ARMY UFGS-06 61 16-2010 SOLID POLYMER (SOLID SURFACING) FABRICATIONS.pdf

1、*USACE / NAVFAC / AFCESA / NASA UFGS-06 61 16 (August 20109). -Preparing Activity: USACE SupersedingUFGS-06 61 16 (August 2009)UNIFIED FACILITIES GUIDE SPECIFICATIONSReferences are in agreement with UMRL dated July 2010*SECTION TABLE OF CONTENTSDIVISION 06 - WOOD, PLASTICS, AND COMPOSITESSECTION 06

2、61 16SOLID POLYMER (SOLID SURFACING) FABRICATIONS08/10PART 1 GENERAL1.1 REFERENCES1.2 SYSTEM DESCRIPTION1.3 SUBMITTALS1.4 QUALITY ASSURANCE1.4.1 Qualifications1.4.2 Mock-ups1.4.3 Sustainable Design Certification1.5 DELIVERY, STORAGE, AND HANDLING1.6 WARRANTYPART 2 PRODUCTS2.1 MATERIAL2.1.1 Cast, 100

3、 Percent Acrylic Polymer Solid Surfacing Material2.1.2 Acrylic-modified Polymer Solid Surfacing Material2.1.3 Material Patterns and Colors2.1.4 Surface Finish2.2 ACCESSORY PRODUCTS2.2.1 Seam Adhesive2.2.2 Panel Adhesive2.2.3 Silicone Sealant2.2.4 Conductive Tape2.2.5 Insulating Felt Tape2.2.6 Heat R

4、eflective Tape2.2.7 Mounting Hardware2.3 FABRICATIONS2.3.1 Joints and Seams2.3.2 Edge Finishing2.3.3 Counter and Vanity Top Splashes2.3.3.1 Permanently Attached Backsplash2.3.3.2 End Splashes2.3.4 Shelving2.3.5 Window StoolsSECTION 06 61 16 Page 1Provided by IHSNot for ResaleNo reproduction or netwo

5、rking permitted without license from IHS-,-,-2.3.6 Counter and Vanity Tops2.3.6.1 Counter Top With Sink2.3.6.2 Vanity Tops With Bowls2.3.6.3 Cafeteria Counter Tops2.3.7 Solid Polymer Sinks2.3.8 Solid Polymer Vanity Bowls2.3.9 Tub/Shower Wall Panel System2.3.10 Wall Cladding/Wainscoting2.3.11 Toilet/

6、Shower Partition SystemPART 3 EXECUTION3.1 INSTALLATION3.1.1 Components3.1.1.1 Loose Counter Top Splashes3.1.1.2 Wall Panels R 2005) Standard Test Method for Water Absorption of PlasticsASTM D 638 (2008) Standard Test Method for Tensile Properties of PlasticsASTM D 696 (2008) Standard Test Method fo

7、r Coefficient of Linear Thermal Expansion of Plastics Between -30 degrees C and 30 degrees C With a Vitreous Silica DilatometerASTM E 84 (2010) Standard Test Method for Surface Burning Characteristics of Building MaterialsASTM G 21 (1996; R 2002) Determining Resistance of Synthetic Polymeric Materia

8、ls to FungiGREENGUARD ENVIRONMENTAL INSTITUTE (GEI)GEI Greenguard Standards for Low Emitting ProductsINTERNATIONAL ASSOCIATION OF PLUMBING AND MECHANICAL OFFICIALS (IAPMO)IAPMO Z124.3 (2005) Plastic LavatoriesIAPMO Z124.6 (1997) Plastic SinksNATIONAL ELECTRICAL MANUFACTURERS ASSOCIATION (NEMA)ANSI/N

9、EMA LD 3 (2005) Standard for High-Pressure Decorative LaminatesNSF INTERNATIONAL (NSF)NSF/ANSI 51 (2009e) Food Equipment MaterialsSECTION 06 61 16 Page 5Provided by IHSNot for ResaleNo reproduction or networking permitted without license from IHS-,-,-SCIENTIFIC CERTIFICATION SYSTEMS (SCS)SCS Scienti

10、fic Certification Systems (SCS)Indoor AdvantageTILE COUNCIL OF NORTH AMERICA (TCNA)TCA Hdbk (2007) Handbook for Ceramic Tile Installation1.2 SYSTEM DESCRIPTION*NOTE: The term “solid surfacing material“ encompasses many formulations, including 100 percent acrylic, and blends of acrylic/polyester call

