 Hot Weather Installation1.6.2 Cold Weather InstallationPART 2 PRODUCTS2.1 GENERAL REQUIREMENTSSECTION 04 20 00 Page 1Provided by IHSNot for ResaleNo reproduction or networking permitte

5、d without license from IHS-,-,-2.2 CLAY OR SHALE BRICK2.2.1 Solid Clay or Shale Brick2.2.2 Hollow Clay or Shale Brick2.2.3 Sand-Lime Brick2.2.4 Refractory Brick2.2.5 Closure or Utility Brick2.2.6 Adobe Brick2.2.6.1 Traditional Adobe2.2.6.2 Semi-Stabilized Adobe2.2.6.3 Fully Stabilized Adobe2.3 CONCR

6、ETE BRICK2.4 SALVAGED BRICK2.5 CONCRETE MASONRY UNITS (CMU)2.5.1 Aggregates2.5.2 Kinds and Shapes2.5.2.1 Architectural Units2.5.2.2 Patterned, Decorative Screen Units2.5.3 Fire-Rated CMU2.6 COMPRESSED EARTH BLOCK2.7 PRECAST CONCRETE ITEMS2.7.1 Lintels2.7.2 Sills and Copings2.7.3 Splash Blocks2.7.4 F

7、lue Linings and Thimbles2.8 STONE ITEMS2.9 MORTAR FOR STRUCTURAL MASONRY2.10 MASONRY MORTAR2.10.1 Admixtures for Masonry Mortar2.10.2 Colored Mortar2.10.3 Hydrated Lime and Alternates2.10.4 Cement2.10.5 Pre-Mixed Mortar2.10.6 Sand and Water2.11 WATER-REPELLANT ADMIXTURE2.12 GROUT AND READY-MIXED GRO

8、UT2.12.1 Admixtures for Grout2.12.2 Grout Barriers2.13 ANCHORS, TIES, AND BAR POSITIONERS2.13.1 Wire Mesh Ties2.13.2 Wall Ties2.13.3 Dovetail Anchors2.13.4 Adjustable Anchors2.13.5 Bar Positioners2.14 JOINT REINFORCEMENT2.15 REINFORCING STEEL BARS AND RODS2.16 CONTROL JOINT KEYS2.17 RIGID BOARD-TYPE

9、 INSULATION2.18 EXPANSION-JOINT MATERIALS2.19 THROUGH WALL FLASHING2.20 WEEP HOLE VENTILATORSPART 3 EXECUTION3.1 PREPARATION3.1.1 Protection3.1.2 Completed Masonry and Masonry Not Being Worked On3.1.3 Stains3.1.4 Loads3.1.5 SurfacesSECTION 04 20 00 Page 2Provided by IHSNot for ResaleNo reproduction

10、or networking permitted without license from IHS-,-,-3.2 LAYING MASONRY UNITS3.2.1 Forms and Shores3.2.2 Reinforced Concrete Masonry Units Walls3.2.3 Concrete Masonry Units3.2.4 Clay or Shale Brick Units3.2.4.1 Wetting of Units3.2.4.2 Solid Units3.2.4.3 Hollow Units3.2.4.4 Brick-Faced Walls3.2.4.5 C

11、avity Walls3.2.4.6 Reinforced Brick Walls3.2.4.7 Chimneys3.2.4.8 Brick Veneer3.2.5 Tolerances3.2.6 Cutting and Fitting3.2.7 Jointing3.2.7.1 Flush Joints3.2.7.2 Tooled Joints3.2.7.3 Door and Window Frame Joints3.2.8 Joint Widths3.2.8.1 Concrete Masonry Units3.2.8.2 Prefaced Concrete Masonry Units3.2.

12、8.3 Brick3.2.9 Embedded Items3.2.10 Unfinished Work3.2.11 Masonry Wall Intersections3.2.12 Partitions3.3 COMPRESSED EARTH BLOCK3.4 ANCHORED VENEER CONSTRUCTION3.5 WEEP HOLES3.6 COMPOSITE WALLS3.7 MORTAR MIX3.8 REINFORCING STEEL3.8.1 Positioning Bars3.8.2 Splices3.9 JOINT REINFORCEMENT INSTALLATION3.

13、10 PLACING GROUT3.10.1 Vertical Grout Barriers for Fully Grouted Walls3.10.2 Horizontal Grout Barriers3.10.3 Grout Holes and Cleanouts3.10.3.1 Grout Holes3.10.3.2 Cleanouts for Hollow Unit Masonry Construction3.10.3.3 Cleanouts for Solid Unit Masonry Construction3.10.4 Grouting Equipment3.10.4.1 Gro

14、ut Pumps3.10.4.2 Vibrators3.10.5 Grout Placement3.10.5.1 Low-Lift Method3.10.5.2 High-Lift Method3.11 BOND BEAMS3.12 CONTROL JOINTS3.13 JOINTS SHOWN ON THE DRAWINGS3.14 SHELF ANGLES3.15 LINTELS3.15.1 Masonry Lintels3.15.2 Precast Concrete and Steel Lintels3.16 SILLS AND COPINGS3.17 ANCHORAGE TO CONC