11、ed acrylic-modified, and other formulations which include such materials as fiberglass for strengthening. Performance characteristics and cost will vary depending on the formulation. For the purposes of this specification, only solid polymer materials in 100 percent acrylic or acrylic-modified polye

12、ster formulations will be considered. These two materials provide the best value in terms of performance and life-cycle cost. When specifying solid surfacing products other than solid polymer, care should be taken to fully understand the limitations of these products compared to solid polymer with r

13、egard to performance characteristics, fabrication, and installation.Veneered products consisting of a thin top layer of solid surfacing material with a structural substrate of plywood or particleboard are not considered to be solid polymer with respect to this specification. When specifying a veneer

14、ed product, care should be taken to fully understand the limitations of this product compared to solid polymer fabrications with regard to performance characteristics and installation.This specification can be used for countertops, countertops with sinks, sinks or bowls, window stools, tub and showe

15、r walls, toilet and shower partitions, wainscoting, shelving, table tops, hot and cold cafeteria surfaces, flooring thresholds, wall panel wainscoting, and other applications where a hard, durable, stain resistant surface is desired. Facility types include, but are not limited to: healthcare, instit

16、utional, administrative, hospitality, retail, and laboratories. The use of of solid polymer fabrications meets many health, hygiene, and durability requirements due to its non-porous and abrasion resistant properties. Provide specific project uses in the brackets below.*a. Work under this section in

17、cludes _ and other items utilizing solid polymer (solid surfacing) fabrication as shown on the drawings SECTION 06 61 16 Page 6Provided by IHSNot for ResaleNo reproduction or networking permitted without license from IHS-,-,-and as described in this specification. Do not change source of supply for

18、materials after work has started, if the appearance of finished work would be affected.b. In most instances, installation of solid polymer fabricated components and assemblies will require strong, correctly located structural support provided by other trades. To provide a stable, sound, secure insta

19、llation, close coordination is required between the solid polymer fabricator/installer and other trades to ensure that necessary structural wall support, cabinet counter top structural support, proper clearances, and other supporting components are provided for the installation of wall panels, count

20、ertops, shelving, and all other solid polymer fabrications to the degree and extent recommended by the solid polymer manufacturer.c. Appropriate staging areas for solid polymer fabrications. Allow variation in component size and location of openings of plus or minus 3 mm 1/8 inch.1.3 SUBMITTALS*NOTE

21、: Review submittal description (SD) definitions in Section 01 33 00 SUBMITTAL PROCEDURES and edit the following list to reflect only the submittals required for the project. Submittals should be kept to the minimum required for adequate quality control.A “G” following a submittal item indicates that

22、 the submittal requires Government approval. Some submittals are already marked with a “G”. Only delete an existing “G” if the submittal item is not complex and can be reviewed through the Contractors Quality Control system. Only add a “G” if the submittal is sufficiently important or complex in con

23、text of the project.For submittals requiring Government approval on Army projects, a code of up to three characters within the submittal tags may be used following the “G“ designation to indicate the approving authority. Codes for Army projects using the Resident Management System (RMS) are: “AE“ fo

24、r Architect-Engineer; “DO“ for District Office (Engineering Division or other organization in the District Office); “AO“ for Area Office; “RO“ for Resident Office; and “PO“ for Project Office. Codes following the “G“ typically are not used for Navy, Air Force, and NASA projects.Choose the first brac

25、keted item for Navy, Air Force and NASA projects, or choose the second bracketed item for Army projects.*Government approval is required for submittals with a “G“ designation; submittals not having a “G“ designation are for Contractor Quality Control approval. information only. When used, a designat

26、ion following the “G“ designation identifies the office that will review the submittal for the SECTION 06 61 16 Page 7Provided by IHSNot for ResaleNo reproduction or networking permitted without license from IHS-,-,-Government. Submit the following in accordance with Section 01 33 00 SUBMITTAL PROCE

27、DURES:SD-02 Shop DrawingsDetail Drawings; G; G, _Installation; G; G, _SD-03 Product DataSolid polymer materialQualificationsFabricationsCertificationSD-04 SamplesMaterial; G; G, _Counter and Vanity Tops; G; G, _SD-06 Test ReportsSolid polymer materialSD-07 CertificatesFabricationsQualificationsSD-10

28、 Operation and Maintenance DataClean-up1.4 QUALITY ASSURANCE*NOTE: Although solid polymer materials are fabricated by methods and with tools similar to wood fabrications, familiarity with and expertise in fabricating solid polymer items is essential to achieving high quality results. Cabinet or mill