15、RETE AND STRUCTURAL STEEL3.17.1 Anchorage to ConcreteSECTION 04 20 00 Page 3Provided by IHSNot for ResaleNo reproduction or networking permitted without license from IHS-,-,-3.17.2 Anchorage to Structural Steel3.18 PARGING3.19 INSULATION3.20 SPLASH BLOCKS3.21 POINTING AND CLEANING3.21.1 Dry-Brushing

16、3.21.2 Clay or Shale Brick Surfaces3.22 BEARING PLATES3.23 PROTECTION3.24 WASTE MANAGEMENT3.24.1 Separate and Recycle Waste3.24.2 Take-Back Program3.25 TEST REPORTS3.25.1 Field Testing of Mortar3.25.2 Field Testing of Grout3.25.3 Efflorescence Test3.25.4 Prism Tests3.25.5 Single-Wythe Masonry Wall W

17、ater Penetration TestATTACHMENTS:sketches- End of Section Table of Contents -SECTION 04 20 00 Page 4Provided by IHSNot for ResaleNo reproduction or networking permitted without license from IHS-,-,-*USACE / NAVFAC / AFCESA / NASA UFGS-04 20 00 (February 2011)-Preparing Activity: USACE SupersedingUFG

18、S-04 20 00 (February 2009)UNIFIED FACILITIES GUIDE SPECIFICATIONSReferences are in agreement with UMRL dated January 2011*SECTION 04 20 00MASONRY02/11*NOTE: This guide specification covers the requirements for reinforced and nonreinforced masonry.Edit this guide specification for project specific re

19、quirements by adding, deleting, or revising text. For bracketed items, choose applicable items(s) or insert appropriate information.Remove information and requirements not required in respective project, whether or not brackets are present.Comments, suggestions and recommended changes for this guide

20、 specification are welcome and should be submitted as a Criteria Change Request (CCR).*PART 1 GENERAL*NOTE: This guide specification covers reinforced and nonreinforced masonry and must be tailored to reflect the type of construction used in the design.In general, reinforced masonry is defined as ma

21、sonry construction which contains vertical bar reinforcement, horizontal bar or joint reinforcement, mortar, and grout combined in a manner that the component materials will act together to resist the design loading conditions. Design will conform to ACI 530/530.1/ASCE 5 BUILDING CODE REQUIREMENTS F

22、OR MASONRY STRUCTURES.Masonry not meeting the above definition but bonded together with mortar and containing, if necessary, the minimum amount of reinforcement for crack control and vertical stiffeners, is classified as nonreinforced masonry.The following information will be shown on the SECTION 04

23、 20 00 Page 5Provided by IHSNot for ResaleNo reproduction or networking permitted without license from IHS-,-,-project drawings:1. Locations and dimensions of each type of masonry work; wall sections and anchor details.2. Color, texture, and size of brick and color of mortar if other than natural gr

24、ay.3. Bond pattern if other than running bond.4. All flashing locations and details.5. Control joint and expansion joint locations and details.6. Special brick shapes if required.7. Compressive strength (fm) of units, mortar, grout, or entire assembly and fy of reinforcing.8. Reinforcing tie, splice

25、 and bond beam details.9. Size and location of any pipes, ducts, door and window framing, or other embedded items.10. Equivalent thickness or UL assembly for fire rated walls.*1.1 REFERENCES*NOTE: This paragraph is used to list the publications cited in the text of the guide specification. The publ

26、ications are referred to in the text by basic designation only and listed in this paragraph by organization, designation, date, and title.Use the Reference Wizards Check Reference feature when you add a RID outside of the Sections Reference Article to automatically place the reference in the Referen

27、ce Article. Also use the Reference Wizards Check Reference feature to update the issue dates.References not used in the text will automatically be deleted from this section of the project specification when you choose to reconcile references in the publish print process.*The publications listed belo

28、w form a part of this specification to the extent referenced. The publications are referred to within the text by the basic designation only.ACI INTERNATIONAL (ACI)ACI 318 (2008; Errata 2010) Building Code SECTION 04 20 00 Page 6Provided by IHSNot for ResaleNo reproduction or networking permitted wi

29、thout license from IHS-,-,-Requirements for Structural Concrete and CommentaryACI 318M (2008; Errata 2010) Building Code Requirements for Structural Concrete Errata 2008; Errata 2009) Building Code Requirements and Specification for Masonry Structures and Related CommentariesACI SP-66 (2004) ACI Det

30、ailing ManualASTM INTERNATIONAL (ASTM)ASTM A 153/A 153M (2009) Standard Specification for Zinc Coating (Hot-Dip) on Iron and Steel HardwareASTM A 167 (1999; R 2009) Standard Specification for Stainless and Heat-Resisting Chromium-Nickel Steel Plate, Sheet, and StripASTM A 615/A 615M (2009b) Standard

31、 Specification for Deformed and Plain Carbon-Steel Bars for Concrete ReinforcementASTM A 641/A 641M (2009a) Standard Specification for Zinc-Coated (Galvanized) Carbon Steel WireASTM A 82/A 82M (2007) Standard Specification for Steel Wire, Plain, for Concrete ReinforcementASTM B 370 (2009) Standard S

32、pecification for Copper Sheet and Strip for Building ConstructionASTM C 1019 (2009) Standard Test Method for Sampling and Testing GroutASTM C 1072 (2010) Standard Test Method for Measurement of Masonry Flexural Bond StrengthASTM C 1142 (1995; R 2007) Standard Specification for Extended Life Mortar f

33、or Unit MasonryASTM C 129 (2006) Standard Specification for Nonloadbearing Concrete Masonry UnitsASTM C 140 (2010) Standard Test Methods for Sampling and Testing Concrete Masonry Units and Related UnitsASTM C 144 (2004) Standard Specification for Aggregate for Masonry MortarASTM C 150/C 150M (2009)

34、Standard Specification for Portland CementSECTION 04 20 00 Page 7Provided by IHSNot for ResaleNo reproduction or networking permitted without license from IHS-,-,-ASTM C 207 (2006) Standard Specification for Hydrated Lime for Masonry PurposesASTM C 216 (2010) Facing Brick (Solid Masonry Units Made f

35、rom Clay or Shale)ASTM C 27 (1998; R 2008) Fireclay and High-Alumina Refractory BrickASTM C 270 (2010) Standard Specification for Mortar for Unit MasonryASTM C 315 (2007) Clay Flue LiningsASTM C 476 (2010) Standard Specification for Grout for MasonryASTM C 494/C 494M (2010a) Standard Specification f

36、or Chemical Admixtures for ConcreteASTM C 55 (2009) Concrete BrickASTM C 593 (2006) Fly Ash and Other Pozzolans for Use with Lime for Soil StabilizationASTM C 62 (2010) Building Brick (Solid Masonry Units Made from Clay or Shale)ASTM C 641 (2009) Staining Materials in Lightweight Concrete Aggregates

37、ASTM C 652 (2010) Hollow Brick (Hollow Masonry Units Made from Clay or Shale)ASTM C 67 (2009) Standard Test Methods for Sampling and Testing Brick and Structural Clay TileASTM C 73 (2005) Calcium Silicate Brick (Sand-Lime Brick)ASTM C 780 (2009) Preconstruction and Construction Evaluation of Mortars

38、 for Plain and Reinforced Unit MasonryASTM C 90 (2009) Loadbearing Concrete Masonry UnitsASTM C 91 (2005) Masonry CementASTM C 94/C 94M (2010) Standard Specification for Ready-Mixed ConcreteASTM C 989 (2009a) Standard Specification for Slag Cement for Use in Concrete and MortarsASTM D 1972 (1997; R

39、2005) Standard Practice for Generic Marking of Plastic ProductsASTM D 2000 (2008) Standard Classification System for SECTION 04 20 00 Page 8Provided by IHSNot for ResaleNo reproduction or networking permitted without license from IHS-,-,-Rubber Products in Automotive ApplicationsASTM D 2240 (2005; R

40、 2010) Standard Test Method for Rubber Property - Durometer HardnessASTM D 2287 (1996; R 2010) Nonrigid Vinyl Chloride Polymer and Copolymer Molding and Extrusion CompoundsASTM E 119 (2010b) Standard Test Methods for Fire Tests of Building Construction and MaterialsASTM E 2129 (2005) Standard Practi

41、ce for Data Collection for Sustainability Assessment of Building ProductsASTM E 514/E 514M (2009) Standard Test Method for Water Penetration and Leakage Through MasonryINTERNATIONAL CODE COUNCIL (ICC)ICC IBC (2009; Errata First Printing) International Building CodeU.S. DEPARTMENT OF DEFENSE (DOD)UFC

42、 3-310-04 (2007; Change 1) Seismic Design for BuildingsU.S. GREEN BUILDING COUNCIL (USGBC)LEED (2002; R 2005) Leadership in Energy and Environmental Design(tm) Green Building Rating System for New Construction (LEED-NC)1.2 SYSTEM DESCRIPTION1.2.1 Local/Regional Materials*NOTE: Using local materials

43、can help minimize transportation impacts, including fossil fuel consumption, air pollution, and labor. Using materials harvested and manufactured within a 500 mile radius from the project site contributes to the following LEED credit: MR5. Coordinate with Section 01 33 29 LEED(tm) DOCUMENTATION. Use

44、 second option if Contractor is choosing local materials in accordance with Section 01 33 29 LEED(tm) DOCUMENTATION. Use second option for USACE projects. Army projects should include option only if pursuing this LEED credit.*Use materials or products extracted, harvested, or recovered, as well as m

45、anufactured, within a 800 _ km 500 _ mile radius from the project site, if available from a minimum of three sources. See Section SECTION 04 20 00 Page 9Provided by IHSNot for ResaleNo reproduction or networking permitted without license from IHS-,-,-01 33 29 LEED(tm) DOCUMENTATION for cumulative total local material requirements. Masonry materials may be locally available. S