29、work shops, often associated with cabinet countertops and other millwork fabrications do not necessarily possess this expertise. Proof of qualification is therefore very important.*1.4.1 QualificationsTo ensure warranty coverage, solid polymer fabricators shall be certified to fabricate by the solid

30、 polymer material manufacturer being utilized. Mark all fabrications with the fabricators certification label affixed in an inconspicuous location. Fabricators shall have a minimum of 5 years of experience working with solid polymer materials. Submit solid polymer manufacturers certification attesti

31、ng to fabricator qualification approval.1.4.2 Mock-ups*SECTION 06 61 16 Page 8Provided by IHSNot for ResaleNo reproduction or networking permitted without license from IHS-,-,-NOTE: The counter top submittal sample, as described here, is intended for submittal review at the COE or AE reviewers offic

32、e. Where only field or onsite submittal reviews are provided and multiple units are to be installed, the Contractor can be given the requirement to provide a full size mock-up for inspection. A full size mock-up precludes the need for the counter top sample.*Submit Detail Drawings indicating locatio

33、ns, dimensions, component sizes, fabrication and joint details, attachment provisions, installation details, and coordination requirements with adjacent work. Prior to final approval of shop drawings, provide a full-size mock-up of a typical vanity top countertop shelving _ where multiple units are

34、required. The mock-up shall include all solid polymer components required to provide a completed unit. The mock-up shall utilize finishes in patterns and colors indicated on the drawings. Should the mock-up not be approved, re-work or remake it until approval is secured. Remove rejected units from t

35、he jobsite. Approved mock-up may remain as part of the finished work. Detail Drawings 1.4.3 Sustainable Design CertificationProduct shall be third party certified by GEI Greenguard Indoor Air Quality Certified, SCS Scientific Certification Systems Indoor Advantage or equal. Certification shall be pe

36、rformed annually and shall be current.1.5 DELIVERY, STORAGE, AND HANDLINGDo not deliver materials to project site until areas are ready for installation. Deliver components and materials to the site undamaged, in containers clearly marked and labeled with manufacturers name. Materials shall be store

37、d indoors and adequate precautions taken to prevent damage to finished surfaces. Provide protective coverings to prevent physical damage or staining following installation, for duration of project.1.6 WARRANTYProvide manufacturers warranty of ten years against defects in materials, excluding damages

38、 caused by physical or chemical abuse or excessive heat. Warranty shall provide for material and labor for replacement or repair of defective material for a period of ten years after component installation.PART 2 PRODUCTS2.1 MATERIAL*NOTE: Standard thicknesses for solid polymer material are 6 mm (1/

39、4 inch), 13 mm (1/2 inch), or 19 mm (3/4 inch). Material 13 mm (1/2 inch) thick is considered standard for most applications and is an adequate thickness for most counter top and horizontal surface use; this material does not ordinarily require any sheet underlayment, such as plywood or particle boa

40、rd, when properly spaced structural support is provided. The 6 mm (1/4 inch) thick material is generally used only for vertical SECTION 06 61 16 Page 9Provided by IHSNot for ResaleNo reproduction or networking permitted without license from IHS-,-,-applications.*Provide solid polymer material that i

41、s a homogeneous filled solid polymer; not coated, laminated or of a composite construction; meeting IAPMO Z124.3 and IAPMO Z124.6 requirements. Material shall have minimum physical and performance properties specified. Superficial damage to a depth of 0.25 mm 0.01 inch shall be repairable by sanding

42、 or polishing. Material thickness shall be as indicated on the drawings. In no case shall material be less than 6 mm 1/4 inch in thickness. Submit a minimum 100 by 100 mm 4 by 4 inchsample of each color and pattern for approval. Samples shall indicate full range of color and pattern variation. Appro

43、ved samples shall be retained as a standard for this work. Submit test report results from an independent testing laboratory attesting that the submitted solid polymer material meets or exceeds each of the specified performance requirements.2.1.1 Cast, 100 Percent Acrylic Polymer Solid Surfacing Mat

44、erial*NOTE: Although acrylic-modified polyester polymer is specified below, cast, solid 100 percent acrylic polymer material has superior performance characteristics and is therefore considered a superior choice of materials. Cast, solid 100 percent acrylic polymer should always be selected unless c

45、ost or a particular pattern/color are considered a higher priority.*Cast, 100 percent acrylic solid polymer material shall be composed of acrylic polymer, mineral fillers, and pigments and shall meet the following minimum performance requirements:PROPERTY REQUIREMENT TEST PROCEDURE(min. or max.)Tensile Strength 422 kg/cm2ASTM D 638Hardness 55-Barcol ASTM D 2583Impressor (min.)Thermal E